Cooling forming device for synthetic resin tile
By employing a synthetic resin tile cooling and molding device with a hydraulic cylinder and a water circulation cooling system in the production of synthetic resin tiles, the problem of long natural cooling time has been solved, achieving rapid cooling and efficient production.
Patent Information
- Application Number
- CN202423052015.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In the traditional production process of synthetic resin tiles, the natural cooling time is long, resulting in low production efficiency.
A synthetic resin tile cooling and molding device is used, which pressurizes and molds the upper module through a hydraulic cylinder and connecting plate, and uses a water circulation cooling system to quickly cool the synthetic resin, including a water pump, conduit and ice water mixture circulation cooling.
It significantly shortens the cooling time of synthetic resin tiles and improves production efficiency.
Smart Images
Figure CN223520046U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of synthetic resin tile processing, in particular to a synthetic resin tile cooling forming device. BACKGROUND
[0002] The synthetic resin tile has the advantages of color persistence, light weight, self-waterproofness, toughness, heat preservation and insulation, sound insulation, corrosion resistance, wind resistance, anti-seismicity, anti-hail, anti-fouling, green environmental protection, fire prevention, insulation, convenient installation and the like, and has a strong three-dimensional sense and Chinese elements, so that the synthetic resin tile is widely applied to various permanent building roof decoration, in particular, the flat-to-pitched roof conversion project which is vigorously promoted at present, and the surface material of the synthetic resin tile is made of imported super high weather resistance engineering resin and has super durability in a natural environment, and the synthetic resin tile can maintain color stability even if exposed to ultraviolet rays, moisture, heat and cold for a long time. However, in the traditional production process, the synthetic resin is placed on the lower mold, and then the upper mold and the lower mold are combined to pressurize the synthetic resin into a tile shape, and then the synthetic resin is naturally cooled and formed. However, the natural cooling process takes a long time, which undoubtedly increases the production time of the synthetic resin and reduces the production efficiency. CONTENT OF THE UTILITY MODEL
[0003] In order to solve the problem of long time consumption of the natural cooling forming of the synthetic resin, which undoubtedly increases the production time of the synthetic resin and reduces the production efficiency, the application provides a synthetic resin tile cooling forming device.
[0004] The synthetic resin tile cooling forming device provided by the application adopts the following technical scheme:
[0005] The synthetic resin tile cooling forming device comprises a supporting seat and a fixing rod, the top of the supporting seat is fixedly provided with a water collecting tank and a cooling tank at both ends, the inner bottom wall of the cooling tank is welded with a lower mold, the upper part of the lower mold is provided with an upper mold, the bottom of the fixing rod is welded with the top of the cooling tank at both ends, the top of the cooling tank is provided with a pressurizing assembly for pressurizing the upper mold, the bottom end of one side of the cooling tank is fixedly penetrated with a drain pipe one with a valve, the bottom end of the drain pipe one is located at the inner top of the water collecting tank, the top end of one side of the cooling tank is fixedly penetrated with a guide pipe, the inner bottom wall of the water collecting tank is provided with a water pump at the middle part, and the water outlet of the water pump is in communication with the guide pipe.
[0006] Preferably, the booster assembly is composed of a hydraulic cylinder and a connecting disc, a circular hole is arranged in the middle of the inner top wall of the fixed rod, the hydraulic cylinder is fixedly installed at the top end of the fixed rod, the hydraulic rod of the hydraulic cylinder is movably penetrated through the circular hole, the connecting disc is welded at the end of the hydraulic rod of the hydraulic cylinder, and the top end of the connecting disc is movably penetrated through four bolts, and the four bolts are in threaded connection with the upper module.
[0007] Preferably, the two ends of the top of the fixed rod are movably penetrated through limiting rods, and the bottom ends of the two limiting rods are welded to the two ends of the top of the upper module.
[0008] Preferably, four supporting legs are welded to the four corners of the bottom end of the supporting seat, and two handles are welded to the two ends of the two sides of the supporting seat, a sponge sleeve is fixedly sleeved to the outer surface of each of the four handles, and a drain pipe two with a valve is fixedly penetrated through the bottom end of one side of the water collecting tank.
[0009] To sum up, the application has the following beneficial technical effects: the water in the water collecting tank is pumped away by the water pump, the water is discharged into the cooling tank through the conduit, and the water in the water collecting tank is cooled, after the water in the water collecting tank is poured over the upper module, the valve of the drain pipe one is opened, the water after heat absorption is discharged from the cooling tank into the water collecting tank and contacts the ice to be cooled, and then is pumped away by the water pump and discharged into the cooling tank through the conduit, thereby forming a water circulation, and the synthetic resin after pressure forming can be continuously cooled; compared with the prior art, the effect of cooling the synthetic resin into a tile shape can be accelerated. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 is the overall structure schematic view of the application embodiment one.
[0011] Figure 2 is the cross-sectional structure schematic view of the application embodiment one.
[0012] Figure 3 is the combination structure schematic view of the hydraulic cylinder, the connecting disc and the bolt in the application embodiment one.
[0013] Explanation of reference signs: 1, supporting seat; 2, water collecting tank; 3, cooling tank; 41, lower module; 42, upper module; 5, fixed rod; 6, booster assembly; 61, hydraulic cylinder; 62, connecting disc; 63, bolt; 71, drain pipe one; 72, conduit; 73, water pump; 8, limiting rod; 91, supporting leg; 92, handle; 93, drain pipe two. DETAILED DESCRIPTION
[0014] The application will be further described in detail below with reference to the accompanying drawings. Figure 1 - the accompanying drawings Figure 3 The application will be further described in detail below with reference to the accompanying drawings.
[0015] Example 1:
[0016] A synthetic resin tile cooling molding device, with reference to Figures 1-3The utility model provides a kind of cooling device for synthetic resin, including support seat 1 and fixed rod 5, support seat 1 top two ends are respectively fixedly installed with water collecting tank 2 and cooling tank 3, the inner bottom wall of cooling tank 3 is welded with lower module 41, the upper module 42 is arranged above lower module 41, the bottom of fixed rod 5 two ends is respectively welded with the top of cooling tank 3 two ends, the top of cooling tank 3 is equipped with the pressurization assembly 6 for pressurizing upper module 42, pressurization assembly 6 is made of hydraulic cylinder 61 and connecting disc 62, the middle part of fixed rod 5 inner top wall is provided with round hole, hydraulic cylinder 61 is fixedly installed at the top of fixed rod 5, the hydraulic rod of hydraulic cylinder 61 is movably penetrated through round hole, connecting disc 62 is welded at the hydraulic rod end of hydraulic cylinder 61, the top of connecting disc 62 is movably penetrated through four bolts 63, four bolts 63 are all threadedly connected with upper module 42, hydraulic cylinder 61 is communicated with outside change-over valve by two external oil pipes, need to be specially pointed out, hydraulic cylinder 61 is preferably DYTZ type, the hydraulic rod bottom of hydraulic cylinder 61 is located in the cavity of hydraulic cylinder 61, the hydraulic rod bottom of hydraulic cylinder 61 divides the cavity of hydraulic cylinder 61 into upper cavity and lower cavity, two external oil pipes are respectively communicated with the upper cavity and lower cavity of hydraulic cylinder 61, outside change-over valve is communicated with two external oil pumps respectively by two external oil pipes, two external oil pumps are placed in external oil tank, external oil pump is started by external oil pump switch, after starting one of external oil pumps by external oil pump switch, external oil pump is pumped out by oil in external oil tank and enters outside change-over valve through one of external oil pipes, when operating outside change-over valve, oil enters the lower cavity of hydraulic cylinder 61 through one of external oil pipes, the oil in the upper cavity of hydraulic cylinder 61 is transported to outside change-over valve by another external oil pipe, and is discharged to another external oil pump through outside change-over valve and another oil pipe, and finally flows to external oil tank, at this time, the oil in the lower cavity of hydraulic cylinder 61 will resist the hydraulic rod of hydraulic cylinder 61 to extend, the hydraulic rod of hydraulic cylinder 61 drives upper module 42 to move down through connecting disc 62, and pressurizes the synthetic resin placed on lower module 41, and is molded into tile shape with lower module 41, the bottom of one side of cooling tank 3 is fixedly penetrated through drain pipe one 71 with valve, the bottom of drain pipe one 71 is located in the inner top of water collecting tank 2, the top of one side of cooling tank 3 is fixedly penetrated through guide pipe 72, the aperture of drain pipe one 71 and the aperture of guide pipe 72 are same, so that the water flow entering cooling tank 3 and the water flow discharged from cooling tank 3 can keep consistent, to achieve the purpose that water inflow and outflow of cooling tank 3 are balanced, the middle part of the inner bottom wall of water collecting tank 2 is installed with water pump 73, the drain of water pump 73 is in communication with guide pipe 72, water pump 73 is electrically connected with external power supply through external control switch, water pump 73 is preferably MSH-440 type, after placing ice water mixture in water collecting tank 2, at this time, water pump 73 is controlled to work by external control switch, water pump 73 then pumps away water in water collecting tank 2, and ice block remains in water collecting tank 2,Water is discharged to the cooling tank 3 through the conduit 72 to cool the over-molded synthetic resin, after the water in the water collecting tank 2 overflows the upper mold 42, the valve of the drain pipe one 71 is opened, then the water is discharged from the cooling tank 3 to the water collecting tank 2 to be cooled by the ice, and then is pumped away by the water pump 73 to the inside of the cooling tank 3 through the conduit 72, thereby forming a water circulation to continuously cool the over-molded synthetic resin.
[0017] With reference to Figure 1 and Figure 2 The two ends of the top of the fixed rod 5 are movably penetrated through the limiting rods 8, the bottom ends of the two limiting rods 8 are respectively welded with the two ends of the top of the upper mold 42, the upper mold 42 can be limited, and the horizontal rotation of the upper mold 42 during the lifting process is avoided, so that the upper mold 42 can be matched with the lower mold 41.
[0018] With reference to Figure 1 and Figure 2 The four corners of the bottom end of the support base 1 are welded with the supporting legs 91, the support base 1 can be supported, the two ends of the two sides of the support base 1 are welded with the handles 92, two workers can hold the four handles 92 to move the position of the support base 1, the outer surfaces of the four handles 92 are fixedly sleeved with sponge sleeves, the comfort of holding the four handles 92 can be improved, the drain pipe two 93 with a valve is fixedly penetrated through the bottom end of one side of the water collecting tank 2, the valve of the drain pipe two 93 is opened, and the water in the water collecting tank 2 can be discharged.
[0019] The above describes the exemplary embodiment of the synthetic resin tile cooling and molding device provided by the present disclosure with reference to the preferred embodiment, however, those skilled in the art can understand that various modifications and improvements can be made to the above specific embodiment without departing from the concept of the present disclosure, and various technical features and structures proposed by the present disclosure can be combined without exceeding the protection scope of the present disclosure, the protection scope of the present disclosure is determined by the appended claims.
Claims
1. A synthetic resin tile cooling molding apparatus comprising a support base (1) and a fixing rod (5), characterized in that, The both ends of the top of the support base (1) are respectively fixedly provided with a water collecting tank (2) and a cooling tank (3), the inner bottom wall of the cooling tank (3) is welded with a lower module (41), the upper side of the lower module (41) is provided with an upper module (42), the both ends of the bottom of the fixed rod (5) are respectively welded with the both ends of the top of the cooling tank (3), the top of the cooling tank (3) is provided with a pressure increasing assembly (6) for increasing the pressure of the upper module (42), the bottom of one side of the cooling tank (3) is fixedly penetrated with a drain pipe one (71) with a valve, the bottom of the drain pipe one (71) is located at the inner top of the water collecting tank (2), the top of one side of the cooling tank (3) is fixedly penetrated with a guide pipe (72), the inner bottom wall of the water collecting tank (2) is provided with a water pump (73), the water outlet of the water pump (73) is in communication with the guide pipe (72).
2. A synthetic resin tile cooling molding device according to claim 1, wherein: The pressure increasing assembly (6) is composed of a hydraulic cylinder (61) and a connecting disc (62), the middle of the inner top wall of the fixed rod (5) is provided with a circular hole, the top of the fixed rod (5) is fixedly provided with the hydraulic cylinder (61), the hydraulic rod of the hydraulic cylinder (61) is movably penetrated through the circular hole, the hydraulic rod end of the hydraulic cylinder (61) is welded with the connecting disc (62), the top of the connecting disc (62) is movably penetrated through four bolts (63), and the four bolts (63) are all in threaded connection with the upper module (42).
3. A synthetic resinous shingle cooling forming apparatus as defined in claim 1 wherein: The both ends of the top of the fixed rod (5) are movably penetrated through limiting rods (8), and the bottoms of the two limiting rods (8) are respectively welded with the both ends of the top of the upper module (42).
4. A synthetic resinous shingle cooling forming apparatus as defined in claim 1, wherein: The four corners of the bottom of the support base (1) are all welded with supporting legs (91), the both ends of the two sides of the support base (1) are all welded with handles (92), the outer surfaces of the four handles (92) are all fixedly provided with sponge sleeves, and the bottom of one side of the water collecting tank (2) is fixedly penetrated with a drain pipe two (93) with a valve.