Soot blower for cement plant

By designing the air pump box and transmission mechanism, combined with the control box and gear system, the high-efficiency dust removal of the cement plant soot blower was achieved, solving the problems of poor dust removal effect and easy damage to the spray gun nozzle, and extending the service life of the device.

CN223518158UActive Publication Date: 2025-11-07新疆米东天山水泥有限责任公司
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Patent Information

Application Number
CN202422919422.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-07
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing soot blowers have poor dust removal performance in high dust concentration environments, the spray gun nozzles are easily damaged, and dust accumulation on the outer wall of the soot blowing target tube leads to a short service life and cannot effectively clean the edge area of ​​the spray gun nozzle.

Method used

A soot blower for cement plants was designed. It uses compressed air for cleaning through an air pump box and transmission mechanism. Combined with a control box and gear system, it enables flexible entry and exit of the air outlet, ensuring thorough cleaning of the denitrification system and preventing dust accumulation.

Benefits of technology

It improves the dust removal effect, extends the service life of the air outlet, enhances the flexibility and service life of the device, and ensures the dust removal effect in the edge area of ​​the spray gun nozzle.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223518158U_ABST
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Abstract

The utility model relates to the technical field of soot blower design, in particular to a soot blower for a cement plant, which comprises a dust cover, the bottom end of the dust cover is fixedly connected with a support, the bottom end of the support is fixedly connected with a supporting mechanism, the inside of the support is fixedly connected with an air blowing pump box, one end of the air blowing pump box is sleeved with a fixed box, and the other end of the air blowing pump box is fixedly connected with the fixed box. The top end of the fixing box is fixedly connected with a motor box, one side of the fixing box is fixedly connected with a T-shaped fixing block, and the bottom end of the fixing box is fixedly connected with wheels. Through the arrangement of the control box, the T-shaped fixing block touches the reverse button during advancing, so that the motor rotates anticlockwise, the device driven by the motor rotates anticlockwise, and the air outlet cylinder goes out of the denitration system, the problem that the air outlet cylinder is damaged due to long-time accumulation of dust can be prevented, and the service life of the air outlet cylinder is prolonged; and in the retreating process, the T-shaped fixing block touches the reverse button, the motor restores to rotate clockwise, and the service life of the device is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the design technical field of soot blower, especially to a soot blower for cement plant. BACKGROUND

[0002] At present, the flue gas of cement plant production needs to be treated by denitration system to reach the standard before being discharged. In order to ensure the effective atomization of ammonia water spray gun nozzle and the non-caking dust accumulation around the nozzle, most projects set soot blower for its dust removal. Because the flue gas through the ammonia water spray gun has the conditions of high dust concentration, large viscosity and complex composition, the soot blower should have good adaptability to this working condition. However, although the soot blower can effectively remove the dust of ammonia water spray gun nozzle, improve the atomization effect and prolong the service life, the working condition has many factors affecting the soot blower, such as high dust concentration which easily leads to poor dust removal effect of the soot blower; improper selection of the form and size of the nozzle on the soot blowing rake pipe will lead to the phenomenon of blowing damage of the spray gun pipeline and nozzle, and even affect the standard discharge of flue gas, and because the existing soot blower cannot approach the edge of the spray gun nozzle during work, the edge area has the problem of poor dust removal effect, in addition, after the work is completed, the outer wall position of the soot blowing target pipe is also covered with a large amount of dust, and long-term accumulation will also cause the problem of short service life of the soot blowing target pipe.

[0003] The dust blowing device for a cement plant disclosed in the authorized announcement No. CN218721585U can make the dust blowing target pipe closer to the edge of the lance nozzle through the connection of the elbow pipe on the upper end of the dust blowing target pipe, so as to realize the dust blowing effect on the edge of the lance nozzle. The dust blowing device for a cement plant has the advantage that the dust blowing target pipe is closer to the edge of the lance nozzle, avoids the problem that the edge cannot be close to the lance nozzle, and improves the practicability of the device. Although the device has the advantage that the dust blowing target pipe is closer to the edge of the lance nozzle, avoids the problem that the edge cannot be close to the lance nozzle, and improves the practicability of the device, only the edge close to the lance nozzle is considered, and the position of the outer wall of the dust blowing target pipe after long-time work is also covered with a large amount of dust. The device is provided with a control box. The third gear drives the fixed rod to rotate clockwise, the fixed rod drives the fourth gear to rotate clockwise, the fourth gear and the gear belt are engaged, the gear is driven to advance, the air cylinder enters the denitration system, and the device is carefully blown away from the denitration system. Thus, the T-shaped fixed block collides with the reverse button during the advancing process, the motor rotates counterclockwise, the device driven by the motor rotates counterclockwise, the air cylinder is discharged from the denitration system, the problem that the air cylinder is damaged due to long-time accumulation of dust is prevented, and the service life of the air cylinder is prolonged. During the retreating process, the T-shaped fixed block collides with the reverse button, the motor resumes clockwise rotation, and the device is carefully blown away. Thus, the flexibility of the device is improved, and the service life of the device is also increased. Practical new type content

[0004] The utility model aims at providing a dust blowing device for a cement plant to solve the problems in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: the dust blowing device for a cement plant comprises a dust cover, the bottom end of the dust cover is fixedly connected with a support, the bottom end of the support is fixedly connected with a supporting mechanism, the inside of the support is fixedly connected with a blowing pump box, one end of the blowing pump box is sleeved with a fixed box, the top end of the fixed box is fixedly connected with a motor box, one side of the fixed box is fixedly connected with a T-shaped fixed block, the bottom end of the fixed box is fixedly connected with a wheel, the bottom end of the wheel is movably connected with a bottom plate, the top end of the motor box is fixedly connected with a transmission mechanism, the top end of the transmission mechanism is movably connected with a gear belt, and one side of the dust cover is fixedly connected with a control box.

[0006] Preferably, the blowing pump box comprises a blowing pump, one end of the blowing pump is fixedly connected with a fixed cylinder, the fixed cylinder is sleeved with a gas outlet cylinder, one end of the gas outlet cylinder is provided with a gas nozzle, by setting the blowing pump box, starting the blowing pump, the blowing pump compresses air, the compressed air reaches the gas outlet cylinder through the fixed cylinder and is sprayed out from the gas nozzle, there is enough pressure to clean the dust attached to the denitration system, thereby achieving the purpose of blowing dust;

[0007] Preferably, the inside of the fixed box is provided with a rotating drum, one end of the rotating drum is provided with a chain groove, one end of the rotating drum is fixedly connected with a gas outlet cylinder, by setting the rotating drum, the rotating drum drives the gas outlet cylinder to rotate, the gas outlet cylinder drives the gas nozzle to rotate, and the denitration system is blown without dead angle, thereby achieving the purpose of rotating the gas outlet cylinder;

[0008] Preferably, the supporting mechanism comprises a mounting block, the bottom end of the mounting block is fixedly connected with a supporting rod, and the bottom end of the supporting rod is fixedly connected with an anti-skid sleeve, by setting the supporting mechanism, the mounting block is fixed, the supporting rod is inserted into the mounting block to rotate the supporting rod, the supporting rod is fixed, and the anti-skid sleeve of the supporting rod tightly abuts against the ground, thereby achieving the purpose of stabilizing the operation of the machine;

[0009] Preferably, the transmission mechanism comprises a motor, the output end of the motor is fixedly connected with a first gear, the top end of the first gear is movably connected with a second gear and a third gear, one side of the third gear is fixedly connected with a fixed rod, one end of the fixed rod is fixedly connected with a fourth gear, one end of the second gear is engaged with a chain, and the other end of the chain is engaged with the rotating drum, by setting the transmission mechanism, the motor starts to work, the output end of the motor drives the first gear to rotate clockwise, the first gear drives the second gear and the third gear to rotate clockwise, the second gear drives the chain to rotate clockwise, the chain drives the rotating drum to rotate clockwise, the rotating drum drives the gas outlet cylinder to rotate clockwise, and the gas outlet cylinder drives the gas nozzle to rotate clockwise, so that the gas nozzle rotates, thereby achieving the purpose of transmission;

[0010] Preferably, the control box comprises a switch button and a reverse button, by setting the control box, the third gear drives the fixed rod to rotate clockwise, the fixed rod drives the fourth gear to rotate clockwise, the fourth gear is engaged with the gear to drive the gear to move forward, so that the gas outlet cylinder enters the denitration system, from near to far, the T-shaped fixed block collides with the reverse button in the forward movement, so that the motor rotates counterclockwise, all the devices driven by the motor rotate counterclockwise, the gas outlet cylinder exits the denitration system, which can prevent the problem of damage to the gas outlet cylinder caused by long-term accumulation of dust, prolong the service life of the gas outlet cylinder, in the backward movement, the T-shaped fixed block collides with the reverse button, the motor resumes to rotate clockwise, and moves forward, so that the device is repeatedly worked and carefully blown, thereby achieving the purpose of the gas outlet cylinder moving forward and backward.

[0011] Compared with the prior art, the cement plant soot blower has the beneficial effects that

[0012] 1. The cement plant soot blower is provided with the air blowing pump box, the air blowing pump is started, the air blowing pump compresses air, the compressed air reaches the air outlet cylinder through the fixed cylinder, is sprayed from the air nozzle, has sufficient pressure to clean the soot attached to the denitration system, and good cleaning effect is achieved.

[0013] 2. The cement plant soot blower is provided with the control box, the third gear drives the fixed rod to rotate clockwise, the fixed rod drives the fourth gear to rotate clockwise, the fourth gear and the gear are engaged, the gear is driven to advance, the air outlet cylinder enters the denitration system, from near to far, the T-shaped fixed block collides with the reverse button in the advancing process, the motor rotates counterclockwise, the devices driven by the motor rotate counterclockwise, the air outlet cylinder exits the denitration system, the problem that the air outlet cylinder is damaged due to long-term accumulation of dust is prevented, and the service life of the air outlet cylinder is prolonged, the T-shaped fixed block collides with the reverse button in the retreating process, the motor resumes clockwise rotation, and advances, so that the device is repeatedly advanced and retreated to carefully clean the soot, improve the flexibility of the device, and increase the service life of the device. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a whole structure schematic view of the utility model;

[0015] Figure 2 It is an internal structure plan view of the utility model;

[0016] Figure 3 It is a gear belt schematic view of the utility model;

[0017] Figure 4 It is a support mechanism schematic view of the utility model.

[0018] In the drawing: 1, dust cover; 2, support; 3, support mechanism; 4, air blowing pump box; 5, fixed box; 6, motor box; 7, T-shaped fixed block; 8, wheel; 9, bottom plate; 10, transmission mechanism; 11, gear belt; 12, control box; 13, air blowing pump; 14, fixed cylinder; 15, air outlet cylinder; 16, air nozzle; 17, rotating cylinder; 18, chain groove; 19, mounting block; 20, support rod; 21, anti-skid sleeve; 22, motor; 23, first gear; 24, second gear; 25, third gear; 26, fixed rod; 27, fourth gear; 28, chain; 29, switch button; 30, reverse button. DETAILED DESCRIPTION

[0019] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described, obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0020] Please refer to Figures 1-4 A technical scheme provided by the present application is shown in the drawings.

[0021] A soot blower for a cement plant comprises a dust cover 1, the bottom end of the dust cover 1 is fixedly connected with a support 2, the bottom end of the support 2 is fixedly connected with a supporting mechanism 3, the inside of the support 2 is fixedly connected with a blowing pump box 4, one end of the blowing pump box 4 is sleeved with a fixed box 5, the top end of the fixed box 5 is fixedly connected with a motor box 6, one side of the fixed box 5 is fixedly connected with a T-shaped fixed block 7, the bottom end of the fixed box 5 is fixedly connected with a wheel 8, the bottom end of the wheel 8 is movably connected with a bottom plate 9, the top end of the motor box 6 is fixedly connected with a transmission mechanism 10, the top end of the transmission mechanism 10 is movably connected with a gear belt 11, one side of the dust cover 1 is fixedly connected with a control box 12;

[0022] In the embodiment, preferably, the blowing pump box 4 comprises a blowing pump 13, one end of the blowing pump 13 is fixedly connected with a fixed cylinder 14, the fixed cylinder 14 is sleeved with an air outlet cylinder 15, and one end of the air outlet cylinder 15 is provided with an air nozzle 16;

[0023] Through the above scheme, by setting the blowing pump box 4, starting the blowing pump 13, the blowing pump 13 compresses air, the compressed air reaches the air outlet cylinder 15 through the fixed cylinder 14, and is sprayed out from the air nozzle 16, and there is enough pressure to clean the dust attached to the denitration system, so that the purpose of blowing dust is achieved;

[0024] In the embodiment, preferably, the inside of the fixed box 5 is provided with a rotating cylinder 17, one end of the rotating cylinder 17 is provided with a chain groove 18, and one end of the rotating cylinder 17 is fixedly connected with the air outlet cylinder 15;

[0025] Through the above scheme, by setting the rotating cylinder 17, the rotating cylinder drives the air outlet cylinder 15 to rotate, the air outlet cylinder 15 drives the air nozzle 16 to rotate, and the denitration system is blown without dead angle, so that the purpose of rotating the air outlet cylinder is achieved;

[0026] In the embodiment, preferably, the supporting mechanism 3 comprises a mounting block 19, the bottom end of the mounting block 19 is fixedly connected with a supporting rod 20, and the bottom end of the supporting rod 20 is fixedly connected with an antiskid sleeve 21;

[0027] Through the above scheme, by setting the support mechanism 3, the fixed mounting block 19, inserting the support rod 20 into the mounting block 19, rotating the support rod 20, fixing the support rod 20, and the anti-skid sleeve 21 of the support rod 20 tightly abutting the ground, the purpose of stabilizing the machine operation is achieved.

[0028] In this embodiment, preferably, the transmission mechanism 10 comprises a motor 22, the output end of the motor 22 is fixedly connected with a first gear 23, the top end of the first gear 23 is movably connected with a second gear 24 and a third gear 25, one side of the third gear 25 is fixedly connected with a fixed rod 26, one end of the fixed rod 26 is fixedly connected with a fourth gear 27, one end of the second gear 24 is engaged with a chain 28, the other end of the chain 28 is engaged with the rotating drum 17.

[0029] Through the above scheme, by setting the transmission mechanism 10, the motor 22 starts to work, the output end of the motor 22 drives the first gear 23 to rotate clockwise, the first gear 23 drives the second gear 24 and the third gear 25 to rotate clockwise, the second gear 24 drives the chain 28 to rotate clockwise, the chain 28 drives the rotating drum 17 to rotate clockwise, the rotating drum 17 drives the air cylinder 15 to rotate clockwise, the air cylinder 15 drives the air nozzle 16 to rotate clockwise, so that the air nozzle 16 rotates, thereby achieving the purpose of transmission.

[0030] In this embodiment, preferably, the control box 12 comprises a switch button 29, and the control box 12 is provided with a reverse button 30 at one end.

[0031] Through the above scheme, by setting the control box 12, the third gear 25 drives the fixed rod 26 to rotate clockwise, the fixed rod 26 drives the fourth gear 27 to rotate clockwise, the fourth gear 27 is engaged with the gear to drive the gear to move forward, so that the air cylinder 15 enters the denitration system, from near to far, the T-shaped fixed block 7 collides with the reverse button 30 in the advancing process, so that the motor 22 rotates counterclockwise, the devices driven by the motor 22 all rotate counterclockwise, the air cylinder 15 exits the denitration system, which can prevent the problem of long-term accumulation of dust causing damage to the air cylinder 15, prolong the service life of the air cylinder 15, in the retreating process, the T-shaped fixed block 7 collides with the reverse button 30, the motor 22 resumes clockwise rotation, and advances, so that the device is repeatedly worked and carefully soot-blowing is performed, thereby achieving the purpose of advancing and withdrawing the air cylinder.

[0032] The cement plant soot blower of the embodiment is used, first, the workers place the device in the specified position, the supporting mechanism 3 is arranged to stabilize the normal operation of the device, the switch button 29 is started, the motor 22 starts to work, the output end of the motor 22 drives the first gear 23 to rotate clockwise, the first gear 23 drives the second gear 24 and the third gear 25 to rotate clockwise, the second gear 24 drives the chain 28 to rotate clockwise, the chain 28 drives the rotating drum 17 to rotate clockwise, the rotating drum 17 drives the air cylinder 15 to rotate clockwise, the air cylinder 15 drives the air nozzle 16 to rotate clockwise, so that the air nozzle 16 rotates, the denitration system is blown dust without dead angle, the third gear 25 drives the fixed rod 26 to rotate clockwise, the fixed rod 26 drives the fourth gear 27 to rotate clockwise, the fourth gear 27 is meshed with the gear belt 11, drives the gear to advance, so that the air cylinder 15 enters the denitration system, from near to far, the T-shaped fixed block 7 hits the reverse button 30 in the advancing process, so that the motor 22 rotates counterclockwise, the devices driven by the motor 22 all rotate counterclockwise, the air cylinder 15 exits from the denitration system, which can prevent the problem of damage of the air cylinder 15 caused by long-time accumulation of dust, prolong the service life of the air cylinder 15, in the retreating process, the T-shaped fixed block 7 hits the reverse button 30, the motor 22 resumes clockwise rotation, and advances, so that the device is repeatedly worked and carefully sooted, the air blowing pump 13 is started, the air blowing pump 13 compresses air, the compressed air reaches the air cylinder 15 through the fixed cylinder 14, and is sprayed from the air nozzle 16, so that the dust adhered to the denitration system is cleaned.

[0033] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A sootblower for a cement plant, characterized in that: The dust cover (1) is fixedly connected with the support (2) at the bottom end, the support (2) is fixedly connected with the supporting mechanism (3) at the bottom end, the support (2) is fixedly connected with the blowing pump box (4) in the inside, one end of the blowing pump box (4) is sleeved with the fixed box (5), the fixed box (5) is fixedly connected with the motor box (6) at the top end, the fixed box (5) is fixedly connected with the T-shaped fixed block (7) on one side, the fixed box (5) is fixedly connected with the wheel (8) at the bottom end, the wheel (8) is movably connected with the bottom plate (9) at the bottom end, the motor box (6) is fixedly connected with the transmission mechanism (10) at the top end, the transmission mechanism (10) is movably connected with the gear belt (11) at the top end, the dust cover (1) is fixedly connected with the control box (12) on one side.

2. A sootblower for a cement plant according to claim 1, characterized in that: The blowing pump box (4) comprises a blowing pump (13), one end of the blowing pump (13) is fixedly connected with a fixed cylinder (14), the fixed cylinder (14) is sleeved with a gas outlet cylinder (15), and the gas outlet cylinder (15) is provided with a gas nozzle (16) at one end.

3. A sootblower for a cement plant according to claim 1, characterized in that: The fixed box (5) is provided with a rotating cylinder (17) in the inside, the rotating cylinder (17) is provided with a chain groove (18) at one end, and the rotating cylinder (17) is fixedly connected with the gas outlet cylinder (15) at one end.

4. A sootblower for a cement plant according to claim 3, characterized in that: The supporting mechanism (3) comprises a mounting block (19), the mounting block (19) is fixedly connected with a supporting rod (20) at the bottom end, and the supporting rod (20) is fixedly connected with an antiskid sleeve (21) at the bottom end.

5. A sootblower for a cement plant according to claim 1, characterized in that: The transmission mechanism (10) comprises a motor (22), the output end of the motor (22) is fixedly connected with a first gear (23), the top end of the first gear (23) is movably connected with a second gear (24) and a third gear (25), one side of the third gear (25) is fixedly connected with a fixed rod (26), one end of the fixed rod (26) is fixedly connected with a fourth gear (27), one end of the second gear (24) is engaged with a chain (28), and the other end of the chain (28) is engaged with the rotating cylinder (17).

6. A sootblower for a cement plant according to claim 1, characterized in that: The control box (12) comprises a switch button (29), and one end of the control box (12) is provided with a reverse button (30).