Puncture device for bubbles of natural tear-resistant rubber compound calendering rubber sheet
By introducing a conveying, puncturing, and leveling mechanism into the bubble-bursting device for natural tear-resistant compound calendered sheets, the problem of sheet shrinkage was solved, and effective bubble puncturing and strength improvement were achieved.
Patent Information
- Application Number
- CN202423087070.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-13
AI Technical Summary
The existing bubble-bursting devices for natural tear-resistant compound calendered sheets lack a flattening and pressing mechanism, which causes the sheet to shrink and affects the bubble-bursting effect.
A device comprising a conveying mechanism, a puncturing mechanism, and a flattening mechanism was designed. The device uses a servo screw, a second electric telescopic rod, and a transmission plate to flatten the film, and uses a hydraulic cylinder to drive the puncturing plate to puncture air bubbles. The operation is optimized by combining temperature detection and a ventilation system.
It effectively flattens the film, improves the effect of puncturing air bubbles, and enhances the structural strength of the compounded film.
Smart Images
Figure CN223519962U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to film bubble puncture technical field especially, relate to a kind of natural tear resistance mixing rubber calendering film bubble's puncture device. BACKGROUND
[0002] Natural tear resistance mixing rubber as a kind of modern commonly used natural industrial raw material, because of its higher strength and toughness is often used in modern medical treatment, construction and commodity manufacturing etc., after natural tear resistance mixing rubber calendering, its inside often contains a large number of small bubbles, at this time, it needs to remove the calendered film bubble, to improve the structural strength of subsequent calendered film, and the existing natural tear resistance mixing rubber calendering film bubble puncture device, because it lacks flattening pressing mechanism in the use process of natural tear resistance mixing rubber calendering film bubble puncture device, it cannot flatten the film, which leads to film shrinkage, and further affects the puncture effect of film bubble. INVENTION CONTENTS
[0003] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0004] A kind of natural tear resistance mixing rubber calendering film bubble's puncture device, including conveying mechanism and conveying belt, the top of the conveying belt is fixedly connected with puncture mechanism, and puncture mechanism is provided with three, the inner side of the puncture mechanism is fixedly connected with flattening mechanism, and flattening mechanism is provided with six, characterized by, the conveying mechanism includes conveying belt, the front of the conveying belt is fixedly connected with conveying motor, and the output end of conveying motor extends to the inside of conveying belt, the bottom of the conveying belt is fixedly connected with support frame;
[0005] The puncture mechanism includes shielding shell, the top of the shielding shell is connected with hydraulic cylinder, the tail end of the hydraulic cylinder is fixedly connected with puncture plate.
[0006] Preferably, the top of the shielding shell is connected with first electric telescopic rod, first electric telescopic rod is located on the outside of hydraulic cylinder, and first electric telescopic rod is provided with two, the tail end of the first electric telescopic rod is fixedly connected with shielding plate.
[0007] Preferably, one side of the shielding shell is fixedly connected with temperature detector, the inner side of the shielding shell is fixedly connected with electric heating tube, and electric heating tube is provided with two.
[0008] Preferably, the top of the shielding shell is connected with air exchange shell, air exchange shell is located on the outside of hydraulic cylinder, and air exchange shell is provided with two, the inner side of the air exchange shell is fixedly connected with air exchange fan.
[0009] Preferably, the flattening mechanism comprises a servo lead screw fixedly connected to the inner side of the shielding shell, and the output end of the servo lead screw is fixedly connected with a second electric telescopic rod.
[0010] Preferably, the tail end of the second electric telescopic rod is fixedly connected with a transmission plate.
[0011] Compared with the prior art, the natural tear-resistant rubber mixing rubber sheet bubble puncturing device has the following advantages:
[0012] The servo lead screw, the second electric telescopic rod and the transmission plate are added, when it is necessary to flatten the rubber mixing sheet, the external control component can deliver electric energy to the inside of the second electric telescopic rod, at this time, the second electric telescopic rod is extended to drive the transmission plate to move downward, at this time, the transmission plate moves under the driving of the servo lead screw to generate tension on the rubber mixing sheet, the flattening of the rubber mixing sheet is completed, and the subsequent bubble puncturing effect is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 A structure schematic view of a natural tear-resistant rubber mixing rubber sheet bubble puncturing device is provided in the utility model.
[0014] Figure 2 A structure schematic view of a shielding shell side sectional view connecting part is provided in the utility model.
[0015] Figure 3 A structure schematic view of a shielding shell front sectional view connecting part is provided in the utility model.
[0016] Figure 4 A structure schematic view of a flattening mechanism connecting part is provided in the utility model.
[0017] Figure 5 A structure schematic view of a gas exchange shell sectional view connecting part is provided in the utility model.
[0018] In the drawing: 1, conveying mechanism; 101, conveying belt; 102, conveying motor; 103, support frame; 2, puncturing mechanism; 201, shielding shell; 202, hydraulic cylinder; 203, puncturing plate; 204, first electric telescopic rod; 205, shielding plate; 206, temperature detector; 207, electric heating pipe; 208, gas exchange shell; 209, gas exchange fan; 3, flattening mechanism; 301, servo lead screw; 302, second electric telescopic rod; 303, transmission plate. DETAILED DESCRIPTION
[0019] The technical solutions in the utility model will be further described below with reference to the drawings and embodiments.
[0020] Reference Figure 1 , Figure 2 , Figure 3 andFigure 5The utility model provides a kind of natural tear resistance mixing rubber calendering sheet bubble puncture device, including conveying mechanism 1 and conveying belt 101, the top of conveying belt 101 is fixedly connected with puncture mechanism 2, and puncture mechanism 2 is provided with three, the inboard of puncture mechanism 2 is fixedly connected with flatten mechanism 3, and flatten mechanism 3 is provided with six, conveying mechanism 1 includes conveying belt 101, conveying mechanism 1 includes conveying belt 101, conveying motor 102 and support frame 103, drive sheet to move, the outer surface of conveying belt 101 is fixedly connected with conveying motor 102, support frame 103 and shielding shell 201 and provides fixed point, when rotating force is delivered to the inside of conveying belt 101 via conveying motor 102, conveying belt 101 drive sheet placed on its top moves, the front of conveying belt 101 is fixedly connected with conveying motor 102, and the output of conveying motor 102 extends to the inside of conveying belt 101, conveying motor 102 is fixedly connected to the front of conveying belt 101, when needing to convey sheet, can be via external control component, electric energy is delivered to the inside of conveying motor 102, at this time, conveying motor 102 delivers rotating force to the inside of conveying belt 101 via electromagnetic effect, drives driving roller inside conveying belt 101 to rotate, drive belt body to move, the bottom of conveying belt 101 is fixedly connected with support frame 103, support frame 103 is fixedly connected to the bottom of conveying belt 101, and support force is conducted to its inside via ground, to provide support for the whole device.The piercing mechanism 2 comprises a shielding shell 201, the piercing mechanism 2 comprises the shielding shell 201, a hydraulic cylinder 202, a piercing plate 203, a first electric telescopic rod 204, a shielding plate 205, a temperature detector 206, an electric heating tube 207, an air exchange shell 208 and an air exchange fan 209 to pierce the bubbles in the rubber sheet, improve the strength of the subsequent mixed rubber, the top of the shielding shell 201 is connected through the hydraulic cylinder 202, the hydraulic cylinder 202 is connected through to the top of the shielding shell 201, and the tail end of the hydraulic cylinder 202 is fixedly connected to the piercing plate 203 to provide a fixed point for the piercing plate 203, when the bubbles need to be pierced, the hydraulic oil can be delivered to the inside of the hydraulic cylinder 202 through the external control component, at this time the hydraulic cylinder 202 extends, driving the piercing plate 203 to move downward, the tail end of the hydraulic cylinder 202 is fixedly connected to the piercing plate 203, the piercing plate 203 moves downward under the drive of the hydraulic cylinder 202, the bubbles in the rubber sheet are pierced or extruded by the sharp on the bottom of the piercing plate 203, thereby improving the structural strength of the mixed rubber, the top of the shielding shell 201 is connected through the first electric telescopic rod 204, the first electric telescopic rod 204 is located outside the hydraulic cylinder 202, and the first electric telescopic rod 204 is provided with two, when the rubber sheet needs to be moved to the inside of the shielding shell 201, electric energy can be delivered to the inside of the first electric telescopic rod 204 through the external control component, at this time the first electric telescopic rod 204 contracts, driving the shielding plate 205 to move upward, the tail end of the first electric telescopic rod 204 is fixedly connected to the shielding plate 205, when electric energy is delivered to the inside of the shielding plate 205 through the first electric telescopic rod 204, the shielding plate 205 moves upward, ensuring the storage effect of the mixed rubber sheet after entering the inside of the shielding shell 201, the temperature detector 206 is fixedly connected to one side of the shielding shell 201, the temperature detector 206 is fixedly connected to one side of the shielding shell 201, and detects the temperature inside the shielding shell 201, when the temperature inside the shielding shell 201 is too low, the temperature detector 206 delivers electric energy to the inside of the electric heating tube 207, the inside of the shielding shell 201 is fixedly connected with the electric heating tube 207, and the electric heating tube 207 is provided with two, when electric energy is delivered to the inside of the electric heating tube 207 through the temperature detector 206, the resistance wire in the electric heating tube 207 continuously delivers heat to the inside of the shielding shell 201, preventing the rubber sheet from cracking due to overcooling, the top of the shielding shell 201 is connected through the air exchange shell 208, the air exchange shell 208 is located outside the hydraulic cylinder 202, and the air exchange shell 208 is provided with two, the air exchange shell 208 is connected through to the top of the shielding shell 201, providing space for air exchange between the air and the inside of the shielding shell 201, the inside of the air exchange shell 208 is fixedly connected with the air exchange fan 209, when it is necessary to improve the air flow rate inside the shielding shell 201, electric energy can be delivered to the inside of the air exchange fan 209 through the external control component, at this time the air exchange fan 209 continuously delivers air to the inside of the shielding shell 201, improving the air flow rate inside the shielding shell 201.
[0021] Referring toFigure 1 、 Figure 2 、 Figure 3 and Figure 4 , the flattening mechanism 3 comprises a servo lead screw 301, the flattening mechanism 3 comprises a servo lead screw 301, a second electric telescopic rod 302 and a transmission plate 303, the film is flattened, the subsequent bubble piercing effect is improved, the servo lead screw 301 is fixedly connected to the inner side of the shielding shell 201, the servo lead screw 301 is fixedly connected to the inner side of the shielding shell 201, when the film needs to be flattened, the external control component can be used to deliver electric energy to the inside of the servo lead screw 301, at this time, the servo lead screw 301 drives the indirectly connected transmission plate 303 at the output end to move, the output end of the servo lead screw 301 is fixedly connected with the second electric telescopic rod 302, when the film needs to be flattened, the external control component can be used to deliver electric energy to the inside of the second electric telescopic rod 302, at this time, the second electric telescopic rod 302 extends, drives the transmission plate 303 fixedly connected at the tail end to move downward to generate pressure on the film, the tail end of the second electric telescopic rod 302 is fixedly connected with the transmission plate 303, and the transmission plate 303 moves downward under the drive of the second electric telescopic rod 302 to generate pressure on the film, and at the same time, moves under the drive of the servo lead screw 301 to generate tension on the film, and the film is flattened.
[0022] The utility model discloses can pass through the following operation mode to set forth its function principle: first the mixing rubber sheet is removed to the top of conveyer belt 101, after the external control component is used to deliver electric energy to the inside of transmission motor 102, at this time, transmission motor 102 is used to deliver the rotating force to the inside of conveyer belt 101 through electromagnetic effect, at this time, conveyer belt 101 drives the mixing rubber sheet to move, after the external control component is used to deliver electric energy to the inside of first electric telescopic rod 204, at this time, first electric telescopic rod 204 contracts, drives the shielding plate 205 to move upward, when the mixing rubber sheet moves to the inside of shielding shell 201, the external control component is used to deliver electric energy to the inside of second electric telescopic rod 302, at this time, second electric telescopic rod 302 extends, drives the transmission plate 303 fixedly connected at the tail end to move downward, and at the same time, the servo lead screw 301 drives the transmission plate 303 to move laterally and flatten the mixing rubber sheet, after the mixing rubber sheet is flattened, the external control component is used to deliver hydraulic oil to the inside of hydraulic cylinder 202, at this time, hydraulic cylinder 202 extends, drives the piercing plate 203 to move downward, the piercing plate 203 moves downward under the drive of hydraulic cylinder 202, generates pressure on the film through the sharp at the bottom, drives the bubble in the film to be pierced or extruded, and further improves the structural strength of the mixing rubber.
[0023] Finally, it is explained that the above embodiments are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced by equivalents without departing from the purpose and scope of the present application. The technical solutions of the present application should be covered in the scope of the claims of the present application.
Claims
1. A device for puncturing air bubbles in calendered natural tear-resistant rubber compound sheets, comprising a conveying mechanism (1) and a conveyor belt (101), wherein a puncturing mechanism (2) is fixedly connected to the top of the conveyor belt (101), and three puncturing mechanisms (2) are provided; and a flattening mechanism (3) is fixedly connected to the inner side of the puncturing mechanism (2), and six flattening mechanisms (3) are provided, characterized in that, The conveying mechanism (1) contains a conveying belt (101), the front of the conveying belt (101) is fixedly connected with a conveying motor (102), and the output end of the conveying motor (102) extends to the inside of the conveying belt (101), the bottom of the conveying belt (101) is fixedly connected with a support frame (103); The piercing mechanism (2) contains a shielding shell (201), the top of the shielding shell (201) is throughly connected with a hydraulic cylinder (202), the tail end of the hydraulic cylinder (202) is fixedly connected with a piercing plate (203).
2. A device for puncturing the blisters of a natural tear resistant mixed rubber calendered sheet according to claim 1, characterized in that, The top of the shielding shell (201) is throughly connected with a first electric telescopic rod (204), the first electric telescopic rod (204) is located outside the hydraulic cylinder (202), and the first electric telescopic rod (204) is provided with two, the tail end of the first electric telescopic rod (204) is fixedly connected with a shielding plate (205).
3. A device for puncturing blisters in a natural tear resistant mixed compound calendered sheeting according to claim 1, wherein, One side of the shielding shell (201) is fixedly connected with a temperature detector (206), the inside of the shielding shell (201) is fixedly connected with an electric heating pipe (207), and the electric heating pipe (207) is provided with two.
4. A device for puncturing blisters in a natural tear resistant mixed compound calendered sheeting according to claim 1, wherein, The top of the shielding shell (201) is throughly connected with an air exchange shell (208), the air exchange shell (208) is located outside the hydraulic cylinder (202), and the air exchange shell (208) is provided with two, the inside of the air exchange shell (208) is fixedly connected with an air exchange fan (209).
5. A device for puncturing blisters in a natural tear resistant mixed compound calendered sheeting according to claim 1, wherein, The flattening mechanism (3) contains a servo lead screw (301), the servo lead screw (301) is fixedly connected to the inside of the shielding shell (201), the output end of the servo lead screw (301) is fixedly connected with a second electric telescopic rod (302).
6. A natural tear resistant masticated sheeting bubble piercing device according to claim 5, wherein, The tail end of the second electric telescopic rod (302) is fixedly connected with a transmission plate (303).