Automatic punching equipment for production and machining of automobile shock absorbers
By designing an automated punching equipment with a rotary switching punch, the problem of declining punching quality caused by wear was solved, thus improving production efficiency and punching quality.
Patent Information
- Application Number
- CN202423067015.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing punching equipment suffers from reduced punching quality due to punch wear during continuous punching operations, requiring machine shutdown for punch replacement and thus reducing production efficiency.
An automated punching machine for the production and processing of automotive shock absorbers was designed. By rotating the fixed base to switch punches, the wear rate of individual punches is reduced, ensuring punching quality.
It improved the efficiency of punching operations, reduced the decline in punching quality caused by wear, and enabled continuous production.
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Figure CN223518420U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile parts processing, more specifically, the utility model relates to an automatic punching equipment for automobile shock absorber production and processing. BACKGROUND
[0002] The punching machine is a kind of mechanical equipment, after installing raw material, under the driving of power mechanism, punching die acts on material, and punching is completed, punching machine can carry out sheet processing, stamping, mould pressing, embossing and other operations of forcing metal into die, with the development of high technology, the application field of punching machine is more and more extensive, from the initial national defense field, aerospace field has expanded to mechanical, medical and other fields;According to the shape of the material processed, the punching machine is divided into flat plate punching machine, round pipe punching machine, square pipe punching machine and U-shaped steel punching machine.
[0003] When the automobile parts production industry needs to use punching equipment to punch automobile shock absorber, but the existing punching equipment mostly only has a punch, and each time punching operation is completed, the punch is worn to a certain extent, and in the continuous punching operation process, the punching quality will be reduced with the increase of the wear degree of the punch, therefore, in the continuous punching operation process, the operator needs to replace the punch after the punch is worn, and punching operation cannot be carried out during the shutdown time, which leads to the extension of punching operation time and reduces production efficiency. UTILITY MODEL CONTENT
[0004] In order to overcome the defects of the prior art, the utility model provides an automatic punching equipment for automobile shock absorber production and processing, which has the advantages of improving punching operation efficiency.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: an automatic punching equipment for automobile shock absorber production and processing, which comprises a rack, the top of the rack is vertically fixed with a cylinder, the output end of the cylinder is fixedly connected with a connecting frame, a rotating shaft is horizontally arranged on the connecting frame, the rotating shaft is rotatably connected with the connecting frame, unidirectional bearings are installed at both ends of the connecting frame, annular gears are installed on the outer wall of the unidirectional bearings, a rack is vertically fixed on the top of the rack, the rack is matched with the annular gears, a fixed seat is rotatably connected in the connecting frame, the fixed seat is fixedly installed on the rotating shaft, and a plurality of punches are fixedly connected on the outer wall of the fixed seat to punch the workpiece.
[0006] As a preferred technical scheme of the utility model, the bottom of the rack is fixedly connected with a motor frame, the middle part of the motor frame is fixedly connected with a stepping motor, and the output end of the stepping motor is fixedly connected with a workbench.
[0007] As a preferred technical scheme of the utility model, a plurality of clamps are arranged on the upper surface of the workbench at equal intervals to clamp workpieces, the number of the clamps is equal to the number of the punches, the clamp comprises a supporting block, the supporting block is fixedly connected to the upper surface of the workbench, and the bottom of the supporting block penetrates the workbench, sliding grooves are formed in the two sides of the upper surface of the supporting block, sliding blocks are slidably connected in the sliding grooves, tension springs are arranged in the sliding grooves to apply tension to the sliding blocks, and clamping blocks are fixedly connected to the two sides of the upper surface of the sliding blocks.
[0008] As a preferred technical scheme of the utility model, a plurality of clamps are arranged on the upper surface of the workbench at equal intervals to clamp workpieces, the number of the clamps is equal to the number of the punches, the clamp comprises a supporting block, the supporting block is fixedly connected to the upper surface of the workbench, and the bottom of the supporting block penetrates the workbench, sliding grooves are formed in the two sides of the upper surface of the supporting block, sliding blocks are slidably connected in the sliding grooves, tension springs are arranged in the sliding grooves to apply tension to the sliding blocks, and clamping blocks are fixedly connected to the two sides of the upper surface of the sliding blocks.
[0009] Compared with the prior art, the utility model has the advantages that:
[0010] The automatic punching equipment for automobile shock absorber production and processing has the advantages that the punches for punching work are switched through the rotation of the fixing seat, so that the wear speed of a single punch is reduced, and the quality of workpiece punching is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 It is a structural schematic view of the automatic punching equipment for automobile shock absorber production and processing of the utility model;
[0012] Figure 2 It is a top view of the automatic punching equipment for automobile shock absorber production and processing of the utility model;
[0013] Figure 3 It is a side view of the automatic punching equipment for automobile shock absorber production and processing of the utility model; Figure 2 It is a section view along A-A direction of the automatic punching equipment for automobile shock absorber production and processing of the utility model;
[0014] Figure 4 It is a front view of the automatic punching equipment for automobile shock absorber production and processing of the utility model;
[0015] Figure 5 It is a side view of the automatic punching equipment for automobile shock absorber production and processing of the utility model; Figure 4 It is an enlarged view of C of the automatic punching equipment for automobile shock absorber production and processing of the utility model;
[0016] Figure 6 It is a section view along B-B direction of the automatic punching equipment for automobile shock absorber production and processing of the utility model; Figure 4
[0017] Figure 7 The utility model discloses an automatic punching equipment for automobile shock absorber production and processing Figure 6 The enlarged view of the middle D;
[0018] In the drawing: 1, frame; 2, cylinder; 3, connecting frame; 4, rotating shaft; 5, one-way bearing; 6, ring gear; 7, rack; 8, fixed seat; 9, punch; 10, rotating disc; 11, limiting groove; 12, round head marble; 13, sliding pipe; 14, sliding rod; 15, spring; 16, workbench; 17, supporting block; 18, sliding block; 19, tension spring; 20, sliding groove; 21, clamping block. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0020] As Figures 1 to 5 Indicated, the utility model provides a kind of automatic punching equipment for automobile shock absorber production and processing, including frame 1, the top vertical fixed connection of frame 1 has cylinder 2, the output end of cylinder 2 is fixedly connected with connecting frame 3, connecting frame 3 is horizontally provided with rotating shaft 4, rotating shaft 4 is rotationally matched with connecting frame 3, one-way bearing 5 is installed on the outer wall of one-way bearing 5, and ring gear 6 is installed on the outer wall of one-way bearing 5, rack 7 is vertically fixedly connected on the top of frame 1, rack 7 is matched with ring gear 6, fixed seat 8 is rotationally matched in connecting frame 3, fixed seat 8 is fixedly installed on rotating shaft 4, and multiple punch 9 are fixedly connected on the outer wall of fixed seat 8 at equal intervals to punch workpiece.
[0021] When punching workpiece, cylinder 2 drives connecting frame 3 to vertically move down, and punch 9 also moves down synchronously with connecting frame 3, so that punch 9 punches the workpiece below.
[0022] During the movement of connecting frame 3, ring gear 6 also moves down, since rack 7 is engaged with ring gear 6, rack 7 drives ring gear 6 to rotate, since one-way bearing 5 exists, ring gear 6 only idles in this process, and rotating shaft 4 is not rotated.
[0023] After punch 9 finishes punching, cylinder 2 drives connecting frame 3 to move up, and punch 9 also moves up and resets, and the upward movement of connecting frame 3 makes ring gear 6 move up, and rack 7 drives ring gear 6 to rotate reversely during the upward movement of ring gear 6, at this time, reversely rotating ring gear 6 drives rotating shaft 4 to rotate through one-way bearing 5.
[0024] The rotation of the rotating shaft 4 drives the fixed seat 8 to rotate synchronously, and the punch 9 on the fixed seat 8 also revolves around the rotating shaft 4, so that the punch 9 for punching work is switched.
[0025] Compared with the prior art, the automatic punching equipment for automobile shock absorber production and processing provided by the utility model can switch the punch 9 for punching work through the rotation of the fixed seat 8, so as to reduce the wear rate of the single punch 9 and ensure the quality of workpiece punching.
[0026] As shown in Figure 6 and Figure 7 , the rotating shaft 4 is provided with a limiting structure for preventing the rotating shaft 4 from rotating at will, the limiting structure comprises a rotating disc 10, a plurality of arc-shaped limiting grooves 11 are formed at equal intervals on the outer wall of the rotating disc 10, a sliding rod 14 is vertically and fixedly connected to the inner wall of the connecting frame 3, a sliding pipe 13 is slidably connected to the bottom of the sliding rod 14, a round head marble 12 is fixedly connected to the bottom end of the sliding pipe 13, the round head marble 12 is slidably connected with the limiting groove 11, and the sliding rod 14 is provided with a spring 15 for applying an elastic force to the sliding pipe 13.
[0027] Under the elastic force of the spring 15, the round head marble 12 at the bottom of the sliding pipe 13 can enter the limiting groove 11, and the round head marble 12 and the limiting groove 11 cooperate to limit the rotating shaft 4 to a certain extent, thereby preventing the rotating shaft 4 from rotating during the idling process of the ring gear 6.
[0028] As shown in Figures 2-4 , the bottom of the rack 1 is fixedly connected with a motor frame 23, the middle of the motor frame 23 is fixedly connected with a stepping motor 22, and the output end of the stepping motor 22 is fixedly connected with a workbench 16.
[0029] During the punching work, the workbench 16 is used to carry the workpiece, and after completing a punching work, the workbench 16 is driven to rotate by the stepping motor 22, so as to complete the feeding and discharging of the workpiece.
[0030] As shown in Figure 2 and Figure 3 , a plurality of clamps are arranged at equal intervals on the upper surface of the workbench 16 to clamp the workpiece, the number of clamps is equal to the number of punches 9, the clamp comprises a supporting block 17, the supporting block 17 is fixedly connected to the upper surface of the workbench 16, and the bottom of the supporting block 17 penetrates through the workbench 16, a sliding groove 20 is formed on the upper surface of the supporting block 17, a sliding block 18 is slidably connected in the sliding groove 20, a tension spring 19 is arranged in the sliding groove 20 to apply a tension force to the sliding block 18, and a clamping block 21 is fixedly connected to the upper surface of the sliding block 18.
[0031] Under the elastic force of the tension spring 19, the sliding blocks 18 on the two sides of the supporting block 17 have a tendency to approach each other, so that the distance between the clamping blocks 21 on the two sliding blocks 18 is reduced, the workpiece is placed between the two sliding blocks 18, and the clamping blocks 21 clamp and fix the workpiece.
[0032] The working principle and use process of the utility model are as follows:
[0033] When the workpiece is punched, the cylinder 2 drives the connecting frame 3 to move vertically downward, and the punch 9 also moves downward synchronously with the connecting frame 3, so that the punch 9 punches the workpiece below.
[0034] During the downward movement of the connecting frame 3, the ring gear 6 also moves downward, and since the rack 7 is engaged with the ring gear 6, the rack 7 drives the ring gear 6 to rotate, and since the one-way bearing 5 exists, the ring gear 6 only idles during this process and does not drive the rotating shaft 4 to rotate.
[0035] After the punch 9 finishes punching, the cylinder 2 drives the connecting frame 3 to move upward, and the punch 9 also moves upward and resets, and the upward movement of the connecting frame 3 causes the ring gear 6 to move upward, and during the upward movement of the ring gear 6, the rack 7 drives the ring gear 6 to rotate in the opposite direction, at this time, the ring gear 6 rotating in the opposite direction drives the rotating shaft 4 to rotate through the one-way bearing 5.
[0036] The rotation of the rotating shaft 4 drives the fixed seat 8 to rotate synchronously, and the punch 9 on the fixed seat 8 also revolves around the rotating shaft 4, thereby switching the punch 9 that is punching.
[0037] Compared with the prior art, the automatic punching equipment for automobile shock absorber production and processing provided by the utility model switches the punch 9 that is punching through the rotation of the fixed seat 8 to reduce the wear rate of a single punch 9 and ensure the quality of workpiece punching.
[0038] The sliding pipe 13 allows the round head marble 12 at the bottom of the sliding pipe 13 to enter the limiting groove 11 under the elastic force of the spring 15, and the round head marble 12 cooperates with the limiting groove 11 to limit the rotating shaft 4 to a certain extent, thereby preventing the rotating shaft 4 from rotating during the idling of the ring gear 6.
[0039] During the punching work, the workbench 16 is used to carry the workpiece, and after completing a punching work, the workbench 16 is driven to rotate by the stepping motor 22, thereby completing the feeding and discharging of the workpiece.
[0040] Under the elastic force of the tension spring 19, the sliding blocks 18 on both sides of the supporting block 17 have a tendency to approach each other, thereby reducing the spacing of the clamping blocks 21 on the two sliding blocks 18, and the workpiece is placed between the two sliding blocks 18, and the clamping blocks 21 clamp and fix the workpiece.
[0041] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0042] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. An automatic punching device for automobile shock absorber production and processing, comprising a rack (1), characterized in that: The rack (1) top vertical fixed connection has a pneumatic cylinder (2), the output end of the pneumatic cylinder (2) is fixedly connected with a connecting frame (3), a rotating shaft (4) is horizontally arranged on the connecting frame (3), the rotating shaft (4) is rotatably connected with the connecting frame (3), unidirectional bearings (5) are installed at both ends of the connecting frame (3), ring gears (6) are installed on the outer wall of the unidirectional bearings (5), a rack (7) is vertically fixed on the top of the rack (1), the rack (7) is matched with the ring gear (6), a fixed seat (8) is rotatably connected in the connecting frame (3), the fixed seat (8) is fixedly installed on the rotating shaft (4), a plurality of punches (9) are fixedly connected on the outer wall of the fixed seat (8) at equal intervals for punching workpieces.
2. An automatic punching device for producing and processing automobile shock absorbers according to claim 1, characterized in that: The rack (1) bottom is fixedly connected with a motor frame (23), the motor frame (23) middle part is fixedly connected with a stepping motor (22), the output end of the stepping motor (22) is fixedly connected with a workbench (16).
3. An automatic punching device for producing and processing automobile shock absorbers according to claim 2, characterized in that: A plurality of clamps are arranged on the upper surface of the workbench (16) at equal intervals to clamp workpieces, the number of clamps is equal to the number of punches (9), the clamp comprises a supporting block (17), the supporting block (17) is fixedly connected to the upper surface of the workbench (16), and the bottom of the supporting block (17) penetrates the workbench (16), sliding grooves (20) are formed on both sides of the upper surface of the supporting block (17), sliding blocks (18) are slidably connected in the sliding grooves (20), tension springs (19) are arranged in the sliding grooves (20) to apply tension to the sliding blocks (18), clamp blocks (21) are fixedly connected to both sides of the upper surface of the sliding blocks (18).
4. An automatic punching device for producing and processing automobile shock absorbers according to claim 3, characterized in that: The rotating shaft (4) is provided with a limiting structure to prevent the rotating shaft (4) from rotating at will, the limiting structure comprises a rotating disc (10), a plurality of arc-shaped limiting grooves (11) are formed on the outer wall of the rotating disc (10) at equal intervals, a sliding rod (14) is vertically fixedly connected to the inner wall of the connecting frame (3), a sliding tube (13) is slidably connected to the bottom of the sliding rod (14), a round head marble (12) is fixedly connected to the bottom end of the sliding tube (13), the round head marble (12) is slidably connected with the limiting groove (11), and the sliding rod (14) is provided with a spring (15) to apply a spring force to the sliding tube (13).
Citation Information
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