Forge piece cooling box
By designing a rotating cooling box, a motor drives a cross to rotate the forging, and combined with air cooling and condenser cooling, the problem of slow and unstable cooling speed in traditional cooling methods is solved, achieving efficient and stable cooling of the forging.
Patent Information
- Application Number
- CN202422657725.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-01
AI Technical Summary
Traditional forging cooling methods are slow and unstable, which can easily lead to deformation or damage of the forgings and cannot achieve effective cooling.
It adopts a rotating cooling box, which is driven by a motor to make the cooling tray and forgings rotate. Combined with the air cooling system and condenser pipes to transfer heat medium, it integrates multiple cooling methods to ensure cooling quality and efficiency.
It improves the cooling efficiency of forgings, ensures the stability of cooling, avoids forging falling and thermal stress damage, and achieves efficient multi-directional cooling.
Smart Images
Figure CN223518586U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metal processing technical field, concretely relates to a forge piece cooling box. BACKGROUND
[0002] In metal processing production, the forge piece will produce a large amount of heat in the forging process, and if the heat is not removed in time and effectively, not only the cooling quality of the forge piece will be influenced, but also the deformation or damage of the forge piece can be caused, and then the final performance and service life of the product are influenced, so the cooling of the forge piece is a vital link.
[0003] The traditional forge piece cooling method adopts natural cooling or simple water cooling system, and the natural cooling depends on environmental temperature and air circulation, and the cooling speed is slow, and is greatly influenced by environmental factors, and the simple water cooling system can accelerate the cooling speed, but cannot realize stable cooling, and when the temperature of the forge piece is too high, after receiving too much cooling medium once, the sudden temperature drop will cause the internal generation of the forge piece to produce greater thermal stress and organizational stress, and if the stress exceeds the strength limit of the forge piece, then the forge piece can produce smooth and slender cooling cracks, and effective cooling cannot be realized.
[0004] Therefore, a cooling box is designed, which drives the forge piece to receive cooling in the form of rotation, guarantees the cooling quality, and improves the cooling efficiency. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a forge piece cooling box to solve the problems in the above background.
[0006] To realize the above-mentioned purpose, the utility model provides the following technical scheme: a forge piece cooling box, which comprises a box body and a safety door, a first motor is arranged on the rear side of the box body through a mounting seat, the output shaft of the first motor is connected with a crossbar through the box body, the crossbar is divided into a first section and a second section, a transmission gear is rotatably connected to the rear side of the first section, a secondary gear is rotatably connected to the rear side of the second section, a hinged piece is rotatably connected to the front side of the secondary gear, and a cooling tray is arranged on the front side of the hinged piece.
[0007] Preferably, the outer side of the crossbar is connected with a connecting ring, and the connecting ring is rotatably connected with the hinged piece.
[0008] Preferably, a main wheel is fixedly arranged on the inner rear side of the box body, and the output shaft of the first motor is connected with the crossbar through the box body and the main wheel.
[0009] Preferably, the main wheel, the transmission gear and the secondary gear are meshed with each other.
[0010] Preferably, the box top is provided with a mounting groove, and a fan blade is connected to the mounting groove by a second motor.
[0011] Preferably, the inner wall of the box is provided with a plurality of condenser pipes by clamps, and the two ends of the condenser pipes are connected with first valves by penetrating the box.
[0012] Preferably, the box bottom is provided with a storage tray, and a pipeline is connected to the bottom of the storage tray, and a second valve is mounted on the front side of the pipeline.
[0013] The left and right sides of the bottom of the storage tray are provided with brackets.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] The cooling box adopts a rotary cooling mode, the cross frame is driven to rotate by a motor, the cooling tray and the forging are driven to revolve, the circulation of cooling gas in the box is accelerated, and the cooling efficiency is improved.
[0016] The utility model also considers the influence of the air cooling system on the stability of the cooling tray and the problem that the cooling tray continues to rotate due to inertia after the motor is stopped, and the utility model is provided with a main wheel fixedly arranged at the rear side of the box, the main wheel is engaged with a transmission gear and a secondary gear, the cooling tray is kept in a horizontal state during rotation, the forgings are prevented from falling, and the stable cooling of the forgings is ensured.
[0017] The utility model also integrates a plurality of cooling systems, air flow is generated by a second motor driving a fan blade, heat medium is transferred by a condenser pipe, and ice blocks and other cooling materials are placed in the storage tray, multi-directional cooling effect is realized, the cooling quality is ensured, and the cooling efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a three-dimensional structure schematic view of the utility model;
[0019] Figure 2 It is an open state view of the utility model;
[0020] Figure 3 It is another open state view of the utility model from another perspective;
[0021] Figure 4 It is a first partial three-dimensional structure schematic view of the utility model;
[0022] Figure 5 It is a three-dimensional structure schematic view and an explosion view of the air cooling structure in the utility model;
[0023] Figure 6 It is a second partial three-dimensional structure schematic view of the utility model.
[0024] Fig. the label: 1 - box, 2 - safety door, 3 - mounting seat, 4 - the first motor, 5 - cross, 51 - a section, 501 - transmission gear, 52 - two sections, 502 - pinion, 6 - hinge, 7 - cooling tray, 8 - connecting ring, 9 - main wheel, 10 - mounting groove, 11 - the second motor, 12 - fan, 13 - mesh cover, 14 - clamp, 15 - condenser tube, 16 - the first valve, 17 - tray, 18 - pipeline, 19 - the second valve, 20 - bracket. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0026] Embodiment 1
[0027] As Figures 1 to 6 shown in a kind of forging cooling box, including box 1 and safety door 2, box 1 rear side is provided with the first motor 4 by mounting seat 3, the output shaft of first motor 4 is connected with cross 5 passing through box 1, cross 5 is divided into a section 51 and two sections 52, a section 51 rear side is rotatably connected with transmission gear 501, two sections 52 rear side is rotatably connected with pinion 502, the front side of pinion 502 is rotatably connected with hinge 6, hinge 6 front side is installed with cooling tray 7;Cross 5 outside is connected with connecting ring 8, connecting ring 8 is rotatably connected with hinge 6;Box 1 inner rear side is fixedly provided with main wheel 9, the output shaft of first motor 4 is connected with cross 5 passing through box 1 and main wheel 9;Main wheel 9, transmission gear 501 and pinion 502 are meshed with each other;Box 1 top is opened with mounting groove 10, fan 12 is connected in mounting groove 10 by the second motor 11, mesh cover 13 is installed in the top of box 1;Box 1 inner wall is equipped with multiple condenser tubes 15 by clamp 14, condenser tube 15 both ends are connected with the first valve 16 passing through box 1;Tray 17 is installed in the bottom of box 1, pipeline 18 is connected in the bottom of tray 17, the second valve 19 is installed in the front side of pipeline 18;Tray 17 bottom left and right sides are equipped with bracket 20.
[0028] The utility model discloses a cooling box adopts rotary cooling mode, through motor drive cross 5 rotation, drive cooling tray 7 and forge piece to revolution, accelerate the circulation of cooling gas in box 1, improve cooling efficiency, the utility model discloses still take into account the influence of air cooling system to cooling tray 7 stability, and the problem that cooling tray 7 continues to rotate because of inertia after motor mechanism stops, the utility model discloses the rear side fixed setting of box 1 has main wheel 9, through the meshing of transmission gear 501 and auxiliary gear 502, ensure that cooling tray 7 keeps horizontal state in the rotation process, avoid forge piece to drop, guarantee the stable cooling of forge piece, the utility model discloses still integrated with a variety of cooling system, through second motor 11 drive fan blade 12 produce airflow, through condenser pipe 15 transfer heat medium, and through the placement of ice block etc. Cooling material of placing dish 17, realize multidirectional cooling effect, guarantee the cooling quality, improve cooling efficiency effectively.
[0029] Example 2
[0030] As Figures 1 to 6 shown in a kind of forge cooling box, including box 1 and safety door 2, box 1 is loaded with a series of cooling settings, staff puts the metal blank that is forged after forging, i.e. forge piece into box 1, provides stable cooling environment by box 1, realizes the high-quality cooling of forge piece. The front side of box 1 is hinged with safety door 2, for placing the forge piece in cooling in box 1 alone, while avoiding the gas generated when forge piece cools burns personnel, or influence the operation of other machines.
[0031] Box 1 rear side is provided with first motor 4 by mounting seat 3, the output shaft of first motor 4 is connected with cross 5, i.e. cross 5 is located in box 1, first motor 4 can drive cross 5 to rotate by output shaft;Therefore, the utility model provides a rotary cooling mode, i.e. drive each forge piece to rotate in box 1, by rotation to accelerate the circulation of internal cold air, to improve its cooling efficiency. The specific shape of cross 5 is that the axis of 4 equal length isosceles outwardly extended from the output shaft of first motor 4, wherein, the axis is divided into section 51 and section 52 from inside to outside, i.e. the axis is connected to section 52 by section 51, to further increase the stability of cross 5, still connect with connecting ring 8 between the outer end of section 52, the output shaft of first motor 4 can drive cross 5 to rotate, to drive cooling tray 7 hinged on section 52 to rotate.
[0032] Continuing from the above, the cooling tray 7 is used to load the forgings that need to be cooled. The cooling tray 7 is rotatably mounted on the second section 52 via the hinge 6. The rotation of the output shaft of the first motor 4 can drive the cross 5 to rotate, which in turn drives the cooling tray 7 to rotate via the hinge 6. The rotation of the cooling tray 7 can drive the forgings to rotate inside the box 1, accelerating the flow of cooling gas inside the box 1, so that the forgings can be cooled more stably and faster, improving cooling efficiency. During this process, since the cooling tray 7 is loaded with forgings, that is, there is a certain weight at the end of the second section 52. In addition, this weight is rotatably mounted at the end. Under the influence of gravity, when the cross 5 rotates, the cooling tray 7 will rotate appropriately on its own axis while revolving around the cross, maintaining its own balance and cooperating with the forgings to achieve stable cooling.
[0033] Example 3
[0034] like Figures 1 to 6 The forging cooling box shown places the forging on a cooling tray 7. A first motor 4 rotates, driving the cooling tray 7 and the forging to revolve via a crossbeam 5. This accelerates the flow of cooling gas within the box 1, resulting in a faster and more stable cooling rate for the forging and improved cooling efficiency. During this process, the cooling tray 7, under the influence of gravity, causes the forging to rotate appropriately to maintain its balance. However, considering the presence of an air-cooling system in the cooling design, the stability of the cooling tray 7 may be affected. Furthermore, when the first motor 4 stops, the crossbeam 5 will suddenly stop rotating, and the cooling tray 7, without any restraint, will continue to rotate due to inertia, further impacting its stability and potentially causing the forging to fall.
[0035] Therefore, a main wheel 9 is fixedly installed on the rear side of the inner wall of the housing 1, that is, the output shaft of the first motor 4 passes through the housing 1, the main wheel 9 and connects to the cross 5; correspondingly, a transmission gear 501 is rotatably provided at the end of the first section 51, and a secondary gear 502 is rotatably provided at the end of the second section 52, that is, on the hinge 6. The main wheel 9 is located in the center position, the four transmission gears 501 mesh with the outside of the main wheel 9, and the four secondary gears 502 mesh with the outside of the transmission gears 501 in sequence. The main wheel 9, the transmission gears 501 and the secondary gears 502 are all in close contact and mesh with each other.
[0036] Since the transmission gear 501 and the auxiliary gear 502 are rotatably mounted on the first section 51 and the second section 52 respectively, when the cross 5 rotates, it will drive the transmission gear 501 and the auxiliary gear 502 to revolve together. During this revolution, the transmission gear 501 will rotate on its own axis due to the meshing action of the main wheel 9. The rotation of the transmission gear 501 will drive the auxiliary gear 502 to rotate, which in turn will drive the cooling tray 7 to rotate. After adjusting the number of meshing teeth and the initial meshing state of the main wheel 9, the transmission gear 501, and the auxiliary gear 502, the rotation of the cooling tray 7 can be adjusted to rely on the auxiliary gear 502. The output shaft of the first motor 4 rotates, driving the cross 5 and the cooling tray 7 to revolve. At the same time, the auxiliary gear 502, under the meshing action of the transmission gear 501 and the main wheel 9, continuously rotates and adjusts, keeping the cooling tray 7 in a horizontal state and ensuring its stability when rotating and cooling the forging. The meshing between the gears provides a certain restraining force, thus preventing the cooling tray 7 from shaking under external force and causing the forging to fall off.
[0037] Example 4
[0038] like Figures 1 to 6 The forging cooling box shown has a series of cooling devices inside the box body 1, including but not limited to the following:
[0039] Design 1. The top of the housing 1 has a mounting groove 10, which is hollow. The solid part of the groove is connected to the fan blade 12 via the installation of the second motor 11. A mesh cover 13 is also installed on the top of the inner wall of the housing 1. The mesh cover 13 is located below the fan blade 12 and is used to protect the fan blade 12. The output shaft of the second motor 11 extends downward into the housing 1, so that the fan blade 12 can be directly located above the cross 5. When the output shaft of the second motor 11 rotates, it can drive the fan blade 12 to rotate, which pushes the air inside the housing 1 to flow, thereby generating a continuous airflow, carrying the heat on the forging and dispersing it to the outside of the housing 1 to achieve the purpose of heat dissipation and cooling.
[0040] Design 2. Multiple condenser tubes 15 are provided on the inner wall of the box 1 through the clamping parts 14. The two ends of the condenser tubes 15 pass through the box 1 and are connected to the first valve 16. The operator connects the cold water source to the condenser tubes 15 through the first valve 16. During the cooling process, the cold water source is continuously driven through the condenser tubes 15. Since the internal temperature of the condenser tubes 15 is low, the heat medium emitted by the forging will be directly transferred to the tube wall of the condenser tubes 15. When the cooling medium, cold water, flows through, it will absorb the heat medium on the tube wall and carry it away, thus achieving cooling and heat dissipation.
[0041] Design 3. The bottom of the box 1 is provided with a storage tray 17, and there is a certain space between the storage tray 17 and the box 1. The staff can place ice blocks and other cooling materials in the storage tray 17 to achieve heat dissipation under the box 1. At the same time, the bottom of the storage tray 17 is connected with a pipeline 18, and the front side of the pipeline 18 is provided with a second valve 19. During the cooling process of the forging, the ice blocks will gradually melt into liquid. When the liquid accumulates to a certain degree, the liquid can be discharged through the second valve 19, etc.
[0042] Furthermore, the embodiment can also provide a method of combining design 3 and design 2, so that the liquid in design 3 enters the condenser pipe 15 to realize small-scale water circulation. Compared with the direct cooling water system, the circulating cooling water can reduce the cost of cooling water supplement, greatly reduce the demand for water resources, and realize efficient use of water resources.
[0043] Embodiment 5
[0044] Further, the left and right sides of the bottom of the storage tray 17 are provided with brackets 20, which lift the storage tray 17 and the entire case in the air to ensure heat dissipation during the operation of the entire cooling box to maintain stable operation.
[0045] It should be noted that in this document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.
[0046] The above description is only to illustrate the technical scheme of the utility model and not to limit. Other modifications or equivalent replacements to the technical scheme of the utility model made by those skilled in the art should be covered in the scope of claims of the utility model as long as they do not deviate from the spirit and scope of the technical scheme of the utility model.
Claims
1. A forging cooling cabinet comprising a cabinet (1) and a safety door (2), characterized in that, The box (1) rear side is provided with a first motor (4) through the mounting seat (3), the output shaft of the first motor (4) is connected with cross (5) through the box (1), the cross (5) is divided into a section (51) and two sections (52), the rear side of the section (51) is rotatably connected with the transmission gear (501), the rear side of the two sections (52) is rotatably connected with the pinion (502), the front side of the pinion (502) is rotatably connected with the hinged piece (6), the front side of the hinged piece (6) is provided with a cooling tray (7).
2. A forging cooling box according to claim 1, wherein The cross (5) is connected with the connecting ring (8), the connecting ring (8) is rotatably connected with the hinged piece (6).
3. A forging cooling box according to claim 1, wherein The rear side of the box (1) is fixedly provided with a main wheel (9), the output shaft of the first motor (4) is connected with the cross (5) through the box (1) and the main wheel (9).
4. A forging cooling box according to claim 3, wherein The main wheel (9), the transmission gear (501) and the pinion (502) are meshed with each other.
5. A forging cooling box according to claim 1, wherein The top of the box (1) is provided with a mounting groove (10), the mounting groove (10) is connected with a fan blade (12) through a second motor (11), and the box (1) is provided with a mesh cover (13) on the top.
6. A forging cooling box according to claim 1, wherein The inner wall of the box (1) is provided with a plurality of condenser pipes (15) through the clamp (14), and the two ends of the condenser pipe (15) are connected with a first valve (16) through the box (1).
7. A forging cooling box according to claim 1, wherein The bottom of the box (1) is provided with a storage tray (17), the bottom of the storage tray (17) is connected with a pipeline (18), and the front side of the pipeline (18) is provided with a second valve (19).
8. A forging cooling box according to claim 7, wherein The bottom of the storage tray (17) is provided with a bracket (20) on the left and right sides.