Full-automatic magnet assembling machine
Through the automated design that combines motors, lead screws, and sensors, the shortcomings of fully automatic magnet assembly machines in terms of precision and efficiency have been solved, enabling efficient and reliable product testing, reducing labor intensity, and improving production efficiency.
Patent Information
- Application Number
- CN202423132269.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing fully automatic magnet assembly machines have shortcomings in terms of speed, accuracy, and efficiency. Especially in mass production, manual testing results in high labor intensity, low accuracy, high defect rate, and poor consistency.
The design employs a combination of motor, lead screw, magnet mechanism plate and fixture, and utilizes sensors for positioning and robotic arm for automated operation to ensure that the product does not deviate from the predetermined position during testing, and the robotic arm completes the gripping and pressing of the product.
It improved testing accuracy and data consistency, reduced the chance of misoperation, reduced the labor intensity of operators, and improved production efficiency.
Smart Images
Figure CN223519044U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to a kind of full-automatic magnet assembling machine equipment technical field, more specifically, it is especially related to a kind of full-automatic magnet assembling machine. BACKGROUND
[0002] Magnet can produce magnetic field, with the characteristics of attracting ferromagnetic material such as iron, nickel, cobalt etc., its atomic internal structure is special, itself has magnetic moment, in the magnet processing process, magnet is assembled by assembling machine.
[0003] Based on the above, the present inventor found that there are the following problems: at present, many manufacturers for full-automatic magnet assembling machine, such as speed, number of times test in use process, mainly adopt manual test mode, labor intensity of staff is big, test precision is low, speed is slow, and manual operation consistency is poor, product defective rate, efficiency is low, especially in mass production stage, the above shortcomings are more obvious.
[0004] Therefore, in view of the above, the existing structure and defects are improved, and a kind of full-automatic magnet assembling machine is provided, to achieve the purpose of having more practical value. INVENTION CONTENTS
[0005] In order to solve the defects of the prior art, the utility model provides a kind of full-automatic magnet assembling machine, product fixture is made reasonably, motor and screw rod are used, simple structure, easy to make, strong practicality, can improve work efficiency, ensure test precision consistency, and reduce the probability of misoperation.
[0006] The purpose and effect of the full-automatic magnet assembling machine are achieved by the following specific technical means:
[0007] A kind of full-automatic magnet assembling machine, including support cabinet, the top of the support cabinet is installed with table plate, the top of the table plate is installed with feeding bottom plate, one side of the table plate is installed with mechanical hand, the top of the feeding bottom plate is installed with feeding mechanism on one side, the top of the feeding bottom plate is installed with pressing material support, the feeding mechanism is below pressing material support, the feeding mechanism includes sliding table installed on the top of feeding bottom plate, a plurality of motors are installed between the sliding table, the output end of the motor is connected with screw rod, the sliding block is sleeved on the screw rod, the top of the sliding block is installed with magnet mechanism plate, the top of the magnet mechanism plate is installed with linear guide rail, a plurality of fixtures are installed on the top of the linear guide rail.
[0008] Further, the motor is installed on the feeding bottom plate through flange.
[0009] Further, the one side of the sliding table is installed with sensor.
[0010] Further, an exhaust fan is installed on one side of the support cabinet.
[0011] Further, a gas source processor is installed on one side of the support cabinet.
[0012] Further, a power conversion switch is installed on one side of the support cabinet.
[0013] Further, a foot is installed on the bottom of the support cabinet, universal wheels are installed between the feet, and one end of the universal wheels is connected with the support cabinet.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] Through cooperation of the motor, the screw rod, the magnet mechanism plate, the mechanical hand and the jig, the product to be tested is placed on the jig, the motor is started, the motor drives the screw rod to rotate, the sliding block can drive the magnet mechanism plate to move, thereby driving the product on the jig to move, since the sensor is placed on one side of the sliding table, when the sensor detects that the product reaches the specified position, the pressing support can position the product, so that they do not deviate from the predetermined position in the testing process, when the product completes the test, the product is pushed to the working range of the mechanical hand, then the mechanical hand grabs the product and places it in the carrier bottom plate, and the product is pushed tightly by the magnet mechanism, thereby completing the product detection, through the above design, it is favorable to improve the testing precision, ensures the consistency and reliability of the test data, reduces the labor intensity of the operator, and further improves the production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is a plane schematic view of the full-automatic magnet assembling machine.
[0017] Figure 2 is a plane schematic view of the full-automatic magnet assembling machine.
[0018] Figure 3 is a plane schematic view of the full-automatic magnet assembling machine.
[0019] Figure 4 is a plane schematic view of the full-automatic magnet assembling machine.
[0020] In the figure, the correspondence between the component names and the drawing numbers is as follows:
[0021] 1, support cabinet; 2, table plate; 3, feeding bottom plate; 4, mechanical hand; 5, pressing support; 6, sliding table; 7, motor; 8, screw rod; 9, magnet mechanism plate; 10, linear guide rail; 11, jig; 12, sensor; 13, exhaust fan; 14, gas source processor; 15, power conversion switch; 16, foot; 17, universal wheel. DETAILED DESCRIPTION
[0022] The embodiments of the present application will be further described below in conjunction with the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.
[0023] In the description of the present application, unless otherwise specified and limited, the meaning of "a plurality of" is two or more; the directions or position relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like are based on the directions or position relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as limiting the devices or elements indicated to have a specific direction, to be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0025] Embodiment:
[0026] As shown in the accompanying drawings Figure 1 to the accompanying drawings Figure 4 as shown:
[0027] The utility model provides a full -automatic magnet assembling machine, including support cabinet 1, the top of support cabinet 1 is installed with table board 2, the top of table board 2 is installed with feed bottom plate 3, one side of table board 2 is installed with mechanical arm 4, the top one side of feed bottom plate 3 is installed with feeding mechanism, the top of feed bottom plate 3 is installed with pressure material support 5, the feeding mechanism is located below pressure material support 5, the feeding mechanism includes the slide table 6 of installation in the top of feed bottom plate 3, a plurality of motor 7 are installed between the slide table 6, the output of motor 7 is connected with screw rod 8, the sliding block is sleeved on screw rod 8, the top of sliding block is installed with magnet mechanism board 9, the top of magnet mechanism board 9 is installed with linear guide 10, a plurality of fixtures 11 are installed on the top of linear guide 10, through the cooperation of motor 7, screw rod 8, magnet mechanism board 9, mechanical arm 4 and fixture 11, the product needing testing is placed on fixture 11, starts motor 7, and motor 7 drives screw rod 8 to rotate, and sliding block can drive magnet mechanism board 9 to move, thereby drive the product on fixture 11 to move, since sensor 12 is placed on one side of slide table 6, when sensor 12 detects that the product reaches the specified position, pressure material support 5 can position the product, ensure that they do not deviate from the predetermined position during the testing process, when the product completes testing, the product is pushed to the working range of mechanical arm 4, then mechanical arm 4 grabs the product and places it in the carrier bottom plate, and is pushed tightly by the magnet mechanism, thereby completing product detection, through the above design, it is favorable to improve the testing accuracy, ensure the consistency and reliability of test data, reduce the labor intensity of operating personnel, and further improve the production efficiency.
[0028] Wherein, the motor 7 is installed on the feed bottom plate 3 through the flange.
[0029] Wherein, one side of the slide table 6 is installed with a sensor 12.
[0030] Wherein, one side of the support cabinet 1 is installed with an exhaust fan 13, which can help dissipate heat, maintain the temperature stability of the equipment operation, and avoid equipment failure or performance decline due to overheating.
[0031] Wherein, one side of the support cabinet 1 is installed with an air source processor 14, which can provide clean, stable and lubricated air source in the full-automatic magnet assembling machine, avoid the influence of impurities, moisture, oil mist and other impurities on the pneumatic system, prolong the service life of the equipment, and ensure the stability of the pneumatic system.
[0032] Wherein, one side of the support cabinet 1 is installed with a power conversion switch 15.
[0033] The bottom of the support cabinet 1 is provided with ground feet 16, universal wheels 17 are arranged between the ground feet 16, one end of the universal wheels 17 is connected with the support cabinet 1, the support cabinet 1 is conveniently moved through the use of the universal wheels 17, and the flexibility of the support cabinet 1 is greatly improved.
[0034] The specific use mode and role of the embodiment are as follows:
[0035] In the use process of the utility model, first of all, the completeness of the device is confirmed, first of all, the product to be tested is placed on the fixture 11, the motor 7 is started, the motor 7 drives the screw rod 8 to rotate, the sliding block can drive the magnet mechanism plate 9 to move, thereby driving the product on the fixture 11 to move, since the sensor 12 is placed on one side of the sliding table 6, when the sensor 12 detects that the product reaches the specified position, the pressing support 5 can position the product, ensuring that they do not deviate from the predetermined position during the testing process, when the product completes the test, the product is pushed to the working range of the mechanical hand 4, then the mechanical hand 4 grabs the product and places it in the carrier bottom plate, is pushed by the pushing magnet mechanism and is tightly pushed, thereby completing the product detection, simultaneously, in the equipment working process, the exhaust fan 13 can help to radiate heat, maintains the temperature stability of equipment operation, avoids equipment failure or performance decline due to overheating, through the above design, it is favorable to improve the testing precision, ensures the consistency and reliability of test data, reduces the labor intensity of operating personnel, further improves the production efficiency.
[0036] The embodiments of the utility model are given for the purpose of example and description, and are not exhaustive or limit the utility model to the disclosed forms. Many modifications and changes are obvious to those skilled in the art. The embodiments are selected and described in order to better illustrate the principles and practical application of the utility model, and enable those skilled in the art to understand the utility model so as to design various embodiments with various modifications suitable for specific purposes.
Claims
1. A fully automatic magnet assembly machine comprising a support cabinet (1), characterized in that: The top of the support cabinet (1) is provided with a table plate (2), the top of the table plate (2) is provided with a feeding bottom plate (3), one side of the table plate (2) is provided with a mechanical hand (4), one side of the top of the feeding bottom plate (3) is provided with a feeding mechanism, the top of the feeding bottom plate (3) is provided with a pressing support (5), the feeding mechanism is located below the pressing support (5), the feeding mechanism comprises a sliding table (6) installed on the top of the feeding bottom plate (3), a plurality of motors (7) are installed between the sliding table (6), the output end of the motor (7) is connected with a lead screw (8), the lead screw (8) is sleeved with a sliding block, the top of the sliding block is provided with a magnet mechanism plate (9), the top of the magnet mechanism plate (9) is provided with a linear guide rail (10), a plurality of jigs (11) are installed on the top of the linear guide rail (10).
2. The full-automatic magnet assembling machine according to claim 1, characterized in that: The motor (7) is installed on the feeding bottom plate (3) through a flange.
3. The fully automatic magnet assembling machine according to claim 1, wherein: One side of the sliding table (6) is provided with a sensor (12).
4. The full-automatic magnet assembling machine according to claim 1, characterized in that: One side of the support cabinet (1) is provided with an exhaust fan (13).
5. The fully automatic magnet assembling machine according to claim 1, wherein: One side of the support cabinet (1) is provided with an air source processor (14).
6. The fully automatic magnet assembling machine according to claim 1, wherein: One side of the support cabinet (1) is provided with a power conversion switch (15).
7. The fully automatic magnet assembling machine according to claim 1, wherein: The bottom of the support cabinet (1) is provided with a foot (16), a universal wheel (17) is installed between the foot (16), and one end of the universal wheel (17) is connected with the support cabinet (1). The bottom of the support cabinet (1) is provided with a foot (16), a universal wheel (17) is installed between the foot (16), and one end of the universal wheel (17) is connected with the support cabinet (1).