Ink jet device for antifouling ceramic tile production

By designing a combination of conveyor belt, inkjet head, limit box, and cleaning plate, the problems of low efficiency and difficult cleaning in existing tile inkjet devices are solved, achieving efficient multi-pattern inkjet printing and rapid cleaning, thus improving the pass rate of tiles.

CN223520485UActive Publication Date: 2025-11-07GUANGDONG GOLDEN FEATHER WOODPECKER BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520002691.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-11-07
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Existing inkjet printing devices for ceramic tiles have low inkjet efficiency, making it difficult to quickly print ink onto multiple tiles. The ink is unevenly printed and ink splatters easily, making it difficult to clean and resulting in a decrease in the pass rate of ceramic tiles.

Method used

An inkjet device for producing stain-resistant ceramic tiles was designed, including a conveyor belt, inkjet head, limit box, template, and cleaning plate. The conveyor belt transports the ceramic tiles for inkjet printing, the limit box and template are used to achieve multi-pattern inkjet printing, and the cleaning plate is driven by a transmission component for rapid cleaning.

Benefits of technology

It enables efficient multi-pattern inkjet printing, avoids ink splatter, simplifies the cleaning process, and improves the pass rate of tiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of ceramic tile production, and discloses an ink jet device for antifouling ceramic tile production, which comprises a mounting plate, connecting seats are fixedly connected to four corners of the top of the mounting plate, a conveyor belt is arranged above the mounting plate, an output shaft of the conveyor belt is rotatably connected with the connecting seats, and the connecting seats are fixedly connected with the mounting plate. A control motor is fixedly connected to an output shaft of the conveying belt and fixedly connected with the connecting base, a mounting base is fixedly connected to the top of the mounting plate, the mounting base is in a U shape, a notch is formed in the side, close to the conveying belt, of the mounting base, and a sliding base is arranged at the top of the mounting base in a sliding mode. Through cooperative use of the limiting box, the sample plate, the clamping block, the transmission assembly and the cleaning plate, multi-pattern spraying is achieved, and the problems that when an existing ink spraying device sprays ink, efficiency is low, ink spraying of different patterns is not facilitated, meanwhile, ink marks are prone to splashing and not easy to clean, and then the qualification rate of ceramic tiles is low are solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of ceramic tile production, and specifically relates to an inkjet device for antifouling ceramic tile production. BACKGROUND

[0002] Ceramic tile is a kind of porcelain or stone material, usually used as building or decorative material, which is formed by grinding, mixing, pressing, glazing and sintering of refractory metal oxides and semi-metal oxides, and the raw materials are usually clay and quartz sand. Inkjet glazing is required during ceramic tile production to produce different color ceramic tiles.

[0003] Currently, workers manually hold inkjet machines to spray ink on the surface of single ceramic tile, which is difficult to achieve rapid inkjet on multiple ceramic tiles, resulting in low inkjet efficiency and uneven inkjet. When different patterns are sprayed on the surface of ceramic tile, it is difficult to manually fix the sample plate, which may cause ink to be sprayed on the edge of the ceramic tile or other places that do not need to be sprayed, resulting in a messy inkjet table that is difficult to clean, low ceramic tile pass rate, and other problems.

[0004] Therefore, an inkjet device for antifouling ceramic tile production is proposed to solve the problems raised in the background art. INVENTION CONTENTS

[0005] To solve the problems raised in the background art, the utility model provides an inkjet device for antifouling ceramic tile production, which solves the problems of low efficiency, difficulty in inkjet with different patterns, easy ink spatter, difficulty in cleaning, and low ceramic tile pass rate of the existing inkjet device.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: an inkjet device for antifouling ceramic tile production, comprising a mounting plate, four corners of the top of the mounting plate are fixedly connected with connecting seats, a conveyor belt is arranged above the mounting plate, the output shaft of the conveyor belt is rotatably connected with the connecting seat, a control motor is fixedly connected to the output shaft of the conveyor belt, the control motor is fixedly connected with the connecting seat, an installation seat is fixedly connected to the top of the mounting plate, the installation seat is U-shaped and has a slot opened on the side close to the conveyor belt, a sliding seat is slidably arranged on the top of the installation seat, an inkjet head is slidably arranged on the sliding seat, a limiting box is fixedly connected to the installation seat, a sample plate is slidably arranged in the limiting box, two clamping blocks are arranged in the limiting box for fixing the sample plate.

[0007] Two said card blocks are triangular and symmetrically distributed on both sides of the limiting box, the center of two said card blocks is fixedly connected with a driving rod, the driving rod penetrates through the symmetrically two sides of the limiting box and the mounting seat and is rotatably connected with the side surface of the limiting box and the mounting seat, the both ends of the driving rod are fixedly connected with a first gear, the first gear is rotatably connected with the side surface of the mounting seat, and one of the first gears is fixedly provided with a rotating motor.

[0008] Preferably, a through groove for facilitating inkjet is arranged at the center of the limiting box, and clamping grooves are arranged on the symmetrically two sides of the limiting box.

[0009] Preferably, an inkjet pattern groove is arranged at the center of the sample plate, and fixing grooves corresponding to the positions of the card blocks are arranged on the symmetrically two sides of the sample plate.

[0010] Preferably, the fixing grooves and the clamping grooves can be clamped with the card blocks, and the lengths of the fixing grooves and the clamping grooves are greater than the maximum rotating diameter of the card blocks.

[0011] Preferably, a cleaning plate is arranged on the top of the limiting box, and a transmission assembly for driving the cleaning plate to slide along the limiting box is arranged on the side surface of the mounting seat.

[0012] Preferably, two connecting blocks are fixedly connected on the symmetrically two sides of the cleaning plate, and the two connecting blocks are L-shaped and located on the top of the mounting seat.

[0013] Preferably, the transmission assembly comprises a second gear, the second gear is engaged with the first gear, the second gear is rotatably connected with the mounting seat, a circular groove is arranged on the second gear, a moving rod is slidably arranged in the circular groove, a first connecting rod is hinged on the moving rod, a second connecting rod is arranged on the first connecting rod, and the second connecting rod is hinged with the connecting block.

[0014] Preferably, a plurality of connecting boxes arranged in a linear manner are fixedly connected on the bottom of the cleaning plate, two springs are symmetrically arranged in the connecting boxes, and a scraper is fixedly connected on the bottom of the two springs.

[0015] Preferably, a rubber strip is fixedly connected on the bottom of the scraper, and the rubber strip is in contact with the top of the limiting box.

[0016] Preferably, a sponge brush is fixedly connected at the center of the rubber strip, and the sponge brush is in contact with the top of the sample plate.

[0017] Compared with the prior art, the utility model has the advantages that:

[0018] The utility model discloses a limit box, sample board, card block, transmission assembly and the cooperation of cleaning plate, realized multiple pattern injection, also guarantee the clean of inkjet platform, through the ceramic tile of needing inkjet is transmitted to the bottom of limit box through conveyer belt, utilizes inkjet head and carries out inkjet, and the ink that sprays is sprayed to ceramic tile through limit box and sample board, and then completes whole inkjet, through the rotation of rotation motor drive first gear and then drive driving rod rotation, drive two card blocks to rotate, make the one end of triangular card block convex remove the fixed groove on sample board, convenient for taking out sample board and replacing, after replacing, through the rotation of triangular card block drive the one side of triangular card block protruding and be connected in fixed groove, fix new sample board, after inkjet, can through the horizontal movement of transmission assembly drive cleaning plate, reach the quick cleaning of limit box and sample board, solved the low efficiency of existing inkjet device when inkjet, is not favorable to carry out the inkjet of different pattern, and the ink mark is easy to splash, is not easy to clean, and then lead to the problem of low qualified rate of ceramic tile. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the structural schematic diagram of the utility model;

[0020] Figure 2 It is the cooperation schematic diagram of sliding seat and inkjet head of the utility model;

[0021] Figure 3 It is the sectional structure schematic diagram of the utility model;

[0022] Figure 4 It is the cooperation schematic diagram of transmission assembly and cleaning plate of the utility model;

[0023] Figure 5 It is the cooperation schematic diagram of card block and driving rod of the utility model;

[0024] Figure 6 It is Figure 3 The enlarged view of A is shown in the middle;

[0025] Figure 7 It is Figure 4 The enlarged view of B is shown in the middle;

[0026] Figure 8 It is Figure 5 The enlarged view of C is shown in the middle.

[0027] In the figure: 1, mounting plate; 11, connecting seat; 12, mounting seat; 13, sliding seat; 2, conveying belt; 21, control motor; 3, inkjet head; 4, limiting box; 41, through slot; 42, clamping groove; 5, sample plate; 51, fixed groove; 6, clamping block; 61, driving rod; 62, first gear; 63, rotating motor; 64, transmission assembly; 641, second gear; 642, moving rod; 643, first connecting rod; 644, second connecting rod; 7, cleaning plate; 71, connecting block; 72, connecting box; 73, spring; 74, scraper; 741, rubber strip; 742, sponge brush. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0029] As Figures 1 to 8The utility model provides a kind of anti-fouling ceramic tile production inkjet device, including mounting plate 1, the top four corners of mounting plate 1 are uniformly fixedly connected with connecting seat 11, the top of mounting plate 1 is provided with conveyor belt 2, the output shaft of conveyor belt 2 is rotatably connected with connecting seat 11, the output shaft of conveyor belt 2 is fixedly connected with control motor 21, control motor 21 is fixedly connected with connecting seat 11, the top of mounting plate 1 is fixedly connected with mounting seat 12, mounting seat 12 is U-shaped and is close to the side of conveyor belt 2 and is provided with notch, the top of mounting seat 12 is slidably provided with sliding seat 13, sliding seat 13 is slidably provided with inkjet head 3 on, mounting seat 12 is fixedly connected with limit box 4, the inside of limit box 4 is slidably provided with sample plate 5, the inside of limit box 4 is provided with two clamping blocks 6 for fixing sample plate 5;Two clamping blocks 6 are triangular and symmetrically distributed on the two sides in the inside of limit box 4, the center of two clamping blocks 6 is fixedly connected with driving rod 61, driving rod 61 penetrates the symmetric two sides of limit box 4 and mounting seat 12 and is rotatably connected with the side of limit box 4 and mounting seat 12, the two ends of driving rod 61 are fixedly connected with first gear 62, first gear 62 is rotatably connected with the side of mounting seat 12, one of first gear 62 is fixedly provided with rotating motor 63, the center of limit box 4 is provided with through slot 41 for facilitating inkjet, the symmetric two sides of limit box 4 are provided with clamping groove 42, the center of sample plate 5 is provided with inkjet pattern slot, the symmetric two sides of sample plate 5 are provided with fixed groove 51 corresponding to the position of clamping block 6, fixed groove 51 and clamping groove 42 can be clamped with clamping block 6, the length of fixed groove 51 and clamping groove 42 is greater than the maximum rotating diameter of clamping block 6, the top of limit box 4 is provided with cleaning plate 7, the side of mounting seat 12 is provided with transmission assembly 64 for driving cleaning plate 7 to slide along limit box 4.

[0030] Using the above scheme: when using, the ceramic tile that needs to be inkjet is transmitted to the bottom of limit box 4 through conveyor belt 2, at this time, inkjet is carried out by using inkjet head 3, the inkjet is sprayed to the ceramic tile through limit box 4 and sample plate 5, and the whole inkjet is completed, at this time, in order to realize inkjet of different patterns, rotating motor 63 can be used to drive first gear 62 to rotate and drive driving rod 61 to rotate, drive two clamping blocks 6 to rotate, so that the one end of the protruding triangular clamping block 6 moves out of the fixed groove 51 on sample plate 5, so as to facilitate the replacement of sample plate 5, after replacement, the protruding side of triangular clamping block 6 is clamped in fixed groove 51 by rotating triangular clamping block 6, so as to fix the new sample plate 5, after inkjet is completed, transmission assembly 64 can be used to drive cleaning plate 7 to move horizontally, so as to quickly clean limit box 4 and sample plate 5, wherein rotating motor 63 can rotate forward and reverse.

[0031] As Figure 5As shown, the two symmetrical sides of the cleaning plate 7 are fixedly connected with two connecting blocks 71, the two connecting blocks 71 are L-shaped and located at the top of the mounting seat 12, the transmission assembly 64 comprises a second gear 641, the second gear 641 is engaged with the first gear 62, the second gear 641 is rotatably connected with the mounting seat 12, a circular groove is formed in the second gear 641, a moving rod 642 is slidably arranged in the circular groove, a first connecting rod 643 is hinged to the moving rod 642, a second connecting rod 644 is arranged on the first connecting rod 643, and the second connecting rod 644 is hinged to the connecting block 71.

[0032] By adopting the above scheme: the first gear 62 drives the second gear 641 to rotate forward and reverse, and then drives the moving rod 642 to move in a circular motion along the circular groove, thereby driving the second connecting rod 644 and the connecting block 71 to slide forward and backward, and then driving the cleaning plate 7 to slide along the top of the limiting box 4, so as to realize quick cleaning. When ink jetting is needed, the cleaning plate 7 is moved away from the limiting box 4, which does not affect the ink jetting operation of the ink jet head 3.

[0033] As shown in Figure 5 The bottom of the cleaning plate 7 is fixedly connected with a plurality of linearly arranged connecting boxes 72, two springs 73 are symmetrically arranged in the connecting box 72, a scraper 74 is fixedly connected to the bottom of the two springs 73, a rubber strip 741 is fixedly connected to the bottom of the scraper 74, the rubber strip 741 is in contact with the top of the limiting box 4, a sponge brush 742 is fixedly connected to the center of the rubber strip 741, and the sponge brush 742 is in contact with the top of the sample plate 5.

[0034] By adopting the above scheme: when the cleaning plate 7 is moved, the springs 73 in the bottom connecting box 72 press the scraper 74 to make it close to the limiting box 4, and then the bottom rubber strip 741 is in contact with the limiting box 4 and scrapes off the ink marks on the surface, and at the same time, the sponge brush 742 at the center is soaked in cleaning liquid to wipe off the ink marks on the sample plate 5, thereby facilitating quick cleaning of the excess ink marks.

[0035] The working principle and use process of the utility model: when using the utility model, the ceramic tile needing to be inkjetted is transmitted to the bottom of the limiting box 4 through the conveying belt 2, inkjetting is carried out by using the inkjet head 3, the ink jetted is sprayed on the ceramic tile through the limiting box 4 and the sample plate 5, and then the whole inkjetting is completed, the first gear 62 can be driven to rotate by using the rotating motor 63, and then the driving rod 61 is driven to rotate, two clamping blocks 6 are driven to rotate, one end of the protruding triangular clamping block 6 is moved out of the fixed groove 51 on the sample plate 5, the sample plate 5 is convenient to take out and replace, after replacement, the protruding side of the triangular clamping block 6 is clamped in the fixed groove 51 by rotating the triangular clamping block 6, the new sample plate 5 is fixed, after the inkjetting is completed, the second gear 641 can be driven to rotate by the first gear 62 positive rotation and reverse rotation, and then the moving rod 642 is driven to make circular motion along the circular groove, the second connecting rod 644 and the connecting block 71 are driven to slide forward and backward, and then the cleaning plate 7 is driven to slide along the top of the limiting box 4, and quick cleaning is realized; when inkjetting is needed, the cleaning plate 7 is moved to the direction away from the limiting box 4, and the inkjet operation of the inkjet head 3 is not affected.

[0036] It should be noted that the relative terms such as first and second and the like are used herein solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the utility model have been shown and described, it should be understood by those of ordinary skill in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. An inkjet device for producing a stain-resistant tile, characterized by: The application relates to a printing device, which comprises an installation plate (1), a connecting seat (11) fixedly connected to the top four corners of the installation plate (1), a conveying belt (2) arranged above the installation plate (1), a control motor (21) fixedly connected to the output shaft of the conveying belt (2) and rotatably connected with the connecting seat (11), an installation seat (12) fixedly connected to the top of the installation plate (1), a slot opened in the side of the installation seat (12) close to the conveying belt (2), a sliding seat (13) slidably arranged on the top of the installation seat (12), an inkjet head (3) slidably arranged on the sliding seat (13), a limiting box (4) fixedly connected to the installation seat (12), a sample plate (5) slidably arranged in the limiting box (4), and two clamping blocks (6) arranged in the limiting box (4) for fixing the sample plate (5). The two clamping blocks (6) are triangular and symmetrically arranged in the limiting box (4), a driving rod (61) is fixedly connected to the center of the two clamping blocks (6), the driving rod (61) penetrates through the symmetrically opposite sides of the limiting box (4) and the installation seat (12) and is rotatably connected with the side faces of the limiting box (4) and the installation seat (12), first gear wheels (62) are fixedly connected to the two ends of the driving rod (61), and a rotating motor (63) is fixedly arranged on one of the first gear wheels (62). A through groove (41) for inkjet is arranged in the center of the limiting box (4), and clamping grooves (42) are arranged on the symmetrically opposite sides of the limiting box (4).

2. The inkjet device for anti-stain ceramic tile production according to claim 1, characterized in that: A pattern groove for inkjet is arranged in the center of the sample plate (5), and fixing grooves (51) corresponding to the positions of the clamping blocks (6) are arranged on the symmetrically opposite sides of the sample plate (5).

3. The inkjet device for anti-stain ceramic tile production according to claim 1, characterized in that: The fixing grooves (51) and the clamping grooves (42) can be clamped with the clamping blocks (6), and the lengths of the fixing grooves (51) and the clamping grooves (42) are greater than the maximum rotating diameter of the clamping blocks (6).

4. The inkjet device for anti-stain ceramic tile production according to claim 3, characterized in that: A cleaning plate (7) is arranged on the top of the limiting box (4), and a transmission assembly (64) for driving the cleaning plate (7) to slide along the limiting box (4) is arranged on the side face of the installation seat (12).

5. The inkjet device for anti-stain ceramic tile production according to claim 1, characterized in that: Two connecting blocks (71) are fixedly connected to the symmetrically opposite sides of the cleaning plate (7), and the two connecting blocks (71) are L-shaped and arranged on the top of the installation seat (12).

6. The inkjet device for producing a stain-resistant tile according to claim 5, characterized in that: The transmission assembly (64) comprises a second gear wheel (641), the second gear wheel (641) is engaged with the first gear wheels (62), the second gear wheel (641) is rotatably connected with the installation seat (12), a circular groove is arranged on the second gear wheel (641), a moving rod (642) is slidably arranged in the circular groove, a first connecting rod (643) is hinged to the moving rod (642), a second connecting rod (644) is arranged on the first connecting rod (643), and the second connecting rod (644) is hinged with the connecting blocks (71).

7. The inkjet device for producing a stain-resistant tile according to claim 5, characterized in that: ​ 8. The inkjet device for producing a stain-resistant tile according to claim 5, characterized in that: The bottom of the cleaning plate (7) is fixedly connected with a plurality of linearly arranged connecting boxes (72), the inside of the connecting box (72) is symmetrically provided with two springs (73), and the bottom of the two springs (73) is fixedly connected with a scraper (74).

9. The inkjet device for producing a stain-resistant tile according to claim 8, characterized in that: The bottom of the scraper (74) is fixedly connected with a rubber strip (741), and the rubber strip (741) is in contact with the top of the limiting box (4).

10. The inkjet device for producing a stain-resistant tile according to claim 9, characterized in that: The center of the rubber strip (741) is fixedly connected with a sponge brush (742), and the sponge brush (742) is in contact with the top of the template (5).