Punch forming device for automobile pedal

By designing the mold and force application mechanism in the forming components, the problem of mold damage when obstructed by foreign objects was solved, achieving stable and flexible stamping of car pedals and improving the stability and practicality of the device.

CN223518400UActive Publication Date: 2025-11-07CHANGZHOU SHENBA VEHICLE PARTS CO LTD
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Patent Information

Application Number
CN202423077158.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-07
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing automotive pedal stamping equipment is prone to mold damage if it encounters foreign objects during mold closing, resulting in poor stability and practicality.

Method used

A forming component was designed, including a mold mechanism and a force application mechanism. By controlling the cooperation of gears and positioning rods, the upper mold is prevented from continuing to move downward when it encounters foreign objects, thus preventing mold damage and ensuring stable stamping.

Benefits of technology

This technology prevents mold damage when obstructed by foreign objects, ensuring stable stamping and forming of automotive pedals and improving the flexibility, stability, and practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile pedal punch forming device, which relates to the technical field of automobile accessory processing and comprises a forming component consisting of a die mechanism and a force applying mechanism. The forming assembly can achieve stamping forming machining operation of the automobile pedal and has a protection function, that is, when foreign matter blocks die assembly operation of the die mechanism, the force application mechanism can make contact with the overall relation between the upper die and the stamping push rod, and in other words, the upper die does not continue to move downwards along with the stamping push rod to achieve stamping action; therefore, the phenomenon that a die mechanism is damaged and broken due to foreign matter blocking can be effectively avoided, and the problems that an existing punch forming device of the automobile pedal is not provided with a protection structure, if foreign matter blocking exists during die assembly, a pressure mechanism still exerts pressure on a die, and the die is damaged are solved. However, the die cannot normally move downwards for stamping due to the existence of the foreign matter, so that the die is easily damaged and broken due to the blocking of the foreign matter.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of automobile accessory processing, more specifically, it relates to a kind of automobile footboard punch forming device. BACKGROUND

[0002] Automobile footboard is a kind of automobile accessory that driving personnel realizes the control of automobile driving state by foot action, which mainly includes brake pedal, accelerator pedal and clutch pedal. Currently, automobile footboard is made by punch forming processing, that is, external force is exerted on plate, strip, pipe and profiled bar by pressure mechanism and die to make them produce plastic deformation or separation, so as to obtain automobile footboard with required shape and size.

[0003] The existing punch forming device of automobile footboard does not have a protection structure. If there is foreign matter blocking when the die is closed, the pressure mechanism will still exert pressure on the die. However, the die cannot normally move down for stamping due to the presence of foreign matter, which can easily cause the die to be damaged and broken due to foreign matter blocking, poor stability and low practicality. UTILITY MODEL CONTENT

[0004] The disclosed embodiment relates to a kind of automobile footboard punch forming device, it has forming assembly, forming assembly can realize the punch forming processing operation of automobile footboard, it is convenient and flexible to use, process quickly, and forming assembly has protection function, that is, when there is foreign matter blocking die mechanism closing operation, force mechanism can contact the overall relationship between upper die and stamping push rod, that is, upper die will not continue to follow stamping push rod and move down to realize stamping action, which can effectively avoid the phenomenon that die mechanism is damaged and broken due to foreign matter blocking, and also can ensure the stable punch forming processing of automobile footboard, use stable, flexibility, stability and practicality are very strong.

[0005] In the first aspect of the present disclosure, a kind of automobile footboard punch forming device is provided, including base assembly, the base assembly includes mounting bracket and stamping push rod, the stamping push rod is fixedly installed at the top of mounting bracket;Forming assembly, the forming assembly is composed of die mechanism and force mechanism;

[0006] The die mechanism includes lower die and upper die, the lower die is fixedly installed at the bottom of mounting bracket, and the upper die is inserted into the top of lower die;

[0007] The force mechanism includes force shell, connecting column, control gear and positioning rod, the force shell is fixedly installed at the top of upper die, and the connecting column is inserted into the inside of force shell, the bottom end of stamping push rod is fixedly installed at the top of connecting column, the control gear is rotatably connected in the inside of force shell, and the positioning rod is inserted into the inside of force shell.

[0008] In at least some embodiments, the lower mold is provided with rail bars on both sides, and the upper mold is inserted outside the rail bars.

[0009] In at least some embodiments, the side of the connecting column is provided with a control rack, and the control rack and the control gear are in gear transmission.

[0010] In at least some embodiments, the outer part of the positioning rod is provided with a functional groove with a spiral shape, and the inner part of the control gear is provided with a functional protrusion which is inserted into the inner part of the functional groove, and the positioning rod and the control gear are coaxial.

[0011] In at least some embodiments, one end of the positioning rod is provided with a rail block with a cross section of a regular polygon, and the rail block is inserted into the inner part of the force applying shell.

[0012] In at least some embodiments, the inner part of the positioning rod is provided with a positioning top spring, and both ends of the positioning top spring are respectively abutted against the inner part of the positioning rod and the inner part of the force applying shell.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] The forming assembly can realize the stamping forming machining operation of the automobile foot pedal, is convenient and flexible to use, fast to process, and has a protection function, that is, when foreign matters block the mold mechanism closing operation, the force applying mechanism can contact the overall relationship between the upper mold and the stamping push rod, that is, the upper mold will not continue to follow the stamping push rod to move downward to realize the stamping action, so that the phenomenon that the mold mechanism is damaged and broken due to the blockage of foreign matters can be effectively avoided, and the stable stamping forming machining of the automobile foot pedal can be ensured, the use is stable, and the flexibility, stability and practicality of the device are improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a structural schematic view of the utility model.

[0016] Figure 2 is a structural schematic view of the utility model.

[0017] Figure 3 is a structural schematic view of the utility model Figure 2 A part of the utility model is enlarged.

[0018] Figure 4 is a structural schematic view of the utility model after the force applying mechanism is disassembled.

[0019] Figure 5 is a structural schematic view of the utility model when the forming assembly triggers the protection function.

[0020] Figure 6 is a structural schematic view of the utility model Figure 5Structure schematic view of middle B part magnification.

[0021] In the figure, the correspondence between the component names and the figure numbers is:

[0022] 1, base assembly; 101, mounting frame; 102, stamping push rod;

[0023] 2, mold mechanism; 201, lower mold; 202, upper mold;

[0024] 3, force applying mechanism; 301, force applying shell; 302, connecting column; 3021, control rack; 303, control gear; 3031, function protrusion; 304, positioning rod; 3041, function groove; 3042, track block; 3043, positioning top spring. DETAILED DESCRIPTION

[0025] The embodiments of the utility model will be described in further detail below in combination with the drawings and examples.

[0026] As shown in the accompanying Figure 1 to the accompanying Figure 6 :

[0027] Example 1: The utility model provides a kind of automobile foot pedal stamping forming device, including base assembly 1, and base assembly 1 includes mounting frame 101 and stamping push rod 102, and stamping push rod 102 is fixedly installed at the top of mounting frame 101;Forming assembly, forming assembly is composed of mold mechanism 2 and force applying mechanism 3;

[0028] Mold mechanism 2 includes lower mold 201 and upper mold 202, and lower mold 201 is fixedly installed at the bottom of mounting frame 101, and upper mold 202 is inserted at the top of lower mold 201;

[0029] Force applying mechanism 3 includes force applying shell 301, connecting column 302, control gear 303 and positioning rod 304, and force applying shell 301 is fixedly installed at the top of upper mold 202, and connecting column 302 is inserted in the inside of force applying shell 301, and the bottom end of stamping push rod 102 is fixedly installed at the top of connecting column 302, and control gear 303 is rotatably connected in the inside of force applying shell 301, and positioning rod 304 is inserted in the inside of force applying shell 301.

[0030] In the embodiment of the present disclosure, the lower mold 201 is provided with rail rods on both sides, and the upper mold 202 is inserted outside the rail rods. In use, the molding assembly can realize the stamping forming processing operation of the automobile foot pedal. The inside of the positioning rod 304 is provided with a positioning top spring 3043, and the two ends of the positioning top spring 3043 are respectively abutted against the inside of the positioning rod 304 and the inside of the force applying shell 301. In normal processing, the positioning top spring 3043 connects the force applying mechanism 3 and the stamping push rod 102 as a whole, and the elastic force of the positioning top spring 3043 is greater than the stamping processing force, so that in the normal stamping forming processing operation, the processing force is not enough to cause the deformation of the positioning top spring 3043. Therefore, when the stamping push rod 102 moves downward, the connecting column 302 can be driven to move downward. Due to the existence of the positioning top spring 3043, the connecting column 302 can drive the force applying shell 301 to move downward synchronously when the connecting column 302 moves downward, and the processing force is transmitted to the upper mold 202 through the force applying shell 301, so that the upper mold 202 can complete the downward movement and stamping processing action, thereby realizing the processing and manufacturing of the automobile foot pedal, and being convenient and flexible to use.

[0031] In the embodiment of the present disclosure, the side surface of the connecting column 302 is provided with a control rack 3021, and the control rack 3021 and the gear teeth of the control gear 303 are in meshing transmission. In use, the molding assembly also has a protection function. If there is foreign matter blocking between the upper mold 202 and the lower mold 201 during the processing process, the resistance of the mold mechanism 2 during the die closing and stamping processing is infinitely increased, which is greater than the force of the positioning top spring 3043. Therefore, when there is foreign matter blocking between the upper mold 202 and the lower mold 201, the connecting column 302 moves downward following the stamping push rod 102, and the processing resistance is greater than the force of the positioning top spring 3043, so that the connecting column 302 moves downward independently of the force applying shell 301 at this time, that is, the force applying shell 301 and the upper mold 202 are both stopped from moving under the blocking action of the foreign matter. Therefore, with the continuous downward movement of the connecting column 302 driven by the stamping push rod 102, the control rack 3021 drives the rotation of the control gear 303. The rod body of the positioning rod 304 is provided with a helical functional groove 3041, and the inside of the control gear 303 is provided with a functional protrusion 3031. The functional protrusion 3031 is inserted into the inside of the functional groove 3041. The positioning rod 304 and the control gear 303 are coaxially arranged. When the control gear 303 rotates, the functional protrusion 3031 can drive the positioning rod 304 to move and compress the positioning top spring 3043 through the functional groove 3041, so as to buffer the force of the stamping push rod 102 on the upper mold 202, and also avoid the phenomenon of damage and rupture of the mold mechanism 2 due to foreign matter blocking, and the use is stable.

[0032] In the embodiment of the present disclosure, one end of the positioning rod 304 is provided with a track block 3042 with a cross section of a regular polygon, and the track block 3042 is inserted into the inside of the force applying shell 301. In use, the track block 3042 can limit the movement track of the positioning rod 304, so that the positioning rod 304 can only move linearly in the inside of the force applying shell 301 and cannot rotate, and the use is stable.

[0033] The specific use mode and effect of the embodiment are as follows:

[0034] In the utility model, the forming assembly can realize the stamping forming machining operation of the automobile foot pedal. In normal machining, the positioning top spring 3043 connects the force applying mechanism 3 and the stamping push rod 102 as a whole, and the elastic force of the positioning top spring 3043 is greater than the stamping machining degree, so that in the normal stamping forming machining operation, the machining degree is not enough to cause the deformation of the positioning top spring 3043. Therefore, when the stamping push rod 102 moves downward, the connecting column 302 can be driven to move downward. Due to the existence of the positioning top spring 3043, the connecting column 302 can drive the force applying shell 301 to move downward synchronously when the connecting column 302 moves downward, and the machining degree is transmitted to the upper die 202 through the force applying shell 301, so that the upper die 202 can complete the downward movement and stamping machining action, thereby realizing the machining and manufacturing of the automobile foot pedal. The forming assembly also has a protection function. If there is foreign matter between the upper die 202 and the lower die 201 in the machining process, the resistance of the die mechanism 2 during the die closing and stamping machining is infinitely increased. The resistance is greater than the force of the positioning top spring 3043, so that when there is foreign matter between the upper die 202 and the lower die 201, the connecting column 302 moves downward along with the stamping push rod 102. Due to the machining resistance being greater than the force of the positioning top spring 3043, the connecting column 302 moves downward independently of the force applying shell 301 at this time, that is, the force applying shell 301 and the upper die 202 are both stopped from moving under the blocking action of the foreign matter. Therefore, with the continuous downward movement of the stamping push rod 102 driving the connecting column 302, the control rack 3021 drives the rotation of the control gear 303. The functional protrusion 3031 can drive the movement of the positioning rod 304 and compress the positioning top spring 3043 through the functional groove 3041 when the control gear 303 rotates, thereby buffering the force of the stamping push rod 102 on the upper die 202, and also avoiding the phenomenon of damage and rupture of the die mechanism 2 due to the blocking of the foreign matter.

[0035] In this paper, the following points need to be noted:

[0036] 1. The drawings of the embodiment of the present disclosure only relate to the structures involved in the embodiment of the present disclosure, and other structures can refer to the general design.

[0037] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0038] The above merely describes specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical scope disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. An automotive running board punch forming apparatus comprising: Base assembly (1), the base assembly (1) includes mounting frame (101) and punch push rod (102), the punch push rod (102) is fixedly installed on the top of mounting frame (101);It is characterized by: forming assembly, the forming assembly is composed of mold mechanism (2) and force applying mechanism (3); The mold mechanism (2) includes lower mold (201) and upper mold (202), the lower mold (201) is fixedly installed on the bottom of mounting frame (101), and the upper mold (202) is inserted on the top of lower mold (201); The force applying mechanism (3) includes force applying shell (301), connecting column (302), control gear (303) and positioning rod (304), the force applying shell (301) is fixedly installed on the top of upper mold (202), and the connecting column (302) is inserted in the inside of force applying shell (301), the bottom end of punch push rod (102) is fixedly installed on the top of connecting column (302), the control gear (303) is rotatably connected in the inside of force applying shell (301), and the positioning rod (304) is inserted in the inside of force applying shell (301).

2. The apparatus for press forming of an automobile foot pedal as set forth in claim 1, wherein: Both sides of the lower mold (201) are provided with track rods, and the upper mold (202) is inserted outside the track rods.

3. The apparatus for press forming of an automobile foot pedal as set forth in claim 2, wherein: The side of the connecting column (302) is provided with a control rack (3021), and the control rack (3021) and the gear teeth of the control gear (303) are engaged and driven.

4. The apparatus for press forming of an automobile foot pedal as set forth in claim 3, wherein: The rod body of the positioning rod (304) is provided with a functional groove (3041) spiraling outward, and the inside of the control gear (303) is provided with a functional protrusion (3031), the functional protrusion (3031) is inserted in the inside of the functional groove (3041), and the positioning rod (304) and the control gear (303) are coaxially arranged.

5. The apparatus for press forming of an automobile foot pedal as set forth in claim 4, wherein: One end of the positioning rod (304) is provided with a track block (3042) with a regular polygonal cross section, and the track block (3042) is inserted in the inside of the force applying shell (301).

6. The apparatus for press forming of an automobile foot pedal as set forth in claim 5, wherein: The inside of the positioning rod (304) is provided with a positioning top spring (3043), and both ends of the positioning top spring (3043) are respectively abutted against the inside of the positioning rod (304) and the inside of the force applying shell (301).