Steel existence detection device for transfer chain of steel rolling production line
By using a combination of proximity switches and gear bearings on the transfer chain of the steel rolling production line, the problems of easy damage and wear of the device were solved, and high-precision and stable steel detection was achieved.
Patent Information
- Application Number
- CN202422725437.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The steel inspection device of the existing steel rolling production line transfer chain is easily damaged by high temperature, resulting in high spare parts consumption. Furthermore, sliding friction causes severe wear of the mechanism, affecting the accuracy and stability of the inspection.
By replacing diffuse reflection photoelectric switches with proximity switches and combining them with gear bearings and chains, rolling friction is achieved, reducing wear and improving detection accuracy and device lifespan.
It effectively reduces spare parts wear and tear, improves the accuracy of detection signals and the frequency of device operation, and extends service life.
Smart Images

Figure CN223521715U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a steel rolling production line equipment field, concretely relates to a steel rolling production line transfer chain has steel detection device. BACKGROUND
[0002] The inspection bench area is mainly composed of three sections of transfer chains and a counter, and is responsible for counting the number of finished bars. Due to the fast rolling rhythm and diversified rolling varieties of the production line, the finished products need to be quickly and accurately moved to the inspection area for steel bar counting. The main function of this device is to effectively detect the finished steel in the transfer chain area, ensuring that the transfer chain can accurately move the finished products to the counting station for steel bar counting.
[0003] The inspection bench area input roller conveys the finished steel to the level position with the first section of chain, and the flat support device supports the steel on the first section of chain. The first section of chain moves a certain distance to clear the entrance, waiting for the next batch of steel. When the first section of chain is full of finished steel, the second section of chain starts to run. When the finished steel is transferred to the second section of chain steel detection device area, the third section of chain starts to move the steel. When the steel passes through the counting area installed in the middle position of the third section of chain, the steel bar counting is performed. When the counting reaches the set number, the three sections of chain are stopped at the same time, and the steel is separated. Since the running distance of the first and second sections of chain is calculated by using the encoder feedback data, a certain cumulative error is easy to occur, causing the accumulation of finished steel. Therefore, a steel detection device is installed at the tail of the second section of chain to accurately detect whether the finished steel has arrived, so as to accurately control the start and stop of the third section of chain.
[0004] The original steel detection device uses a diffuse reflection photoelectric switch. During use, the diffuse reflection photoelectric switch is easy to be damaged by high temperature, causing large spare part loss. At the same time, when the signal is abnormal, the steel is easy to accumulate on the third section of chain, causing certain difficulties in steel bar counting and separation. In addition, the finished steel rubs through the detection mechanism, causing large wear of the mechanism, short service life, and the need for re-welding or replacement of the detection mechanism after a period of time. Therefore, the present application provides a steel rolling production line transfer chain steel detection device to improve such problems. UTILITY MODEL CONTENTS
[0005] The utility model discloses a purpose lies in the deficiency and defect in prior art, provide a kind of steel detection device of steel rolling production line transfer chain, the equipment adopts proximity switch to replace traditional plastic shell diffuse reflection photoelectric switch, can effectively reduce the loss of spare parts caused by high-temperature baking photoelectric plastic shell diffuse reflection switch, simultaneously adopt the combination mode of gear bearing plus chain, make its steel from the original sliding friction when passing through upper end become rolling friction, can effectively reduce the wear of mechanism, reduce the device loss rate, and adopt bearing auxiliary, can flexibly rotate in counterweight and chain two sides, improve the effective action frequency of device, ensure the accuracy of steel detection signal, the equipment is portable, can be applied in multiple occasions, and installation is flexible and convenient.
[0006] To realize the above-mentioned purpose, the utility model discloses the following technical scheme is: a kind of steel detection device of steel rolling production line transfer chain, it includes base 17, the front and rear ends of the bottom of base 17 are respectively provided with front base fixed plate 1 and rear base fixed plate 13, proximity switch 18 is installed on rear base fixed plate 13, and the two sides of the top of base 17 are respectively installed with first bearing fixed seat 3 and second bearing fixed seat 15, first bearing 4 is equipped in first bearing fixed seat 3, second bearing 14 is equipped in second bearing fixed seat 15, and bearing connecting rod 16 is connected between first bearing 4 and second bearing 14, the upper end of base 17 is installed with counterweight 2, and one end of counterweight 2 is equipped with first fixed part 5 and second fixed part 12, the other end of first fixed part 5 is fixedly connected with first rotating part 6, and the top of first rotating part 6 is installed with first gear bearing 7, and the other end of second fixed part 12 is fixedly connected with second rotating part 10, and the top of second rotating part 10 is installed with second gear bearing 9, the chain 8 is linked between first gear bearing 7 and second gear bearing 9, and proximity switch sensing block 11 is installed on first rotating part 6 and second fixed part 12.
[0007] Further, the shape size of first fixed part 5 is same with the shape size of second fixed part 12, and the shape size of first rotating part 6 is same with the shape size of second rotating part 10.
[0008] Further, first fixed part 5 and second fixed part 12 are symmetrically arranged on the surface of base 17, and the length extension direction of first fixed part 5 and the length extension direction of second fixed part 12 are same with the length extension direction of base 17.
[0009] Further, first rotating part 6 and first fixed part 5 are perpendicular to each other, and second rotating part 10 and second fixed part 12 are perpendicular to each other.
[0010] Further, proximity switch 18 is located directly below first rotating part 6 and second rotating part 10.
[0011] Further, the first fixing part 5 and the second fixing part 12 are welded on the bearing connecting rod 16, and the first fixing part 5 and the second fixing part 12 are located between the first bearing fixing seat 3 and the second bearing fixing seat 15.
[0012] After the above technical scheme is adopted, the device uses a proximity switch to replace a traditional plastic shell diffuse reflection photoelectric switch, which can effectively reduce the loss of spare parts caused by high-temperature baking of the photoelectric plastic shell diffuse reflection switch, and the combination of the gear bearing and the chain is adopted, so that the steel passes through the upper end from the original sliding friction to rolling friction, which can effectively reduce the wear of the mechanism, reduce the device loss rate, and the bearing auxiliary can flexibly rotate on both sides of the counterweight and the chain, improve the effective action frequency of the device, and ensure the accuracy of the steel detection signal. BRIEF DESCRIPTION OF DRAWINGS
[0013] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0014] Figure 1 is a structural schematic diagram of the present application.
[0015] Figure 2 is Figure 1 is a corresponding rear view structural schematic diagram.
[0016] Figure 3 is a use state schematic diagram of the present application.
[0017] Figure 4 is a structural schematic diagram of the second embodiment in the present application.
[0018] The drawings are explained: front base fixed plate 1, counterweight 2, first bearing fixing seat 3, first bearing 4, first fixing part 5, first rotating part 6, first gear bearing 7, chain 8, second gear bearing 9, second rotating part 10, proximity switch sensing block 11, second fixing part 12, rear base fixed plate 13, second bearing 14, second bearing fixing seat 15, bearing connecting rod 16, base 17, proximity switch 18. DETAILED DESCRIPTION
[0019] Embodiment one
[0020] Referring to Figures 1-3As shown in the specific embodiment, the technical scheme adopted by the present embodiment is as follows: it comprises a base 17, front and rear ends of the base 17 are respectively provided with a front base fixing plate 1 and a rear base fixing plate 13, a proximity switch 18 is installed on the rear base fixing plate 13, both sides of the upper end of the base 17 are respectively provided with a first bearing fixing seat 3 and a second bearing fixing seat 15, the first bearing fixing seat 3 is provided with a first bearing 4, the second bearing fixing seat 15 is provided with a second bearing 14, and a bearing connecting rod 16 is connected between the first bearing 4 and the second bearing 14, a counterweight 2 is installed on the upper end of the base 17, the counterweight 2 is provided with a first fixing part 5 and a second fixing part 12 at one end, the first fixing part 5 is fixedly connected with a first rotating part 6 at the other end, the first rotating part 6 is installed with a first gear bearing 7 at the top, the second fixing part 12 is fixedly connected with a second rotating part 10 at the other end, the second rotating part 10 is installed with a second gear bearing 9 at the top, a chain 8 is connected between the first gear bearing 7 and the second gear bearing 9, and the first rotating part 6 and the second fixing part 12 are installed with a proximity switch sensing block 11.
[0021] More specifically, the shape and size of the first fixing part 5 are the same as those of the second fixing part 12, and the shape and size of the first rotating part 6 are the same as those of the second rotating part 10. The same structure and size are adopted for manufacturing, which not only facilitates the installation and maintenance of the staff, but also effectively saves the manufacturing cost.
[0022] More specifically, the first fixing part 5 and the second fixing part 12 are arranged symmetrically and parallel to each other on the surface of the base 17, and the length extension directions of the first fixing part 5 and the second fixing part 12 are the same as the length extension direction of the base 17.
[0023] More specifically, the first rotating part 6 is perpendicular to the first fixing part 5, and the second rotating part 10 is perpendicular to the second fixing part 12.
[0024] More specifically, the proximity switch 18 is located directly below the first rotating part 6 and the second rotating part 10. The proximity switch 18 can better detect the position of the proximity switch sensing block 11, thereby judging whether there is steel.
[0025] More specifically, the first fixing part 5 and the second fixing part 12 are welded on the bearing connecting rod 16, and the first fixing part 5 and the second fixing part 12 are located between the first bearing fixing seat 3 and the second bearing fixing seat 15.
[0026] Example two
[0027] Reference Figure 4As shown, the difference between the embodiment and the embodiment one is that the front base fixing plate 1 is installed on one side of the lower end of the base 17, and the installation fixing plate is installed on the other side of the lower end of the base 17, and the proximity switch 18 is installed on the installation fixing plate. The proximity switch 18 is installed through the installation fixing plate, so that the installation effect of the proximity switch 18 is guaranteed, and the installation efficiency of the equipment is guaranteed.
[0028] The working principle of the utility model is: when the finished steel runs to the device along the chain 8, the proximity switch sensing block 11 moves downward to the proximity switch 18 side due to the steel pressing on the chain 8 and the influence of gravity, and then approaches the proximity switch 18, when the proximity switch 18 detects the proximity switch sensing block 11, the proximity switch 18 sends a steel detection signal to the PLC, in the process of moving of the finished steel along the moving chain, the chain 8 also rotates along with the finished steel due to the influence of friction, so that the wear of the mechanism can be effectively reduced, and the service life of the equipment can be prolonged, when the finished steel passes through the detection area and there is no steel pressing on the chain 8, the first rotating part 6 and the second rotating part 10 are affected by the counterweight 2, and the first rotating part 6 and the second rotating part 10 return to the original state, at this time, the proximity switch sensing block 11 is away from the proximity switch 18, and the proximity switch 18 sends a no-steel detection signal to the PLC.
[0029] The above is only used to illustrate the technical scheme of the utility model and is not limited, other modifications or equivalent replacements of the technical scheme of the utility model made by the ordinary skilled in the art should be covered in the claim range of the utility model.
Claims
1. A steel detection device for a transfer chain in a steel rolling production line, characterized in that: It includes the base (17), the front and rear ends below the base (17) are respectively provided with front base fixed plate (1) and rear base fixed plate (13), the rear base fixed plate (13) is installed with proximity switch (18), and the upper sides of the base (17) are respectively installed with first bearing fixed seat (3) and second bearing fixed seat (15), the first bearing fixed seat (3) is provided with first bearing (4), the second bearing fixed seat (15) is provided with second bearing (14), and the first bearing (4) and the second bearing (14) are connected with bearing connecting rod (16), the upper end of the base (17) is installed with counterweight (2), one end of the counterweight (2) is provided with first fixed part (5) and second fixed part (12), the other end of the first fixed part (5) is fixedly connected with first rotating part (6), the top of the first rotating part (6) is installed with first gear bearing (7), and the other end of the second fixed part (12) is fixedly connected with second rotating part (10), the top of the second rotating part (10) is installed with second gear bearing (9), the first gear bearing (7) and the second gear bearing (9) are linked with chain (8), the first rotating part (6) and the second fixed part (12) are installed with proximity switch sensing block (11).
2. A device for detecting the presence of a steel strip on a transfer chain of a rolling line as claimed in claim 1, characterized in that: The shape and size of the first fixed part (5) are same with the shape and size of the second fixed part (12), and the shape and size of the first rotating part (6) are same with the shape and size of the second rotating part (10).
3. A device for detecting the presence of a steel strip on a transfer chain of a rolling line as claimed in claim 1, characterized in that: The first fixed part (5) and the second fixed part (12) are arranged on the surface of the base (17) in parallel and symmetrically, and the length extension direction of the first fixed part (5) and the length extension direction of the second fixed part (12) are same with the length extension direction of the base (17).
4. A device for detecting the presence of a steel strip on a transfer chain of a rolling line as claimed in claim 1, characterized in that: The first rotating part (6) is perpendicular to the first fixed part (5), and the second rotating part (10) is perpendicular to the second fixed part (12).
5. A device for detecting the presence of steel in a transfer chain of a rolling mill line according to claim 1, characterized in that: The proximity switch (18) is located directly below the first rotating part (6) and the second rotating part (10).
6. A device for detecting the presence of steel in a transfer chain of a rolling mill line according to claim 1, characterized in that: The first fixed part (5) and the second fixed part (12) are welded on the bearing connecting rod (16), and the first fixed part (5) and the second fixed part (12) are located between the first bearing fixed seat (3) and the second bearing fixed seat (15).
7. A device for detecting the presence of steel in a transfer chain of a rolling mill line according to claim 1, characterized in that: The lower end of the base (17) is installed with the front base fixed plate (1) on one side, and the lower end of the base (17) is installed with the mounting fixed plate on the other side, and the proximity switch (18) is installed on the mounting fixed plate.