Mold structure for surface leather pattern glue sealing of double-color mold

By designing identical textured grooves and flange structures in the two-color mold, combined with a reversing mechanism, the problems of texture damage and unstable sealing in two-color injection molding were solved, achieving high-quality product production.

CN223520077UActive Publication Date: 2025-11-07CHANGZHOU XINGYU AUTOMOTIVE LIGHTING SYST CO LTD
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Patent Information

Application Number
CN202422444335.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-09
Publication Date
2025-11-07
Estimated Expiration
2034-10-09

AI Technical Summary

Technical Problem

In existing technologies, two-color textured injection molding processes suffer from defects such as texture damage, burns, and unstable sealing, and require changes to the product shape to avoid these defects.

Method used

Design a two-color mold structure, wherein the lower ends of the first insert and the second insert are the same type of leather texture groove, the lower end of the first fixed mold forms a flange that matches the cavity, and the rotation of the first moving mold and the second moving mold is realized by the reversing mechanism to ensure the leather texture overlap and the sealing stability.

Benefits of technology

Without altering the product's shape, the defects of leather texture damage and burns were resolved, ensuring mold closing accuracy and sealing stability, thereby improving product quality and production efficiency.

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Abstract

The utility model belongs to the technical field of double-color injection molds, and particularly relates to a mold structure for sealing leather patterns on the surface of a double-color mold, which comprises a first-color injection molding module and a second-color injection molding module, the first-color injection molding module comprises a first fixed mold and a first movable mold which are arranged up and down, and the second-color injection molding module comprises a second fixed mold and a third fixed mold; the first color injection molding module comprises a first fixed mold, the first movable mold is rotatably located below the second fixed mold, a second mold insert is arranged on the second fixed mold, a product cavity and a first cavity located on the periphery of the product cavity are formed in the first movable mold, a first insert is arranged on the first fixed mold, and a dermatoglyph groove is formed in the end face, facing a product, of the first insert; according to the utility model, the dermatoglyph grooves with the same model are designed, so that the defects of dermatoglyph bruising and scalding are overcome while the shape of a product is not changed; and the first gap space is designed, and sealing glue is directly formed around the product during second-color injection molding, so that the sealing glue stability is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to two -color injection mold technical field, concretely relates to a mold structure of two -color mold surface skin pattern glue sealing. BACKGROUND

[0002] Two -color skin pattern injection mainly through two different colors or material plastics in the same mold in two steps injection, form the product with unique appearance and touch. Usually the first color injection is to form the skin pattern surface on the upper surface of the product, the second color injection is to the injection of glue sealing around the product, the skin pattern formed by the first color will participate in the second color glue sealing process, resulting in skin pattern appears to be injured, scald defect, however in the prior art to avoid causing to be injured, scald defect, need to increase the glue sealing step when increasing the skin pattern of the first color, to ensure that the second color injection operation can carry out the skin pattern area to avoid empty processing, therefore also lead to product modeling change, and because of increasing the glue sealing step, make the second color injection production process will appear glue sealing unstable phenomenon. SUMMARY

[0003] Therefore, in order to solve the problems existing in the prior art, the utility model aims at providing a mold structure of two -color mold surface skin pattern glue sealing, which solves the skin pattern injury, scald defect and glue sealing unstable phenomenon without changing the product modeling, and improves the effect of injection molding process quality.

[0004] In order to achieve the above object, the utility model takes the technical scheme that:

[0005] A mold structure of two -color mold surface skin pattern glue sealing, wherein, it includes: the first color injection molding module and the second color injection molding module, the first color injection molding module includes the first fixed mould and the first movable mould arranged in the upper and lower, the first movable mould is equipped with the product cavity for placing the product and the first cavity located in the periphery of the product cavity on the one end of the first movable mould towards the first fixed mould, the first fixed mould is equipped with the first insert, the first insert is located above the first product cavity, the end face of the first insert towards the product is equipped with the skin pattern groove, the lower end of the first fixed mould forms the flange matched with the first cavity;

[0006] The second color injection molding module includes the second fixed mould, the second fixed mould is arranged in parallel on one side of the first fixed mould, the first movable mould is rotatably located below the second fixed mould, the second fixed mould is equipped with the second insert, the end face of the second insert towards the product is also equipped with the skin pattern groove of the same model as the skin pattern groove on the first insert.

[0007] The specific technical effect is: by designing the lower end of the first insert and the lower end of the second insert as the same type of skin groove, without changing the product shape, when the second color is injected, the skin groove at the lower end of the second insert can coincide with the skin formed on the upper surface of the product, solving the skin pressure injury and burn defects; and the lower end of the first fixed mold forms a flange matched with the first cavity, so that the skin of the first color injection can only be formed on the upper surface of the product, ensuring the mold closing precision and the quality of the skin surface, and after the first color production process is completed, the first movable mold is rotated to the lower side of the second fixed mold, and the second color injection is directly performed into the first cavity after mold closing, so that the direct sealing glue is directly formed around the product, ensuring the sealing glue stability and improving the product quality.

[0008] Further, the second color injection module further comprises a second movable mold, which is located below the second fixed mold, and a product cavity for placing products and a second cavity located outside the product cavity are opened on one end of the second movable mold facing the second fixed mold, and the outer contour of the lower end of the second insert is greater than or equal to the maximum cavity wall contour of the second cavity.

[0009] Further, the shape and size of the first cavity are the same as those of the second cavity.

[0010] The specific technical effect is: by designing a second movable mold below the second fixed mold, and the second movable mold is opened with a second cavity having the same shape and size as the first cavity, the production efficiency is improved.

[0011] Further, it further comprises a reversing mechanism, and the first movable mold and the second movable mold are installed side by side on both sides of the reversing mechanism.

[0012] The specific technical effect is: the reversing mechanism is installed on the injection molding machine, and since the shape and size of the first cavity are the same as those of the second cavity, after the first color injection is completed, the first movable mold can be directly rotated to the lower side of the second insert for second color injection production, and the second movable mold is rotated to the lower side of the first insert for first color injection production of the next product, so that the first color injection module and the second color injection module jointly produce, improving the production efficiency.

[0013] Further, the outer contour of one end of the first insert facing the product is greater than or equal to the outer contour of the product.

[0014] Further, the outer contour of one end of the second insert facing the product is greater than or equal to the maximum cavity wall contour of the first cavity.

[0015] Further, it further comprises a first adjusting assembly, the upper end of the first adjusting assembly is connected to the first fixed mold, and the lower end of the first adjusting assembly is threadedly connected with the upper end of the first insert.

[0016] Further, the first adjusting assembly comprises a first screw arranged on the first fixed mold and a first adjusting nut arranged on the upper end of the first insert, and the first screw is threadedly connected with the first adjusting nut.

[0017] The specific technical effect is that the height of the first insert is adjusted in the up-down direction through the thread connection between the first screw and the first adjusting nut, so that the cooperation gap between the lower surface of the first insert and the upper surface of the product is zero after the first fixed mold and the first movable mold are closed.

[0018] Further, the second adjusting assembly comprises a second screw arranged on the second fixed mold and a second adjusting nut arranged on the upper end of the second insert, and the second screw is threadedly connected with the second adjusting nut.

[0019] Further, the second adjusting assembly comprises a second screw arranged on the second fixed mold and a second adjusting nut arranged on the upper end of the second insert, and the second screw is threadedly connected with the second adjusting nut.

[0020] The specific technical effect is that the height of the second insert is adjusted in the up-down direction through the thread connection between the second screw and the second adjusting nut, so that the cooperation gap between the lower surface of the second insert and the upper surface of the product is zero after the second fixed mold and the second movable mold are closed.

[0021] The beneficial effects of the utility model are as follows:

[0022] (1) The lower end of the first insert and the lower end of the second insert are designed as the same type of skin groove, so that the skin groove at the lower end of the second insert can coincide with the skin formed on the upper surface of the product during the second color injection molding, and the skin pressure injury and scalding defects are solved.

[0023] (2) The lower end of the first fixed mold is formed with a flange matched with the first cavity, so that the skin of the first color injection molding can only be formed on the upper surface of the product, the mold closing precision and the quality of the skin surface are ensured, the first movable mold is rotated to the lower side of the second fixed mold after the first color production process is completed, the second color injection molding is directly performed in the first cavity after the mold is closed, the direct sealing glue is directly formed around the product, the sealing stability is ensured, and the product quality is improved.

[0024] In order to make the above-mentioned purposes, characteristics and advantages of the utility model more obvious and easy to understand, the following preferred embodiments are described in detail below, and the accompanying drawings are described as follows. BRIEF DESCRIPTION OF DRAWINGS

[0025] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the specific embodiments or the prior art description. Obviously, the drawings described below are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.

[0026] Figure 1 is a structural schematic diagram of embodiment 2 of the present application;

[0027] Figure 2 is Figure 1 is an enlarged view of A in FIG.

[0028] Figure 3 is Figure 1 is an enlarged view of B in FIG.

[0029] Figure 4 is a schematic diagram of the first fixed mold of the present application;

[0030] Figure 5 is a schematic diagram of the second fixed mold of the present application;

[0031] Figure 6 is a schematic diagram of the first movable mold of the present application;

[0032] Figure 7 is a schematic diagram of the second movable mold of the present application.

[0033] In the drawings:

[0034] 1, first color injection molding module; 2, second color injection molding module; 3, first fixed mold; 4, first movable mold; 5, product cavity; 6, first cavity; 7, first insert; 8, skin groove; 9, second fixed mold; 10, second insert; 11, second movable mold; 12, reversing mechanism; 13, second cavity; 14, flange; 15, first screw; 16, first adjusting nut; 17, second screw; 18, second adjusting nut. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0036] Embodiment 1:

[0037] The utility model provides a mould structure of two -color mould surface skin pattern glue sealing, wherein, including: first color injection mould module 1 and second color injection mould module 2, first color injection mould module 1 includes first fixed mould 3 and first movable mould 4 arranged up and down, and the one end of first movable mould 4 is provided with product cavity 5 for placing product and first cavity 6 located at the periphery of product cavity 5 towards first fixed mould 3, and first fixed mould 3 is provided with first insert 7, and first insert 7 is located above first product cavity 5, and the end face of first insert 7 towards product is provided with skin groove 8, and the lower end of first fixed mould 3 forms the flange 14 matched with first cavity 6.

[0038] Second color injection mould module 2 includes second fixed mould 9, and second fixed mould 9 is arranged side by side on the one side of first fixed mould 3, and first movable mould 4 is rotatably located below second fixed mould 9, and second fixed mould 9 is provided with second insert 10, and the end face of second insert 10 towards product is also provided with the skin groove 8 of the same model with the skin groove 8 on first insert 7.

[0039] Here, it needs to be explained that: by designing the lower end of first insert 7 and the lower end of second insert 10 as the skin groove 8 of the same model, without changing the product modeling, when second color injection is carried out, the skin groove 8 of the lower end of second insert 10 can coincide with the skin formed on the upper surface of product, and the skin pressure injury and scalding defects are solved;And the lower end of first fixed mould 3 forms the flange 14 matched with first cavity 6, so that the skin of first color injection can only be formed on the upper surface of product, the mold closing precision and the quality of skin surface are guaranteed, after the first color production process is finished, first movable mould 4 is rotated to the lower side of second fixed mould 9, and after mold closing, second color injection is directly carried out in first cavity 6, so that direct glue sealing is directly formed around the product, the glue sealing stability is guaranteed, and the product quality is improved.

[0040] The outer contour of the one end of first insert 7 towards product is greater than or equal to the outer contour of product.

[0041] The outer contour of the one end of second insert 10 towards product is greater than or equal to the maximum cavity wall contour of first cavity 6.

[0042] It also includes first adjusting assembly, and the upper end of first adjusting assembly is connected to first fixed mould 3, and the lower end of first adjusting assembly is threadedly connected with the upper end of first insert 7.

[0043] First adjusting assembly includes first screw 15 and first adjusting nut 16, first screw 15 is arranged on first fixed mould 3, first adjusting nut 16 is arranged on the upper end of first insert 7, and first screw 15 is threadedly connected with first adjusting nut 16.

[0044] It needs to be explained here that the height of the first insert 7 is adjusted in the up-down direction through the threaded connection of the first screw 15 and the first adjusting nut 16, so that the cooperation gap between the lower surface of the first insert 7 and the upper surface of the product is zero after the first fixed mold 3 and the first movable mold 4 are closed.

[0045] The second adjusting assembly is further connected to the upper end of the second fixed mold 9, and the lower end of the second adjusting assembly is threaded to the upper end of the second insert 10.

[0046] The second adjusting assembly comprises a second screw 17 and a second adjusting nut 18, the second screw 17 is arranged on the second fixed mold 9, the second adjusting nut 18 is arranged on the upper end of the second insert 10, and the second screw 17 is threaded to the second adjusting nut 18.

[0047] The above is only the preferred embodiment of the utility model, and does not limit the implementation mode and protection scope of the utility model.

[0048] The utility model further has the following implementation modes on the basis of the above:

[0049] Embodiment 2:

[0050] As shown in Figures 1 to 7 ,

[0051] The difference from embodiment 1 is that:

[0052] The second color injection mold module 2 further comprises a second movable mold 11, the second movable mold 11 is located below the second fixed mold 9, an end of the second movable mold 11 towards the second fixed mold 9 is provided with a product cavity 5 for placing products and a second cavity 13 located outside the product cavity 5, and the outer contour of the lower end of the second insert 10 is greater than or equal to the maximum cavity wall contour of the second cavity 13.

[0053] The shape and size of the first cavity 6 are the same as those of the second cavity 13.

[0054] It needs to be explained here that a second movable mold 11 is also designed below the second fixed mold 9, and the second movable mold 11 is provided with a second cavity 13 with the same shape and size as the first cavity 6, thereby improving the production efficiency.

[0055] The first movable mold 4 and the second movable mold 11 are installed side by side on the two sides of the reversing mechanism 12.

[0056] It should be noted that the reversing mechanism 12 is installed on the injection molding machine. Since the shape and size of the first cavity 6 are the same as those of the second cavity 13, after the first color injection molding is completed, the first movable mold 4 can be directly rotated to the lower side of the second insert 10 for the second color injection molding production, and the second movable mold 11 is rotated to the lower side of the first insert 7 for the first color injection molding production of the next product. The first color injection molding module 1 and the second color injection molding module 2 are produced together, thereby improving the production efficiency.

[0057] The height of the second insert 10 is adjusted in the up-down direction through the threaded connection between the second screw 17 and the second adjusting nut 18, so that the gap between the lower surface of the second insert 10 and the upper surface of the product is zero after the second fixed mold 9 and the second movable mold 11 are closed.

[0058] The working principle of the embodiment is as follows:

[0059] The product to be injected with the first color is placed in the product cavity 5 of the first movable mold 4. The first movable mold 4 moves upward to be combined with the first fixed mold 3. At this time, the flange 14 of the first fixed mold 3 is inserted into the first cavity 6 and matched with the first cavity 6. The height of the first insert 7 is adjusted through the threaded connection between the first screw 15 and the first adjusting nut 16, so that the gap between the lower surface of the first insert 7 and the upper surface of the product is zero. Then, the first insert 7 is injected into the skin groove 8. After the injection is completed, the first color skin is formed on the upper surface of the product. The first movable mold 4 moves downward to be separated from the first fixed mold 3, and the first color injection molding process is completed.

[0060] The first movable mold 4 is directly rotated to the lower side of the second insert 10 through the reversing mechanism 12 for the second color injection molding production, and the second movable mold 11 is rotated to the lower side of the first insert 7 for the first color injection molding production of the next product. Since the first movable mold 4 is rotated to the lower side of the second insert 10, the product with the first color skin is located below the second insert 10 at this time. The first movable mold 4 moves upward to be combined with the second fixed mold 9. The height of the second insert 10 is adjusted through the threaded connection between the second screw 17 and the second adjusting nut 18, so that the gap between the lower surface of the second insert 10 and the upper surface of the product is zero. Since the end face of the second insert 10 facing the product is also provided with the skin groove 8 of the same model as that on the first insert 7, the skin groove 8 of the second insert 10 is matched with the first color skin on the product at this time. Then, the first movable mold 4 is injected into the first cavity 6. After the injection is completed, the second color sealant is formed around the product. The first movable mold 4 moves downward to be separated from the second fixed mold 9, and the second color injection molding process is completed.

[0061] The second movable mold 11 rotating to the lower side of the first insert 7 carries out the first color injection molding process of the next product, which is as follows: placing the next product needing first color injection molding into the product cavity 5 of the second movable mold 11, moving the second movable mold 11 upward to combine with the first fixed mold 3, at this time, the flange 14 protruding from the first fixed mold 3 is inserted into the second cavity 13 and matched with the second cavity 13, the height of the first insert 7 is adjusted by the thread between the first screw 15 and the first adjusting nut 16, so that the lower surface of the first insert 7 and the upper surface of the product have a zero gap, then the first insert 7 is injected, and after the injection is completed, the first color skin pattern is formed on the upper surface of the product; the second movable mold 11 moves downward to separate from the first fixed mold 3, and the first color injection molding process of the next product is completed. The above process is repeated.

[0062] In summary, the beneficial effects of the utility model are as follows:

[0063] (1) The lower end of the first insert 7 and the lower end of the second insert 10 are designed as the same type of skin groove 8, without changing the product shape, when the second color injection molding is carried out, the skin groove 8 at the lower end of the second insert 10 can coincide with the skin pattern formed on the upper surface of the product, and the skin pattern pressure injury and scalding defects are solved.

[0064] (2) The lower end of the first fixed mold 3 is formed with the flange 14 matched with the first cavity 6, so that the skin pattern of the first color injection molding can only be formed on the upper surface of the product, the mold closing precision and the quality of the skin pattern surface are ensured, after the first color production process is completed, the first movable mold 4 is rotated to the lower side of the second fixed mold 9, and the second color injection molding is directly carried out in the first cavity 6 after the mold is closed, so that the direct sealing glue is directly formed on the periphery of the product, the sealing stability is ensured, and the product quality is improved.

[0065] In the present application, each device selected is a general standard part or a part known to those skilled in the art, and its structure and principle can be known by those skilled in the art through a technical manual or through a conventional experimental method.

[0066] In the description of the embodiments of the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection" and "connection" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0067] In the description of the utility model, it is necessary to explain, the term "center", "upper", "lower", "left", "right", "vertical", "horizontal", "internal", "external" and so on indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicating or implying that the indicated device or element must have a particular orientation, a particular orientation and operation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0068] Based on the above ideal embodiments of the utility model, through the above description, relevant staff can make various changes and modifications without deviating from the technical idea of the utility model. The technical scope of the utility model is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.

Claims

1. A mold structure for a two-color mold surface skin pattern sealant, characterized by, It includes: The first color injection molding module (1) and the second color injection molding module (2), the first color injection molding module (1) includes the first fixed mold (3) and the first movable mold (4) arranged above and below, the first movable mold (4) is provided with a product cavity (5) for placing products and a first cavity (6) located at the periphery of the product cavity (5) on one end of the first fixed mold (3), the first fixed mold (3) is provided with a first insert (7), the first insert (7) is located above the product cavity (5), the first insert (7) is provided with a grain groove (8) on the end face towards the product, and the lower end of the first fixed mold (3) forms a flange (14) matched with the first cavity (6); The second color injection molding module (2) includes a second fixed mold (9), the second fixed mold (9) is arranged side by side on one side of the first fixed mold (3), the first movable mold (4) is rotatably located below the second fixed mold (9), and the second fixed mold (9) is provided with a second insert (10), and the second insert (10) is also provided with a grain groove (8) of the same model as the grain groove (8) on the first insert (7) on the end face towards the product.

2. A mold structure for a double-color mold surface skin pattern sealant as set forth in claim 1, wherein The second color injection molding module (2) further includes a second movable mold (11), the second movable mold (11) is located below the second fixed mold (9), the second movable mold (11) is provided with a product cavity (5) for placing products and a second cavity (13) located at the periphery of the product cavity (5) on one end towards the second fixed mold (9), and the outer contour of the lower end of the second insert (10) is greater than or equal to the maximum cavity wall contour of the second cavity (13).

3. A mold structure for a two-color mold surface skin pattern sealant as recited in claim 2, wherein, The shape and size of the first cavity (6) are the same as those of the second cavity (13).

4. A mold structure for a two-color mold surface skin pattern sealant as defined in claim 2, wherein It also includes a reversing mechanism (12), and the first movable mold (4) and the second movable mold (11) are installed side by side on both sides of the reversing mechanism (12).

5. A mold structure for a two-color mold surface skin pattern sealant as recited in claim 1, wherein, The outer contour of the end of the first insert (7) towards the product is greater than or equal to the outer contour of the product.

6. A mold structure for a two-color mold surface skin pattern sealant as recited in claim 1, wherein, The outer contour of the end of the second insert (10) towards the product is greater than or equal to the maximum cavity wall contour of the first cavity (6).

7. A mold structure for a two-color mold surface skin pattern sealant as defined in claim 1, wherein It also includes a first adjusting assembly, the upper end of the first adjusting assembly is connected to the first fixed mold (3), and the lower end of the first adjusting assembly is threadedly connected with the upper end of the first insert (7).

8. A mold structure for a two-color mold surface skin pattern sealant as defined in claim 7, wherein The first adjusting assembly includes a first screw (15) and a first adjusting nut (16), the first screw (15) is arranged on the first fixed mold (3), the first adjusting nut (16) is arranged on the upper end of the first insert (7), and the first screw (15) is threadedly connected with the first adjusting nut (16).

9. A mold structure for a two-color mold surface skin pattern encapsulation as defined in claim 1, wherein It also includes a second adjusting assembly, the upper end of the second adjusting assembly is connected to the second fixed mold (9), and the lower end of the second adjusting assembly is threadedly connected with the upper end of the second insert (10).

10. A mold structure for a two-color mold surface skin pattern encapsulation as defined in claim 9, wherein, The second adjusting assembly comprises a second screw (17) and a second adjusting nut (18), the second screw (17) is arranged on the second mold (9), the second adjusting nut (18) is arranged on the upper end of the second insert (10), and the second screw (17) is in threaded connection with the second adjusting nut (18).