Pneumatic ash conveying pipe bottom disturbance device

By combining the impeller and arc-shaped brush plate of the bottom disturbance device of the pneumatic ash conveying pipe, the problem of blockage caused by ash accumulation on the inner wall of the pneumatic ash conveying pipe is solved, achieving efficient cleaning and convenient maintenance, and ensuring the smoothness of pneumatic conveying.

CN223521880UActive Publication Date: 2025-11-07广东粤电靖海发电有限公司
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Patent Information

Application Number
CN202422740568.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-11-07
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Dust accumulation on the inner wall of existing pneumatic ash conveying pipes leads to pipe blockage, resulting in low cleaning efficiency and safety risks. Existing mechanical cleaning methods are complex and have high maintenance costs.

Method used

A pneumatic ash conveying pipe bottom disturbance device is designed, which uses a combination of impeller and arc-shaped brush plate. The impeller is driven to rotate by airflow, which drives the turntable and sliding frame to achieve the cleaning of the inner wall of the pipe by the arc-shaped brush plate. The brush plate can be replaced through a convenient disassembly structure.

Benefits of technology

It effectively cleans dust from the inner walls of pipes, ensuring smooth pneumatic conveying, improving cleaning efficiency and ease of equipment maintenance, and reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pneumatic ash conveying pipe cleaning, and discloses a pneumatic ash conveying pipe bottom disturbance device which comprises a pipeline and a splicing assembly, the splicing assembly is arranged in the pipeline, the bottom of the pipeline is fixedly connected with a base, the bottom of the base is provided with a sealing plate, the top of the pipeline is fixedly connected with a mounting box, and the mounting box is fixedly connected with the splicing assembly. And two rotating rods are rotationally connected into the mounting box, one end of the rotating rod on the left side penetrates through the inner wall of the pipeline and is fixedly connected with an impeller, and a disturbance assembly is arranged in the pipeline. According to the dust removal device, air enters the pipeline to enable the impeller to rotate, the combined block drives the arc-shaped brush plates to start reciprocating motion under the cooperation of a plurality of structures, dust accumulated on the inner wall of the pipeline is effectively swept, meanwhile, the air entering the pipeline continues to flow, the dust swept by the arc-shaped brush plates can be blown away, and the dust removal effect is improved. Therefore, the pipeline is kept clean, and smooth pneumatic ash conveying is ensured.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pneumatic ash conveying pipe cleaning technical field especially relates to a pneumatic ash conveying pipe bottom disturbance device. BACKGROUND

[0002] Pneumatic ash conveying pipe is a kind of conveying equipment widely used in industrial field, mainly used to convey powder material in closed pipeline system by the action of airflow.Pneumatic ash conveying pipe is usually made of corrosion-resistant, high-strength material to adapt to different working environments and material characteristics.In the pneumatic conveying process, compressed air or other gas is used as power source to suspend material in airflow and transport it to destination along the pipeline.

[0003] In the existing pneumatic ash conveying scene, there are some problems.For example, in the pneumatic ash conveying system of some factories, due to long-term use, dust and material residues will gradually accumulate on the inner wall of pneumatic ash conveying pipe.These accumulated dust will cause the inner diameter of the pipeline to become smaller, increase the resistance of airflow, and thus affect the efficiency of pneumatic ash conveying.In actual operation, when dust accumulates to a certain extent, it will cause poor conveying, even block the pipeline, and affect the normal production.The reasons are as follows: on the one hand, during pneumatic conveying, friction and collision exist between material and pipeline inner wall, which will cause some fine particles to adhere to the inner wall of the pipeline.Especially in the case of unstable airflow speed or high material humidity, dust is more likely to accumulate.On the other hand, the existing pneumatic ash conveying pipe usually adopts manual cleaning method, which is not only inefficient, but also has safety risks.Some use additional mechanical cleaning method, but the structure is complex, the maintenance cost is high, and the pipeline is easy to be damaged, so the technical field proposes a pneumatic ash conveying pipe bottom disturbance device to solve the above problems. SUMMARY

[0004] To make up for the above shortcomings, the utility model provides a pneumatic ash conveying pipe bottom disturbance device, which aims to improve the problem of inconvenient cleaning of dust accumulated in the interior of the pneumatic ash conveying pipe in the prior art.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a pneumatic ash conveying pipe bottom disturbance device, comprising a pipeline and a splicing assembly, the splicing assembly is arranged in the interior of the pipeline, the bottom of the pipeline is fixedly connected with a base, the bottom of the base is provided with a sealing plate, the top of the pipeline is fixedly connected with a mounting box, two rotating rods are rotatably connected in the interior of the mounting box, one end of the rotating rod on the left side penetrates the inner wall of the pipeline and is fixedly connected with an impeller, the interior of the pipeline is provided with a disturbance assembly, and the disturbance assembly is used for sweeping dust in the interior of the pipeline.

[0006] The disturbing assembly comprises a rotating disc, the top of which is fixedly connected to one end of a lower rotating rod, and the bottom of which is fixedly connected to a limiting frame, the inner wall of the pipeline is fixedly connected with two movable columns, the inner side of the two movable columns is slidably connected with a sliding frame, the outer side of the sliding frame is fixedly connected with two connecting rods, the bottom of the connecting rod is provided with a combination block, the bottom of the combination block is fixedly connected with a straight strip plate, and the bottom of the straight strip plate is fixedly connected with a plurality of arc-shaped brush plates.

[0007] Further, the outer side of the movable column is slidably connected with the inner side of the sliding frame, and the bottom of the arc-shaped brush plate is attached to the inner wall of the pipeline.

[0008] Further, the other end of the two rotating rods is fixedly connected with a bevel gear, and the two bevel gears are engaged.

[0009] Further, the splicing assembly comprises an insertion rod, which is slidably connected at the inner through hole of the connecting rod.

[0010] Further, the inner wall of the combination block is fixedly connected with a spring, and one end of the spring is fixedly connected with a clamping block.

[0011] Further, the inside of the combination block is provided with a ball, and the outer side of the ball is in contact with the outer side of the insertion rod.

[0012] Further, the outer side of the clamping block is in contact with the outer side of the insertion rod, the outer side of the connecting rod is threadedly connected with a limiting column, and the inner side of the insertion rod is provided with a clamping groove.

[0013] Further, the outer side of the insertion rod is slidably connected with the inner through hole of the combination block, and one end of the limiting column is clamped in the inner side of the clamping groove.

[0014] The utility model has the following beneficial effects:

[0015] 1、in the utility model, the wind in the pipeline makes the impeller rotate, and under the cooperation of multiple structures, the combination block drives multiple arc-shaped brush plates to start reciprocating movement, effectively sweeping the dust accumulated on the inner wall of the pipeline, at the same time, the wind entering the pipeline continues to flow, which can blow away the dust swept by the arc-shaped brush plate, thereby keeping the pipeline clean and ensuring the smooth operation of pneumatic dust conveying.

[0016] 2、in the utility model, after the limiting column is pulled out from the inner side of the clamping groove, the insertion rod is pulled out from the inner side of the combination block and the connecting rod, so that the connection between the connecting rod and the combination block is released, at this time, the combination block and multiple arc-shaped brush plates can be taken down together, this dismounting and replacing mode is very convenient, without the aid of complex tools and complicated operation process, the replacement work of the arc-shaped brush plate can be quickly completed, and the maintenance efficiency and operation stability of the equipment are greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 A perspective view of a pneumatic ash conveying pipe bottom disturbance device is provided for the utility model;

[0018] Figure 2 A pipeline internal structure schematic view of a pneumatic ash conveying pipe bottom disturbance device is provided for the utility model;

[0019] Figure 3 A turntable structure schematic view of a pneumatic ash conveying pipe bottom disturbance device is provided for the utility model;

[0020] Figure 4 An arc-shaped brush plate structure schematic view of a pneumatic ash conveying pipe bottom disturbance device is provided for the utility model.

[0021] Legend:

[0022] 1, pipeline; 2, base; 3, sealing plate; 4, mounting box; 5, rotating rod; 6, impeller; 7, bevel gear; 8, turntable; 9, limiting frame; 10, movable column; 11, sliding frame; 12, connecting rod; 13, combined block; 14, straight strip plate; 15, arc-shaped brush plate; 16, spring; 17, clamping block; 18, ball; 19, limiting column; 20, insertion rod; 21, clamping groove. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] Reference Figures 1-3The utility model provides an embodiment: a kind of pneumatic dust conveying pipe bottom disturbance device, including pipeline 1 and splicing component, splicing component is arranged in the inside of pipeline 1, the bottom of pipeline 1 is fixedly connected with base 2, provides stable support for entire device. The bottom of base 2 is provided with sealing plate 3, when needing to maintain or replace component inside device, can open sealing plate 3 and operate. The top of pipeline 1 is fixedly connected with mounting box 4, and mounting box 4 provides installation space for inside rotating rod 5 etc. component. Two rotating rods 5 are rotatably connected in the inside of mounting box 4, and the rotation of rotating rod 5 is the key of the operation of entire device. The one end of left rotating rod 5 penetrates the inner wall of pipeline 1 and is fixedly connected with impeller 6, when the inside of pipeline 1 starts to send air from left side, powerful airflow can blow impeller 6 and rotate fast. The inside of pipeline 1 is provided with disturbance component, and disturbance component is used to sweep dust inside pipeline 1, to ensure that pipeline 1 is unobstructed. Disturbance component includes turntable 8, and the top of turntable 8 is fixedly connected in the one end of lower rotating rod 5. When left rotating rod 5 rotates, under the cooperation of two bevel gears 7, so that lower rotating rod 5 drives turntable 8 to rotate. The bottom of turntable 8 is fixedly connected with limiting frame 9, and the inner wall of pipeline 1 is fixedly connected with two movable columns 10, and the inner side of two movable columns 10 is slidably connected with sliding frame 11. Sliding frame 11 can stably slide along specific path under the joint action of limiting frame 9 and movable column 10. The outer side of sliding frame 11 is fixedly connected with two connecting rods 12, and the bottom of connecting rod 12 is provided with combination block 13, and the bottom of combination block 13 is fixedly connected with straight strip plate 14, and the bottom of straight strip plate 14 is fixedly connected with multiple arc-shaped brush plates 15. The outer side of movable column 10 is slidably connected with the inner side of sliding frame 11, to ensure the smoothness of sliding. The bottom of arc-shaped brush plate 15 is attached to the inner wall of pipeline 1, can effectively sweep dust in the inner wall of pipeline 1. The other end of two rotating rods 5 is fixedly connected with bevel gear 7, and two bevel gears 7 are engaged, realize the transmission of power.

[0025] Specifically, when the inside of the pipeline 1 is blown from the left side, a strong airflow rapidly flows in, at this time, the airflow can blow the impeller 6 to rotate. The rotation of the impeller 6 further drives the left rotating rod 5 to start rotating. Under the close and accurate cooperation of the two bevel gears 7, the lower rotating rod 5 obtains power and drives the rotating disc 8 to rotate. With the rotation of the rotating disc 8, the movable column 10 plays an important guiding role, which can drive the sliding frame 11 to slide smoothly and regularly along the inside path of the limiting frame 9. In this process, the movement of the sliding frame 11 will further drive the connecting rod 12 to move, and the connecting rod 12 will drive the combined block 13 to move. With the movement of the combined block 13, a plurality of arc-shaped brush plates 15 connected thereto begin to move back and forth. These arc-shaped brush plates 15 can closely fit the inner wall of the pipeline 1 during reciprocating movement, effectively sweeping the dust accumulated on the inner wall of the pipeline 1. At the same time, the wind entering the inside of the pipeline 1 continues to flow, which can blow away the dust swept by the arc-shaped brush plates 15, thereby keeping the pipeline 1 clean and ensuring the smooth operation of the pneumatic dust conveying.

[0026] Referring to Figures 2-4 The splicing assembly includes a plug rod 20 which is slidingly connected at the inner through hole of the connecting rod 12, and serves to connect the connecting rod 12 and the combined block 13. The inner wall of the combined block 13 is fixedly connected with a spring 16 which has elasticity and can be stretched and contracted within a certain range. One end of the spring 16 is fixedly connected with a clamping block 17, and the inside of the combined block 13 is provided with a ball 18, the outside of which is in contact with the outside of the plug rod 20, and the outside of the clamping block 17 is in contact with the outside of the plug rod 20, thereby ensuring the stable connection of the plug rod 20 inside the combined block 13. The outside of the connecting rod 12 is threadedly connected with a limiting column 19, the inside of the plug rod 20 is provided with a clamping groove 21, and the outside of the plug rod 20 is slidingly connected with the inner through hole of the combined block 13, one end of the limiting column 19 is clamped in the inside of the clamping groove 21, thereby further enhancing the stability of the connection.

[0027] Specifically, when the arc-shaped brush plates 15 need to be replaced due to wear, the sealing plate 3 can be opened, and then the limiting column 19 is rotated, and one end of the limiting column 19 is gradually pulled out from the inside of the clamping groove 21. Then, the plug rod 20 is carefully pulled out from the inside of the combined block 13 and the connecting rod 12. Through such an operation, the connection between the connecting rod 12 and the combined block 13 is released. At this time, the combined block 13 together with the plurality of arc-shaped brush plates 15 can be removed. This disassembly and replacement method is very convenient, without the need for complex tools or complicated operation procedures. Even in a relatively narrow space or in an emergency, the replacement of the arc-shaped brush plates 15 can be quickly completed, greatly improving the maintenance efficiency and the stability of the operation of the equipment.

[0028] Working principle: when the inside of pipeline 1 starts to send air from left side, can blow impeller 6 to rotate, and then drive left side rotating rod 5 to rotate, under the cooperation of two bevel gears 7, make the lower rotating rod 5 drive rotating disc 8 to rotate, so that movable column 10 can drive sliding frame 11 to slide along the inside path of limiting frame 9, and then make connecting rod 12 drive combination block 13 to move, so that multiple arc-shaped brush plates 15 move back and forth, sweep the dust on the inner wall of pipeline 1, and the wind entering the inside of pipeline 1 blows away the dust, in addition, can open sealing plate 3 to replace the worn arc-shaped brush plate 15, after rotating limiting column 19, pull out the one end of limiting column 19 from the inside of clamping groove 21, then pull out plug rod 20 from the inside of combination block 13 and connecting rod 12, so that the connection between connecting rod 12 and combination block 13 is lost, can take down combination block 13 together with multiple arc-shaped brush plates 15, this dismounting and replacing mode is more convenient.

[0029] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A pneumatic ash conveying pipe bottom agitating device, comprising a pipe (1) and a splicing assembly, characterized in that: The splicing assembly is arranged in the inside of the pipeline (1), the bottom of the pipeline (1) is fixedly connected with the base (2), the bottom of the base (2) is arranged with the sealing plate (3), the top of the pipeline (1) is fixedly connected with the mounting box (4), the inside of the mounting box (4) is rotatably connected with two rotating rods (5), one end of the rotating rod (5) on the left side penetrates the inner wall of the pipeline (1) and is fixedly connected with the impeller (6), the inside of the pipeline (1) is arranged with the disturbance assembly, and the disturbance assembly is used for sweeping dust in the inside of the pipeline (1). The disturbance assembly comprises a rotating disc (8), the top of the rotating disc (8) is fixedly connected with one end of the lower rotating rod (5), the bottom of the rotating disc (8) is fixedly connected with the limiting frame (9), the inner wall of the pipeline (1) is fixedly connected with two movable columns (10), the inner side of the two movable columns (10) is slidably connected with the sliding frame (11), the outer side of the sliding frame (11) is fixedly connected with two connecting rods (12), the bottom of the connecting rod (12) is arranged with the combined block (13), the bottom of the combined block (13) is fixedly connected with the straight strip plate (14), and the bottom of the straight strip plate (14) is fixedly connected with a plurality of arc-shaped brush plates (15).

2. A bottom agitator for a pneumatic ash conveying pipe according to claim 1, characterized in that: The outer side of the movable column (10) is slidably connected with the inner side of the sliding frame (11), and the bottom of the arc-shaped brush plate (15) is attached to the inner wall of the pipeline (1).

3. A bottom agitator for a pneumatic ash conveying pipe according to claim 2, characterized in that: The other end of the two rotating rods (5) is fixedly connected with the bevel gear (7), and the two bevel gears (7) are engaged.

4. A bottom agitator for a pneumatic ash conveying pipe according to claim 1, characterized in that: The splicing assembly comprises an insertion rod (20), and the insertion rod (20) is slidably connected in the through hole of the connecting rod (12).

5. A bottom agitator for a pneumatic ash conveying pipe according to claim 4, characterized in that: The inner wall of the combined block (13) is fixedly connected with the spring (16), one end of the spring (16) is fixedly connected with the clamping block (17).

6. A bottom agitator for a pneumatic ash conveying pipe according to claim 5, characterized in that: The inside of the combined block (13) is arranged with the ball (18), and the outer side of the ball (18) is in contact with the outer side of the insertion rod (20).

7. A bottom agitator for a pneumatic ash conveying pipe according to claim 6, characterized in that: The outer side of the clamping block (17) is in contact with the outer side of the insertion rod (20), the outer side of the connecting rod (12) is threadedly connected with the limiting column (19), and the inner side of the insertion rod (20) is provided with the clamping groove (21).

8. A bottom agitator for a pneumatic ash conveying pipe according to claim 7, characterized in that: The outer side of the insertion rod (20) is slidably connected in the through hole of the combined block (13), and one end of the limiting column (19) is clamped in the inside of the clamping groove (21).