Yarn spreading device for preparing low-gram-weight carbon fiber prepreg
By designing a yarn-spreading device that combines a fan and a heating plate, the problem of residual solvent and moisture on the surface of carbon fiber prepreg was solved, achieving drying and performance improvement of the prepreg.
Patent Information
- Application Number
- CN202422823303.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-19
AI Technical Summary
During the production of carbon fiber prepreg, residual solvents and moisture on the surface of the carbon fiber prepreg affect its quality and performance.
A yarn-spreading device for preparing low-grammage carbon fiber prepreg is designed. The device utilizes a combination of a fan and a heating plate to remove solvents and moisture from the surface of the carbon fiber prepreg by blowing out heated airflow through the fan.
It effectively removes solvents and moisture from the surface of carbon fiber prepreg, improving the quality and performance of the prepreg.
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Figure CN223519970U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to carbon fiber prepreg processing technical field more specifically, the utility model relates to a kind of yarn spreading device for low gram weight carbon fiber prepreg preparation. BACKGROUND
[0002] Carbon fiber prepreg is a kind of high-performance composite material, which is composed of carbon fiber and resin and other composite materials, and has the advantages of light weight, high strength, corrosion resistance, insulation, good thermal stability and high temperature resistance, etc. During the production of low gram weight carbon fiber prepreg, yarn spreading equipment is used. The yarn spreading equipment is mainly used to lay and widen the carbon fiber tows to achieve the appropriate thickness and uniformity, which facilitates the subsequent resin impregnation and curing process.
[0003] In the prior art, during the preparation of carbon fiber prepreg, solvent is usually used to dilute the resin to better impregnate the carbon fiber. However, after using the solvent, there is a lot of solvent and moisture left on the surface of the carbon fiber prepreg, which affects the quality and performance of the prepreg. SUMMARY
[0004] To overcome the above-mentioned defects of the prior art, the utility model provides a yarn spreading device for low gram weight carbon fiber prepreg preparation.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a yarn spreading device for low gram weight carbon fiber prepreg preparation, comprising a machine table body, a side plate is fixedly connected to the inner wall of the machine table body, a yarn spreading roller is rotatably connected to one side of the side plate, a first mounting plate is fixedly connected to one side of the machine table body, a first press roller is rotatably connected to the inner wall of the first mounting plate, a second mounting plate is fixedly connected to the other side of the machine table body, a second press roller is rotatably connected to the inner wall of the second mounting plate, a first bracket is fixedly connected to one side of the first mounting plate, a motor is fixedly connected to the bottom of one side of the first bracket, a bidirectional lead screw is fixedly connected to the output end of the motor, a lead screw nut pair is slidably connected to the outer wall of the bidirectional lead screw, a connecting piece is fixedly connected to one side of the lead screw nut pair, a wind plate is fixedly connected to one side of the connecting piece, the wind plate is inclinedly arranged, an enlarged opening is fixedly connected to the top end of the wind plate, a wind tube is fixedly connected to the top end of the enlarged opening, a fan is fixedly connected to the inner wall of the wind tube, the lead screw nut pair, the connecting piece, the wind plate, the enlarged opening, the wind tube and the fan are provided with two groups and symmetrically distributed on the outer wall of the bidirectional lead screw.
[0006] Further, a heating plate is fixedly connected to the inner wall of the wind plate, and a wind hole is provided on one side of the heating plate.
[0007] Further, the other side of the first mounting plate is fixedly connected with a second support, one side of the second support is fixedly connected with a guide plate, one side of the guide plate is provided with a guide groove, one side of the wind plate is fixedly connected with a horizontal strip, and the horizontal strip is slidably connected to the inner wall of the guide groove.
[0008] Further, one side of the machine body is rotatably connected with a rotating shaft, the bottom of the rotating shaft is fixedly connected with a connecting rod, the bottom of the connecting rod is rotatably connected with a bottom block, the inner wall of the bottom block is rotatably connected with a moving wheel, and the two sides of the connecting rod are fixedly connected with two groups of magnets.
[0009] Further, one side of the machine body is fixedly connected with a support rod, the top end of the support rod is fixedly connected to the bottom of the first mounting plate, the support rod is provided with two groups and is symmetrically distributed at the bottom of the first mounting plate and the second mounting plate.
[0010] The technical effect and advantages of the yarn spreading device for preparing low-grammage carbon fiber prepreg are as follows:
[0011] By starting the motor, the bidirectional screw rod can be driven to rotate, and when the bidirectional screw rod rotates, the two groups of screw nut pairs, connecting plates and wind plates can be driven to move towards the center at the same time, until the two groups of wind plates move to appropriate positions, and then the fan in the wind barrel is started, air is blown into the wind plate by the fan, the enlarged opening is arranged, which can expand the blowing area of the air, make the air flow uniformly blow to the carbon fiber prepreg, the heating plate is arranged in the inside of the wind plate, the air flow generated by the fan can be heated, so that the heated air flow blows to the surface of the carbon fiber prepreg, which is beneficial to accelerate the drying of the surface of the carbon fiber prepreg, so that the excess solvent and moisture on the surface of the carbon fiber prepreg can be removed, and the problem that excess solvent and moisture are left on the surface of the carbon fiber prepreg is solved. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a whole structure schematic view of the utility model.
[0013] Figure 2 It is a whole cross section structure schematic view of the utility model.
[0014] Figure 3 It is Figure 2 A enlarged structure schematic view of the utility model.
[0015] Figure 4 It is a bidirectional screw rod schematic view in the utility model.
[0016] Figure 5 It is a guide plate structure schematic view in the utility model.
[0017] Figure 6 It is a moving wheel structure schematic view in the utility model.
[0018] Fig.:
[0019] 1, machine body; 2, side plate; 3, yarn spreading roller; 4, first mounting plate; 5, first compression roller; 6, second mounting plate; 7, second compression roller; 8, first support; 9, motor; 10, bidirectional screw; 11, screw nut pair; 12, connecting piece; 13, air plate; 14, enlarged opening; 15, air duct; 16, fan; 17, heating plate; 18, second support; 19, guide plate; 20, cross strip; 21, rotating shaft; 22, connecting rod; 23, bottom block; 24, moving wheel; 25, magnet; 26, support rod. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0021] Embodiment one
[0022] Referring to Figures 1-6 A yarn spreading device for preparing low-grammage carbon fiber prepreg, comprising a machine body 1, a side plate 2 is fixedly connected to the inner wall of the machine body 1, a yarn spreading roller 3 is rotatably connected to one side of the side plate 2, a first mounting plate 4 is fixedly connected to one side of the machine body 1, a first compression roller 5 is rotatably connected to the inner wall of the first mounting plate 4, a second mounting plate 6 is fixedly connected to the other side of the machine body 1, a second compression roller 7 is rotatably connected to the inner wall of the second mounting plate 6, a first support 8 is fixedly connected to one side of the first mounting plate 4, a motor 9 is fixedly connected to the bottom of one side of the first support 8, a bidirectional screw 10 is fixedly connected to the output end of the motor 9, a screw nut pair 11 is slidably connected to the outer wall of the bidirectional screw 10, a connecting piece 12 is fixedly connected to one side of the screw nut pair 11, an air plate 13 is fixedly connected to one side of the connecting piece 12, the air plate 13 is inclinedly arranged, an enlarged opening 14 is fixedly connected to the top end of the air plate 13, an air duct 15 is fixedly connected to the top end of the enlarged opening 14, a fan 16 is fixedly connected to the inner wall of the air duct 15, the screw nut pair 11, the connecting piece 12, the air plate 13, the enlarged opening 14, the air duct 15 and the fan 16 are all provided with two groups and symmetrically distributed on the outer wall of the bidirectional screw 10.
[0023] In order to solve the problem that excess solvent and moisture are left on the surface of the carbon fiber prepreg, when the carbon fiber prepreg needs to be processed, the carbon fiber prepreg can be placed on the yarn spreading roller 3, and the yarn spreading roller 3 is moved through the driving structure arranged in the side plate 2, so as to flatten the carbon fiber prepreg. The carbon fiber prepreg entering the machine body 1 can be flattened through the first pressing roller 5. The flattened carbon fiber prepreg can be discharged through the second pressing roller 7. When the carbon fiber prepreg is flattened and processed, the motor 9 can be started, and the bidirectional screw rod 10 arranged at the output end is rotated by the motor 9. When the bidirectional screw rod 10 rotates, the two groups of screw nut pairs 11 are simultaneously moved to the center. When the screw nut pairs 11 move, the connecting plates 12 and the air plates 13 on one side are simultaneously moved to the center. When the two groups of air plates 13 move to the appropriate position, the fan 16 in the air cylinder 15 is started. The air in the air plate 13 is blown by the fan 16. The blowing area of the air can be expanded through the enlarged opening 14, so that the air flows uniformly to the carbon fiber prepreg, and the carbon fiber prepreg is dried, so that the excess solvent and moisture on the surface of the carbon fiber prepreg can be removed.
[0024] With reference to Figure 3 , the inner wall of the air plate 13 is fixedly connected with a heating plate 17, and one side of the heating plate 17 is provided with an air hole.
[0025] By arranging the heating plate 17 in the air plate 13, the air flow generated by the fan 16 can be heated, so that the heated air flow blows to the surface of the carbon fiber prepreg, which is beneficial to accelerate the drying of the surface of the carbon fiber prepreg.
[0026] With reference to Figure 5 , the other side of the first mounting plate 4 is fixedly connected with a second support 18, one side of the second support 18 is fixedly connected with a guide plate 19, one side of the guide plate 19 is provided with a guide groove, one side of the air plate 13 is fixedly connected with a horizontal strip 20, and the horizontal strip 20 is slidingly connected with the inner wall of the guide groove.
[0027] By arranging the second support 18 on one side of the first mounting plate 4, the guide plate 19 can be conveniently installed. When the two groups of air plates 13 move, the horizontal strip 20 on one side of the air plate 13 slides in the guide groove on the guide plate 19, so as to limit the movement track of the air plate 13.
[0028] With reference to Figure 6 , one side of the machine body 1 is rotatably connected with a rotating shaft 21, the bottom of the rotating shaft 21 is fixedly connected with a connecting rod 22, the bottom of the connecting rod 22 is rotatably connected with a bottom block 23, the inner wall of the bottom block 23 is rotatably connected with a moving wheel 24, two groups of magnets 25 are fixedly connected on both sides of the connecting rod 22, and the material of the machine body 1 is iron.
[0029] When it is necessary to move the position of the machine body 1, the connecting rod 22 can be flipped over via the pivot 21, so that the connecting rod 22 is flipped downwards. A set of magnets 25 provided on one side of the connecting rod 22 can be attracted to the iron machine body 1, thereby fixing the position of the connecting rod 22. The position of the machine body 1 can be moved by the bottom block 23 and the moving wheel 24 provided at the bottom of the connecting rod 22. After moving to the correct position, the connecting rod 22 can be flipped upwards until the connecting rod 22 is flipped above the pivot 21. A set of magnets 25 provided on the other side of the connecting rod 22 can be attracted to the iron machine body 1, which facilitates fixing the position of the moving wheel 24 and fixing the position of the machine body 1 at the designated location.
[0030] Reference Figure 1 A support rod 26 is fixedly connected to one side of the machine body 1. The top end of the support rod 26 is fixedly connected to the bottom of the first mounting plate 4. There are two sets of support rods 26, which are symmetrically distributed at the bottom of the first mounting plate 4 and the second mounting plate 6.
[0031] By setting four sets of support rods 26 on both sides of the machine body 1, stable support can be provided for the bottom of the two sets of first mounting plates 4 and second mounting plates 6 respectively.
[0032] Working principle: in order to solve the problem of residual solvent and moisture on the surface of carbon fiber prepreg, when the carbon fiber prepreg needs to be processed, the carbon fiber prepreg can be placed on the yarn spreading roller 3, and the yarn spreading roller 3 is moved through the driving structure arranged in the side plate 2, so that the carbon fiber prepreg is flattened, the first pressure roller 5 is arranged, the carbon fiber prepreg entering the machine body 1 can be flattened, the second pressure roller 7 is arranged, the flattened carbon fiber prepreg is discharged, when the carbon fiber prepreg is flattened and processed, the motor 9 can be started, the bidirectional screw rod 10 arranged at the output end is driven to rotate by the motor 9, when the bidirectional screw rod 10 rotates, the two groups of screw nut pairs 11 are driven to move to the center at the same time, when the screw nut pairs 11 move, the connecting piece 12 and the air plate 13 on one side are driven to move to the center at the same time, when the two groups of air plates 13 move, the horizontal strip 20 on one side of the air plate 13 slides in the guide groove on the guide plate 19, so as to facilitate limiting the movement track of the air plate 13, until the two groups of air plates 13 move to the appropriate position, then the fan 16 in the air cylinder 15 is started, air is blown into the air plate 13 by the fan 16, the enlarged opening 14 is arranged, which can expand the blowing area of the air, so that the air flows uniformly to the carbon fiber prepreg, the heating plate 17 is arranged in the air plate 13, the air flow generated by the fan 16 is heated, so that the heated air flow blows to the surface of the carbon fiber prepreg, which is beneficial to accelerate the drying of the surface of the carbon fiber prepreg, so as to remove the excess solvent and moisture on the surface of the carbon fiber prepreg, when the position of the machine body 1 needs to be moved, the connecting rod 22 can be turned over through the pivot 21, so that the connecting rod 22 is turned over to the lower side, a group of magnets 25 arranged on one side of the connecting rod 22 can be adsorbed on the machine body 1 made of iron, so that the position of the connecting rod 22 can be fixed, and the position of the machine body 1 can be moved through the bottom block 23 and the moving wheel 24 arranged at the bottom of the connecting rod 22, and after the position is moved, the connecting rod 22 can be turned up, until the connecting rod 22 is turned over to the upper side of the pivot 21, a group of magnets 25 arranged on the other side of the connecting rod 22 can be adsorbed on the machine body 1 made of iron, so as to fix the position of the moving wheel 24, and fix the position of the machine body 1 at the specified place.
[0033] Finally: the above only preferred embodiments of the present application, and not for limiting the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A yarn spreading device for use in the production of a low-grammage carbon fiber prepreg, characterized by, The utility model relates to a yarn spreading machine, including machine body (1), the inner wall of machine body (1) is fixed with side plate (2), one side of side plate (2) is rotatably connected with yarn spreading roller (3), one side of machine body (1) is fixed with first mounting plate (4), the inner wall of first mounting plate (4) is rotatably connected with first compression roller (5), the other side of machine body (1) is fixed with second mounting plate (6), the inner wall of second mounting plate (6) is rotatably connected with second compression roller (7), one side of first mounting plate (4) is fixed with first support (8), the bottom of one side of first support (8) is fixed with motor (9), the output of motor (9) is fixed with two -way lead screw (10), the outer wall of two -way lead screw (10) is slidably connected with lead screw nut pair (11), one side of lead screw nut pair (11) is fixed with connecting piece (12), one side of connecting piece (12) is fixed with air baffle (13), air baffle (13) is arranged obliquely, the top of air baffle (13) is fixed with expansion mouth (14), the top of expansion mouth (14) is fixed with air cylinder (15), the inner wall of air cylinder (15) is fixed with fan (16), lead screw nut pair (11), connecting piece (12), air baffle (13), expansion mouth (14), air cylinder (15) and fan (16) all are provided with two groups, and are symmetrically distributed on the outer wall of two -way lead screw (10).
2. The yarn spreading device for preparing a low-grammage carbon fiber prepreg according to claim 1, wherein The inner wall of air baffle (13) is fixed with heating plate (17), and one side of heating plate (17) is provided with air hole.
3. The yarn spreading device for preparing a low-grammage carbon fiber prepreg according to claim 2, wherein The other side of first mounting plate (4) is fixed with second support (18), one side of second support (18) is fixed with guide plate (19), one side of guide plate (19) is provided with guide groove, one side of air baffle (13) is fixed with cross strip (20), cross strip (20) is slidably connected on the inner wall of guide groove.
4. The yarn spreading device for preparing a low-grammage carbon fiber prepreg according to claim 3, wherein One side of machine body (1) is rotatably connected with rotating shaft (21), the bottom of rotating shaft (21) is fixed with connecting rod (22), the bottom of connecting rod (22) is rotatably connected with bottom block (23), the inner wall of bottom block (23) is rotatably connected with moving wheel (24), the both sides of connecting rod (22) are fixed with two groups of magnets (25), the material of machine body (1) is iron.
5. The yarn spreading device for preparing a low-grammage carbon fiber prepreg according to claim 4, wherein One side of machine body (1) is fixed with support rod (26), the top of support rod (26) is fixed in the bottom of first mounting plate (4), support rod (26) is provided with two groups, and is symmetrically distributed on the bottom of first mounting plate (4) and second mounting plate (6).