Boiler thermocouple dismounting tool
By designing a boiler thermocouple removal tool, a hydraulically driven clamp assembly is used to safely remove the thermocouple, solving the problems of water-cooled wall damage and environmental accidents in traditional methods, and achieving a safe and efficient removal effect.
Patent Information
- Application Number
- CN202423086615.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-13
AI Technical Summary
In existing technologies, boiler thermocouples are difficult to remove safely and effectively after coking, which can easily lead to damage to water-cooled walls and environmental accidents. In addition, traditional knocking methods are inefficient and dangerous.
A boiler thermocouple removal tool was designed, including a clamp assembly, a cylinder assembly, and an oil pump. The clamp assembly is hydraulically driven to clamp and pull out the thermocouple, avoiding direct impact on the water-cooled wall. The reaction force is transferred by the support frame, and the thermocouple can be easily removed by a single person.
It enabled the safe and effective removal of thermocouples, protecting the water-cooled walls and equipment, reducing workload and risks, and preventing damage to the water-cooled walls and environmental accidents.
Smart Images

Figure CN223519593U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a dismounting tool technical field, concretely relates to a boiler thermocouple dismounting tool. BACKGROUND
[0002] The boiler thermocouple is an important sensor for measuring the temperature in the boiler, which can convert the temperature inside the boiler into an electrical signal, so as to realize the accurate control of temperature. In the operation process of the boiler, the role of the thermocouple is crucial, because it can help the operator to understand the temperature condition inside the boiler in time, so as to take corresponding measures to ensure the safe and stable operation of the boiler. In the long-term operation process of the thermocouple, especially in the harsh working conditions of high temperature, high sulfur and high ash content, the probe part of the thermocouple is prone to form coking, which seriously affects the accuracy and stability of temperature measurement.
[0003] At present, the traditional way to remove the coking thermocouple is basically to knock it off with external force. When the thermocouple cannot be taken out, it will be knocked into the furnace, and it may also be impossible to knock, resulting in the inavailability of the thermocouple measuring point position, which affects the walking of the grate, the control of the material layer and the slag removal system. If it is an environmental protection monitoring thermocouple, it may also cause environmental protection accidents. The force during knocking is completely applied to the fins and tube rows of the water wall, which can cause serious harm to the water wall. UTILITY MODEL CONTENT
[0004] In view of the deficiencies in the prior art, the utility model aims to provide a boiler thermocouple dismounting tool.
[0005] The utility model discloses a boiler thermocouple dismounting tool, including clamp assembly, oil cylinder subassembly, oil pump, oil pump is connected with oil cylinder subassembly through high pressure oil pipe, be equipped with support frame on oil cylinder subassembly, be equipped with flange on support frame, clamp assembly sets up in the output of oil cylinder subassembly, and clamp assembly includes mounting sleeve, be equipped with a plurality of inserts in mounting sleeve, be equipped with chute on the inclination of insert, the first spring of being equipped with with the inner wall of mounting sleeve abutment is connected with the clamping piece in the chute.
[0006] Preferably, the oil cylinder subassembly includes an outer cylinder, an inner cylinder is fixedly arranged in the outer cylinder, and a hollow piston rod is movably arranged between the outer cylinder and the inner cylinder. An oil cavity is formed between the hollow piston rod and the outer cylinder, and one end of the oil cavity is provided with a cylinder cover.
[0007] Preferably, a quick connector connected with the high pressure oil pipe is arranged on the outer cylinder, and the quick connector is in communication with the oil cavity.
[0008] Preferably, a second spring is arranged on the bottom of the inner cylinder and located at the bottom of the hollow piston rod.
[0009] Preferably, a reverse tooth is arranged on the position of the clamping piece in contact with the thermocouple.
[0010] Preferably, the flange is provided with a positioning hole, and a positioning pin is arranged in the positioning hole.
[0011] The utility model discloses a beneficial effect is: the utility model discloses a oil pump drive oil cylinder subassembly, drives clamp subassembly and removes thermocouple, the acting force of removal is transferred to thermocouple installation sleeve through support frame, effectively avoid the stress damage of water cooling wall, and one person can operate, need not external force knock, and the thermocouple is taken out easily, and working intensity is greatly reduced, and personnel and equipment safety are protected. BRIEF DESCRIPTION OF DRAWINGS
[0012] The utility model makes further explanation to the utility model with the drawings, but the embodiment in the drawing does not constitute any limit to the utility model, and other drawings can be obtained according to the following drawings without the premise of creative labor for the ordinary skill in the art.
[0013] Figure 1 It is a structure schematic view of the utility model of a boiler thermocouple dismounting tool.
[0014] Figure 2 It is another structure schematic view of the utility model of a boiler thermocouple dismounting tool.
[0015] Figure 3 It is Figure 2 It is a local schematic view of A place.
[0016] The reference signs shown in the drawing are as follows: 1, oil cylinder subassembly;101, outer cylinder;102, inner cylinder;103, hollow piston rod;104, oil cavity;105, cylinder cover;106, quick connector;107, second spring;2, oil pump;201, high-pressure oil pipe;3, support frame;4, flange;401, positioning hole;402, positioning pin;5, clamp subassembly;501, mounting sleeve;502, insert block;503, sliding slot;504, clamping piece;505, first spring;506, reverse tooth. DETAILED DESCRIPTION
[0017] It should be noted that if the embodiment of the utility model has directionality indication (such as up, down, left, right, front, back, etc.), then the directionality indication is only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (as shown in the drawing), if the specific posture changes, then the directionality indication also changes accordingly.
[0018] In addition, if the description of "first", "second" and the like is involved in the embodiments of the present application, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the premise that the technical solutions can be realized by ordinary skilled in the art, and when the combination of technical solutions appears contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.
[0019] The technical solutions of the present application will be described clearly and completely in combination with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary skilled in the art without creative labor belong to the protection scope of the present application.
[0020] Referring to Figures 1 to 3 As shown in the drawings, the structure of the present application is: a boiler thermocouple dismounting tool, comprising clamp assembly 5, oil cylinder assembly 1, oil pump 2, oil pump 2 is connected with oil cylinder assembly 1 through high pressure oil pipe 201, oil pump 2 is manual hydraulic oil pump 2, oil pump 2 injects hydraulic oil into oil cylinder assembly 1 through high pressure oil pipe 201, drives oil cylinder assembly 1 to move, oil pump 2 and oil cylinder assembly 1 are separated, so oil cylinder assembly 1 can be used regardless of straight lying type inversion when using, oil cylinder assembly 1 is provided with support frame 3, which bears the reaction force when dismounting thermocouple, flange 4 is arranged on support frame 3, flange 4 corresponds to thermocouple mounting sleeve 501 pipe, clamp assembly 5 is arranged at the output end of oil cylinder assembly 1, clamp assembly 5 is threadedly connected with the output end of oil cylinder assembly 1, so that different specifications of clamp assembly 5 can be used according to different sizes of thermocouple, clamp assembly 5 comprises mounting sleeve 501, the exposed part of thermocouple is inserted into the middle of mounting sleeve 501, a plurality of inserts 502 are arranged in mounting sleeve 501, inclined chute 503 is arranged on insert 502, clamping piece 504 is movably connected in chute 503, clamping piece 504 moves backward after being pushed when thermocouple is inserted, first spring 505 is arranged at the bottom of clamping piece 504 and abuts against the inner wall of mounting sleeve 501, clamping piece 504 is compressed under stress, then clamping piece 504 moves along chute 503, the distance between clamping pieces 504 becomes larger, thermocouple smoothly enters the center position of clamping piece 504, clamping piece 504 is as close as possible to thermocouple under the elastic force of first spring 505, then hydraulic assembly drives clamp body to move backward, clamping piece 504 clamps and pulls thermocouple to move in the same direction under the action of friction force, and thermocouple is pulled out.
[0021] In the embodiment, the oil cylinder assembly 1 comprises an outer cylinder 101, an inner cylinder 102 fixedly arranged in the outer cylinder 101, a hollow piston rod 103 movably arranged between the outer cylinder 101 and the inner cylinder 102, and a clamp body mounted on the hollow piston rod 103. Since the hollow piston rod 103 is hollow in the middle, when the thermocouple is disassembled, the thermocouple can pass through the hollow piston rod 103, so that the thermocouple does not interfere with the hollow piston rod 103. One end of the outer cylinder 101 is provided with a cylinder cover 105. An oil cavity 104 is formed between the outer cylinder 101 and the hollow piston rod 103. One end of the oil cavity 104 is sealed by the cylinder cover 105. The outer cylinder 101 is provided with a quick connector 106 connected with a high-pressure oil pipe 201. The quick connector 106 is in communication with the oil cavity 104. The oil pump 2 sends hydraulic oil into the oil cavity 104 through the high-pressure oil pipe 201, so as to drive the hollow piston rod 103 to move.
[0022] Further, the inner cylinder 102 is provided with a second spring 107 at the bottom of the hollow piston rod 103. When the stroke of the oil cylinder assembly 1 is full, the relief valve on the oil pump 2 is opened. The second spring 107 pushes the hollow piston rod 103 to move forward, so that the hydraulic oil in the oil cavity 104 flows back into the oil pump 2.
[0023] In the embodiment, the clamping pieces 504 are provided with reverse teeth 506 at the positions in contact with the thermocouple. Specifically, the reverse teeth 506 are used to increase the friction between the clamping pieces 504 and the thermocouple, so as to avoid slipping of the clamping pieces 504 when disassembled.
[0024] As shown in Figure 2 , the flange 4 is provided with a positioning hole 401. A positioning pin 402 is arranged in the positioning hole 401. Any hole position on the thermocouple mounting sleeve 501 pipe is aligned, and then the positioning pin 402 is inserted, so that the clamp body and the thermocouple are coaxial, thereby facilitating disassembly of the thermocouple.
[0025] Specifically, as shown in Figure 1 , the exposed part of the thermocouple is inserted into the mounting sleeve 501. The flange 4 abuts against the thermocouple mounting sleeve 501 pipe. The thermocouple is inserted to push the clamping pieces 504 to move backward. The clamping pieces 504 are compressed by the first spring 505. Then, the clamping pieces 504 move along the sliding grooves 503. The distance between the clamping pieces 504 is increased. The thermocouple smoothly enters the center position of the clamping pieces 504. Under the elastic force of the first spring 505, the clamping pieces 504 are as close to the thermocouple as possible. Then, the oil cylinder assembly 1 drives the clamp body to move backward. Through cooperation of the clamping pieces 504 and the sliding grooves 503 obliquely arranged on the insert block 502, under the action of friction, the clamping pieces 504 clamp and pull the thermocouple to move in the same direction, so as to pull out the thermocouple.
[0026] The utility model is further described above with the help of specific embodiments, but it should be understood that the specific description here should not be understood as limiting the essence and scope of the utility model, and various modifications made by the ordinary skilled in the art after reading the above embodiments belong to the scope protected by the utility model.
Claims
1. A boiler thermocouple removal tool characterized by: Including clamp assembly (5), oil cylinder assembly (1), oil pump (2), the oil pump (2) is connected with oil cylinder assembly (1) by high pressure oil pipe (201), the oil cylinder assembly (1) is equipped with support frame (3), the support frame (3) is equipped with flange (4), the clamp assembly (5) is set in the output end of oil cylinder assembly (1), the clamp assembly (5) includes installation sleeve (501), the installation sleeve (501) is equipped with multiple inserts (502), the insert (502) is provided with inclined chute (503), the chute (503) is movably connected with clamping piece (504), the clamping piece (504) bottom is equipped with the first spring (505) of with installation sleeve (501) inner wall abutment.
2. A boiler thermocouple removal tool according to claim 1, wherein: The oil cylinder assembly (1) includes an outer cylinder (101), an inner cylinder (102) is fixedly arranged in the outer cylinder (101), a hollow piston rod (103) is movably arranged between the outer cylinder (101) and the inner cylinder (102), an oil cavity (104) is formed between the hollow piston rod (103) and the outer cylinder (101), and a cylinder cover (105) is arranged at one end of the oil cavity (104).
3. A boiler thermocouple removal tool according to claim 2, wherein: The outer cylinder (101) is provided with a quick connector (106) connected with the high-pressure oil pipe (201), and the quick connector (106) is in communication with the oil cavity (104).
4. A boiler thermocouple removal tool as defined in claim 2, wherein: The inner cylinder (102) is provided with a second spring (107) at the bottom of the hollow piston rod (103).
5. A boiler thermocouple removal tool as defined in claim 1, wherein: The position of the clamping piece (504) in contact with the thermocouple is provided with a reverse tooth (506).
6. A boiler thermocouple removal tool as defined in claim 1, wherein: The flange (4) is provided with a positioning hole (401), and the positioning hole (401) is provided with a positioning pin (402).