Milling machine for machining boss and groove on automobile piston
By setting a combination structure of electromagnetic chuck and collection shell on the milling machine, the chip collection is automated, which solves the problem of frequent manual cleaning of chips in the prior art and improves the piston processing efficiency.
Patent Information
- Application Number
- CN202423080681.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The current technology for milling automotive pistons has low efficiency, mainly because the chips need to be cleaned manually frequently, and the magnets have limited adsorption capacity, which leads to frequent operation by workers and reduces processing efficiency.
A milling machine was designed, comprising a combination structure of an electromagnetic chuck, a collection shell, and a protective cover. The electromagnetic chuck adsorbs debris, and a motor and an electric push rod automatically collect the debris into the collection shell, eliminating the need for manual cleaning.
Automated chip collection was achieved, which improved the efficiency of automotive piston milling, reduced the frequency of operator operations, and increased processing efficiency.
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Figure CN223518709U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile piston processing, especially relates to a milling machine for processing boss and groove on automobile piston. BACKGROUND
[0002] The piston is the reciprocating machine in the cylinder block of the automobile engine, and the basic structure of the piston can be divided into a top part, a head part and a skirt part. The piston top part is the main part of the combustion chamber, and its shape is related to the selected combustion chamber form. The automobile piston needs to use a milling machine to mill bosses or grooves during the processing.
[0003] According to the search, the patent with the patent number CN220547889U discloses a piston drilling and milling machine, which comprises a drilling and milling machine body, a protection mechanism and an adjusting mechanism. The drilling and milling machine body is provided with a workbench, and the workbench is provided with a moving table. The moving table is provided with a support plate on the upper side through the adjusting mechanism. The support plate is provided with a clamping plate on the upper end. The drilling and milling machine body is provided with a support column on the upper end. The support column is provided with a horizontal plate on the upper end. The horizontal plate is provided with a processing head on the lower end. The horizontal plate is provided with a protection mechanism corresponding to the processing head. When the utility model is used, the magnet is used to adsorb the debris generated during production, so as to avoid the debris from falling on the support plate. When it is necessary to clean the debris on the magnet, the first motor is started to drive the threaded rod to rotate. The threaded rod drives the connecting plate, the connecting rod and the scraper to move downward. The scraper scrapes the debris on the magnet, so as to facilitate the collection and cleaning of the debris.
[0004] However, when cleaning the debris, the scraper scrapes the debris on the magnet, and the debris is discharged from the bottom of the protection cover. The worker needs to manually receive the falling debris. The adsorption capacity of the magnet for the debris is not large. Therefore, when the automobile piston is batch-milled, the worker needs to clean the debris frequently, thereby reducing the milling and processing efficiency of the automobile piston.
[0005] Therefore, the utility model provides a milling machine for processing boss and groove on automobile piston. UTILITY MODEL CONTENT
[0006] The utility model aims at solving the low milling and processing efficiency of the automobile piston in the prior art, and provides a milling machine for processing boss and groove on automobile piston.
[0007] In order to achieve the above object, the utility model adopts the following technical scheme:
[0008] A kind of milling machine for machining boss, groove on automobile piston, including milling machine body, milling machine body is equipped with workbench, workbench is equipped with moving table, moving table top is provided with clamping assembly, the top of the milling machine body is fixedly connected with hydraulic cylinder, the output end of hydraulic cylinder is fixedly connected with top plate, the bottom of the top plate is fixedly connected with several springs, the bottom of the several springs is fixedly connected with fixed plate, the bottom of the fixed plate is fixedly connected with two L-shaped side plates, the bottom of the two side plates is fixedly connected with the protective cover of open bottom, processing part is arranged below the top plate, cleaning part is arranged in the protective cover, collection part is arranged above the protective cover.
[0009] As the preferred technical solution of the application, the processing part includes a fixed column fixedly connected to the bottom of the top plate, the fixed plate and the protective cover are both in sliding connection with the fixed column, and the bottom end of the fixed column is provided with a machining head, and the machining head is located in the protective cover.
[0010] As the preferred technical solution of the application, the cleaning part includes two motors fixedly connected to the bottom of the fixed plate, the output end of the motor is drivingly connected with a lead screw, two avoiding openings are formed in the top of the protective cover, the lead screw passes through the corresponding avoiding opening, the outer peripheral surface of the lead screw is threadedly connected with a screw plate in the lower half, the side of the screw plate close to the machining head is fixedly connected with an electromagnetic chuck, the bottom of the fixed plate is fixedly connected with four vertical rods, and the screw plate is in sliding connection with the corresponding two vertical rods.
[0011] As the preferred technical solution of the application, the top of the screw plate is fixedly connected with a baffle, the baffle is located in the corresponding avoiding opening, and the outer wall of the baffle is fitted with the inner wall of the corresponding avoiding opening, the lead screw is in threaded connection with the baffle, and the vertical rod is in sliding connection with the corresponding baffle.
[0012] As the preferred technical solution of the application, the collection part includes two electric push rods fixedly penetrating one side of the side plate, and a collection shell with an open top is fixedly connected to the output end of the two electric push rods, the bottom surface of the collection shell is fitted with the top surface of the protective cover, and a drawer with an open top is slidingly penetrating the front side of the collection shell.
[0013] Compared with the prior art, the milling machine for machining boss, groove on automobile piston has the following beneficial effects:
[0014] The milling machine for milling bosses and grooves on automobile pistons is characterized in that the cooperation of the electromagnetic chuck, the collecting shell and the protective cover can automatically collect the chips during the milling of the automobile pistons, the electromagnetic chuck works to adsorb the chips, then the motor works to drive the electromagnetic chuck to move to the position above the protective cover, then the electric push rod works to drive the collecting shell to move to the position directly below the electromagnetic chuck, at this time, the electromagnetic chuck stops, and the chips fall into the collecting shell, so that the chips are automatically collected, the problem that the milling efficiency of the automobile pistons is reduced is solved, and the problem that the workers need to manually collect the chips during the batch milling of the automobile pistons is solved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a front view structural schematic diagram of the utility model;
[0016] Figure 2 It is a front view structural schematic diagram of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the upper half part of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the internal part of the protective cover in the utility model.
[0019] In the drawing:
[0020] 1, milling machine body; 2, workbench; 3, moving table; 4, clamping assembly; 5, hydraulic cylinder; 6, top plate; 7, spring; 8, fixed plate; 9, side plate; 10, protective cover; 11, processing part; 111, fixed column; 112, processing head; 12, cleaning part; 121, motor; 122, screw; 123, avoiding opening; 124, screw plate; 125, electromagnetic chuck; 126, vertical rod; 13, collecting part; 131, electric push rod; 132, collecting shell; 133, drawer. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model; obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments; based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0022] Embodiment:
[0023] Reference Figures 1-4The utility model provides a milling machine of processing boss, recess on car piston, including milling machine body 1, be equipped with workstation 2 on milling machine body 1, be equipped with moving table 3 on workstation 2, moving table 3 top is provided with clamping assembly 4, milling machine body 1 top fixedly connected with hydraulic cylinder 5, and hydraulic cylinder 5 output end fixedly connected with top plate 6, and top plate 6 below fixedly connected with a plurality of springs 7, and a plurality of springs 7 bottom end commonly fixedly connected with fixed plate 8, and fixed plate 8 bottom fixedly connected with two L-shaped side plates 9, and two side plates 9 bottom end commonly fixedly connected with the open bottom protection cover 10 of protection cover 10, and top plate 6 below is provided with processing part 11, and protection cover 10 is provided with cleaning part 12 in, and protection cover 10 above is provided with collection part 13.
[0024] Clamping assembly 4 includes two electric telescopic rods fixedly connected to the top of moving table 3, and the output end of the electric telescopic rod is fixedly connected with a clamping plate, the car piston is placed between the two clamping plates on the top of the moving table 3, and the electric telescopic rod works to drive the clamping plate to contact the side wall of the car piston, thereby clamping and fixing the car piston.
[0025] In the initial state, the protection cover 10 is located above the car piston, the hydraulic cylinder 5 works to drive the top plate 6 to move downward, the top plate 6 drives the fixed plate 8, the side plate 9 and the protection cover 10 to move downward synchronously through the spring 7, until the protection cover 10 is attached to the moving table 3, at this time the car piston is located in the protection cover 10, and the processing part 11 mills the car piston, and the waste is retained in the protection cover 10.
[0026] As shown in Figures 3-4 As a preferred embodiment, on the basis of the above-mentioned mode, further, the processing part 11 includes a fixed column 111 fixedly connected to the bottom of the top plate 6, the fixed plate 8 and the protection cover 10 are both in sliding connection with the fixed column 111, the bottom end of the fixed column 111 is provided with a processing head 112, the processing head 112 is located in the protection cover 10, the top plate 6 moves to drive the fixed column 111 and the processing head 112 to move synchronously, when the protection cover 10 is attached to the moving table 3, the hydraulic cylinder 5 continues to work, the top plate 6 continues to move downward, the spring 7 is compressed, the fixed column 111 and the processing head 112 move downward relative to the protection cover 10, the processing head 112 contacts the car piston to mill the car piston, the fixed column 111 is square, and since the protection cover 10 is in sliding connection with the fixed column 111, the protection cover 10 will not rotate.
[0027] As shown in Figures 3-4As shown, in a preferred embodiment, based on the above method, the cleaning unit 12 further includes two motors 121 fixedly connected to the bottom of the fixing plate 8. The output end of the motors 121 is connected to a lead screw 122. The top of the protective cover 10 has two clearance openings 123. The lead screw 122 passes through the corresponding clearance openings 123. The lower half of the outer peripheral surface of the lead screw 122 is threadedly connected to a screw plate 124. An electromagnetic chuck 125 is fixedly connected to the side of the screw plate 124 near the processing head 112. Four vertical rods 126 are fixedly connected to the bottom of the fixing plate 8. The screw plate 124 and the corresponding two vertical rods 126 are slidably connected.
[0028] The side of the screw plate 124 away from the electromagnetic chuck 125 is attached to the inner wall of the protective cover 10. In the initial state, the electromagnetic chuck 125 is located in the lower half of the protective cover 10. During the milling of the automobile piston, the electromagnetic chuck 125 generates magnetism and attracts the waste chips generated during milling. After the automobile piston is finished, the motor 121 drives the lead screw 122 to rotate, thereby driving the screw plate 124 to move upward. The screw plate 124 and the electromagnetic chuck 125 pass through the clearance opening 123 and move to the top of the protective cover 10.
[0029] like Figure 4 As shown, in a preferred embodiment, based on the above method, a baffle 14 is fixedly connected to the top of the screw plate 124. The baffle 14 is located inside the corresponding clearance opening 123, and the outer wall of the baffle 14 is in contact with the inner wall of the corresponding clearance opening 123. The lead screw 122 is threadedly connected to the baffle 14, and the vertical rod 126 is slidably connected to the corresponding baffle 14. In the initial state, the baffle 14 covers the clearance opening 123 to prevent waste from being discharged from the clearance opening 123, thereby further improving the waste collection effect of this device.
[0030] like Figure 3 As shown, in a preferred embodiment, based on the above method, the collecting part 13 further includes two electric push rods 131 fixedly inserted through one side of the side plate 9. When the screw plate 124 moves upward, it passes between the corresponding two electric push rods 131. The output ends of the corresponding two electric push rods 131 are jointly and fixedly connected to a collecting shell 132 with a top opening. The bottom surface of the collecting shell 132 is in contact with the top surface of the protective cover 10. A drawer 133 with a top opening is slidably inserted through the front side of the collecting shell 132.
[0031] When the screw plate 124 and the electromagnetic chuck 125 move upward, they will not contact the collecting shell 132. When the electromagnetic chuck 125 moves above the collecting shell 132, the electric push rod 131 works to drive the collecting shell 132 to move, and the collecting shell 132 moves partially below the electromagnetic chuck 125, and the length of the collecting shell 132 is greater than the length of the electromagnetic chuck 125. At this time, the electromagnetic chuck 125 stops, and the scrap falls into the drawer 133 in the collecting shell 132 under the action of gravity, so that the collection of the scrap is completed. When the scrap in the drawer 133 accumulates too much, the worker can pull out the drawer 133 to clean the scrap.
[0032] Specifically, when the milling machine for milling the bosses and grooves on the automobile piston works, first, the automobile piston is placed on the moving table 3 and fixed through the clamping assembly 4, then the hydraulic cylinder 5 works to drive the top plate 6 to move downward, the protective cover 10 contacts the moving table 3, then the hydraulic cylinder 5 continues to work to drive the machining head 112 to move vertically in the protective cover 10, and the automobile piston is milled by cooperating the machining head 112. At this time, the electromagnetic chuck 125 works, so that the scrap in the protective cover 10 is attracted on the electromagnetic chuck 125.
[0033] After the automobile piston is processed, the motor 121 works to drive the screw plate 124 and the electromagnetic chuck 125 to move upward until the electromagnetic chuck 125 moves above the collecting shell 132, then the electric push rod 131 works to drive the collecting shell 132 to move partially below the electromagnetic chuck 125, the electromagnetic chuck 125 stops, the scrap falls into the collecting shell 132, then the electric push rod 131 works reversely, the collecting shell 132 returns to the original position, the motor 121 reverses, the screw plate 124 and the electromagnetic chuck 125 return to the original position, and the cleaning of the scrap is completed.
[0034] When the scrap in the drawer 133 accumulates too much after multiple cleanings, the worker can pull out the drawer 133 to clean the scrap.
[0035] The above is only a preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A milling machine for machining the bosses and grooves on an automobile piston, comprising a milling machine body (1), a worktable (2) provided on the milling machine body (1), a moving table (3) provided on the worktable (2), and a clamping assembly (4) provided on the top of the moving table (3), characterized in that, The milling machine body (1) top fixedly connected with hydraulic cylinder (5), hydraulic cylinder (5) output end fixedly connected with the top plate (6), the top plate (6) below fixedly connected with a plurality of springs (7), a plurality of the spring (7) bottom end fixedly connected with the fixed plate (8), the fixed plate (8) bottom fixedly connected with two L-shaped side plate (9), two the side plate (9) bottom end fixedly connected with the open bottom protection cover (10), the top plate (6) below is provided with processing part (11), the protection cover (10) is provided with cleaning part (12), the protection cover (10) top is provided with collection part (13).
2. The machine according to claim 1, characterized in that, The processing part (11) includes a fixed column (111) fixedly connected to the bottom of the top plate (6), the fixed plate (8) and the protection cover (10) are both in sliding connection with the fixed column (111), and the fixed column (111) is provided with a machining head (112) at the bottom end.
3. The machine as claimed in claim 2, wherein, The cleaning part (12) includes two motors (121) fixedly connected to the bottom of the fixed plate (8), the output end of the motor (121) is drivingly connected with a lead screw (122), the top of the protection cover (10) is provided with two avoiding openings (123), the lead screw (122) passes through the corresponding avoiding opening (123), the outer circumferential surface of the lead screw (122) is threadedly connected with a screw plate (124) at the lower half, the side of the screw plate (124) close to the machining head (112) is fixedly connected with an electromagnetic chuck (125), the bottom of the fixed plate (8) is fixedly connected with four vertical rods (126), and the screw plate (124) is in sliding connection with the corresponding two vertical rods (126).
4. The machine as claimed in claim 3, wherein, The screw plate (124) is fixedly connected with a baffle (14) at the top, the baffle (14) is located in the corresponding avoiding opening (123), and the outer wall of the baffle (14) is fitted with the inner wall of the corresponding avoiding opening (123), the lead screw (122) is in threaded connection with the baffle (14), and the vertical rod (126) is in sliding connection with the corresponding baffle (14).
5. The machine as claimed in claim 4, wherein, The collection part (13) includes two electric push rods (131) fixedly penetrating one side of the side plate (9), and a collection shell (132) with an open top is fixedly connected to the output ends of the corresponding two electric push rods (131), the bottom surface of the collection shell (132) is fitted with the top surface of the protection cover (10), and a drawer (133) with an open top is slidingly penetrating the front side of the collection shell (132).
Citation Information
Patent Citations
Piston drilling and milling machine
CN220547889U