Automatic powder discharging device

By combining electric push rods and vibration components, quantitative control of the automatic powder feeding device is achieved, solving the problems of unstable powder feeding and excessive dust, and ensuring the accuracy of powder mixing ratio and production efficiency.

CN223521904UActive Publication Date: 2025-11-07JIANGSU POD NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202423091933.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-07
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to control the quantitative amount of powder feeding, especially when mixing multiple powders, the proportion is difficult to be precise, which easily leads to excessive and unstable feeding, resulting in a lot of dust.

Method used

An automatic powder feeding device is adopted, which controls the cooperation of the sliding block and the threaded column through an electric push rod to achieve precise adjustment of the feeding petals, and combines it with a vibration component to prevent powder accumulation and ensure uniform and rapid powder feeding.

Benefits of technology

It enables automatic quantitative feeding of powder, ensuring accurate proportions of each component, avoiding waste of raw materials, improving production efficiency and reducing dust generation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of powder discharging, and discloses an automatic powder discharging device which comprises a containing barrel, an electric push rod is fixedly connected to the top of the containing barrel, a sliding block is fixedly connected to the driving end of the electric push rod, and a square sliding block is fixedly connected to the bottom of the sliding block. Two fixing columns are fixedly connected to the interior of the sliding block, threaded columns are slidably connected to the exteriors of the two fixing columns, discharging petals are fixedly connected to the left sides of the threaded columns, an anti-blocking vibration assembly is arranged at the top of the containing barrel and comprises a fixing plate, and a supporting frame is fixedly connected to the top of the fixing plate. According to the quantitative blanking device, the blanking quantity of each raw material can be strictly controlled, and the accurate proportion of each component is ensured, so that the stable quality and performance of a product are ensured, and the waste of the raw materials caused by excessive blanking is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to powder unloading technical field especially, it relates to a powder automatic unloading device. BACKGROUND

[0002] POD fiber has been widely applied in many fields such as textile, clothing, home textile and the like due to its excellent elastic recovery, soft hand feeling and good chemical resistance, and modern manufacturing industry is developing towards automation and intelligence, in the production process of POD fiber, the traditional manual unloading mode has many drawbacks, such as slow unloading speed, poor precision, high labor intensity and the like, and the automatic unloading device can realize continuous and stable unloading operation, and effectively improve production efficiency.

[0003] When the screw conveyor rotates, the spiral blade will push the powder forward. Its working principle is similar to that of a screw in a nut. By controlling the rotation speed of the screw conveyor, the unloading speed of the powder can be accurately controlled. When quantitative unloading is required, the unloading amount of the powder can be calculated and controlled according to parameters such as the pitch of the spiral blade, the rotation speed and the cross-sectional area of the channel.

[0004] In the prior art, it is difficult to quantitatively unload powder, and in the production process requiring mixing of multiple powders, it is difficult to ensure the accurate proportion of each powder raw material, and it is difficult to quantitatively control, and it is easy to cause excessive unloading, and in the operation process, more dust is generated due to unstable unloading amount, therefore, a powder automatic unloading device is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a powder automatic unloading device, which aims to improve the quantitative difficulty of powder unloading technology in the prior art, so that the proportion of multiple powder mixing is difficult to be accurate, easy to be over-unloaded, and more dust is generated due to unstable unloading in operation.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A powder automatic unloading device, comprising a container, the top of the container is fixedly connected with an electric push rod, the driving end of the electric push rod is fixedly connected with a sliding block, the bottom of the sliding block is fixedly connected with a square slide block, the inside of the sliding block is fixedly connected with two fixed columns, the outside of the two fixed columns is slidably connected with a threaded column, the left side of the threaded column is fixedly connected with an unloading flap, the top of the container has a vibration assembly for preventing blockage;

[0008] As a further description of the above technical scheme:

[0009] The vibration assembly includes a fixed plate, a support frame is fixedly connected to the top of the fixed plate, a motor is fixedly connected to the top of the support frame, a connecting column is fixedly connected to the driving end of the motor, two oval plates are fixedly connected to the outside of the connecting column, two support plates are fixedly connected to the top of the fixed plate, and a sliding rod is slidably connected to the inside of the left support plate;

[0010] As a further description of the above technical solution:

[0011] The inside of the threaded column is provided with a threaded groove, and the outside of the threaded column is slidably connected to the inside of the sliding block.

[0012] As a further description of the above technical solution:

[0013] The inside of the container barrel is provided with a groove, and the inside of the fixed plate is fixedly connected with a powder barrel.

[0014] As a further description of the above technical solution:

[0015] The bottom of the sliding block is slidably connected to the top of the container barrel, and the bottom of the powder barrel is fixedly connected with a pipeline.

[0016] As a further description of the above technical solution:

[0017] The inside of the support frame is fixedly connected with a powder barrel, and the top of the powder barrel is threadedly connected with a cover.

[0018] As a further description of the above technical solution:

[0019] The right side of the left sliding rod is fixedly connected with a spring, and the left side of the sliding rod is fixedly connected with a baffle.

[0020] As a further description of the above technical solution:

[0021] The outside of the two oval plates is in contact with the right side of the disc, the outside of the sliding rod is sleeved with a spring, and the inside of the pipeline is in contact with the outside of the blanking valve.

[0022] The utility model has the advantages of the following beneficial effects:

[0023] 1、 The utility model discloses, the telescopic end of electric push rod is connected with sliding block, and the square slide block is connected with the blanking petal and contacts, and electric push rod passes through accurate control its telescopic stroke, drives sliding block to remove, and then makes the square slide block move up and down along the fixed post, when the blanking petal is pressed greatly, and its opening becomes small, and the powder blanking amount reduces, through this mode, realize the automatic ration of powder, to satisfy the accurate requirement of powder blanking amount of different production technology or use scene, and the ration of powder can strictly control the blanking amount of each raw material, ensure that each component proportion is accurate, thereby guarantee the quality and performance stability of product, avoid the waste of raw materials caused by too much blanking.

[0024] 2、 The utility model discloses, the motor is installed in suitable position and is connected with oval plate through connecting column, when the motor starts, and oval plate contacts with disc, because of the shape characteristics of oval plate, in its rotation process, disc is connected with sliding rod, when disc moves up, spring is compressed, when oval plate rotates to specific position, and the thrust of disc reduces, and push disc down fast, thereby make the component of the vibration of the disc, prevent the accumulation of powder in these parts, ensure that powder can smoothly blank, make the blanking device vibrate through vibration device, can destroy the adsorption force and the agglomerate structure between powder, help powder more uniform, fast blank, especially suitable for the accurate blanking situation. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a kind of powder automatic blanking device for the utility model to propose the perspective drawing of;

[0026] Figure 2 It is the structure schematic view of support frame for the utility model to propose a kind of powder automatic blanking device;

[0027] Figure 3 It is the structure schematic view of oval plate for the utility model to propose a kind of powder automatic blanking device;

[0028] Figure 4 It is the structure schematic view of powder bucket for the utility model to propose a kind of powder automatic blanking device;

[0029] Figure 5 For Figure 4 It is the enlarged view of A in the figure.

[0030] Legend:

[0031] 1, barrel;2, support frame;3, support plate;4, motor;5, connecting column;6, oval plate;7, disc;8, sliding rod;9, spring;10, baffle;11, fixed plate;12, electric push rod;13, sliding block;14, square slide block;15, fixed post;16, threaded column;17, blanking petal;18, powder bucket;19, pipeline. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] With reference to Figures 1 to 3 The utility model provides an embodiment: a kind of powder automatic discharging device, including container 1, and the structural strength of container 1 is enough, the top of container 1 is fixedly connected with electric push rod 12, the connection of electric push rod 12 and the top of container 1 is firm and reliable, it is guaranteed that electric push rod 12 will not appear loosening or displacement phenomenon in operating process. Electric push rod 12 as the important power component of control discharging quantity, provides stable power support for subsequent discharging petal 17 opening size adjustment. The driving end of electric push rod 12 is fixedly connected with sliding block 13, can effectively transfer the thrust or tension of electric push rod 12, make sliding block 13 carry out stable straight line motion under its action, and it has enough strength and rigidity, will not be deformed or damaged in stress process, guarantee the accuracy and reliability of entire transmission process. The bottom of sliding block 13 is fixedly connected with square slide 14, the connection of square slide 14 and sliding block 13 is firm, its square structure design makes it can carry out stable sliding on fixed column 15, and the cooperation precision with fixed column 15 is high, will not appear shaking or deviation phenomenon. Square slide 14 plays key transmission and connection role in entire device, accurately transmits the movement of sliding block 13 to threaded column 16, to realize the extrusion control of discharging petal 17. The inside of sliding block 13 is fixedly connected with two fixed columns 15, the connection of fixed column 15 and the inside of sliding block 13 is firm, its position and distribution are carefully designed, can provide stable support and guide effect for square slide 14 and threaded column 16.

[0034] The surface of the fixed column 15 is smooth and has a certain hardness, which reduces the friction when the square slider 14 slides on it, and at the same time ensures that there will be no wear or deformation during long-term use, ensuring the service life and performance stability of the device. The outer sliding connection of the two fixed columns 15 has a threaded column 16, which is smoothly connected with the fixed column 15. It can move up and down along the fixed column 15 under the driving of the square slider 14, and the threaded structure of the threaded column 16 is accurately designed, which is in good contact with the blanking flap 17. By rotating or moving up and down, the opening size of the blanking flap 17 can be effectively changed to realize accurate control of the powder discharge amount. The left side of the threaded column 16 is fixedly connected with the blanking flap 17, and the connection between the blanking flap 17 and the threaded column 16 is firm. Its shape and structure design are optimized according to the characteristics of the powder and the discharge requirements, and it has good sealing performance and adjustability. When the blanking flap 17 is extruded by the threaded column 16, its opening can gradually become smaller, reducing the powder discharge flow; when the extrusion degree decreases, the opening becomes larger, increasing the powder discharge flow, thereby meeting the accurate demand of different production processes for the powder discharge amount.

[0035] Referring to Figure 4 , Figure 5 , the top of the container 1 has a vibration assembly for preventing blockage; the vibration assembly includes a fixed plate 11, which is tightly and stably connected with the top of the container 1 to provide a stable installation base for the entire vibration assembly. Its surface is flat, which can ensure the installation accuracy and stability of other components on it. The top of the fixed plate 11 is fixedly connected with a support frame 2, which can provide a stable support and installation position for components such as the motor 4. The shape and size of the support frame 2 are optimized according to the installation requirements of the motor 4 and the layout of the entire device, and it has sufficient height and strength to ensure that the motor 4 will not be disturbed during operation and can stably transmit the power and vibration generated by the motor 4. The top of the support frame 2 is fixedly connected with the motor 4, and the connection between the motor 4 and the top of the support frame 2 is stable. The installation position of the motor 4 is accurate, and the motor 4 serves as the power source of the vibration assembly. It has stable and reliable performance, good speed control ability and torque output characteristics, and can stably drive the connecting column 5 and the elliptical plate 6 to perform circular motion according to the requirements of the device to produce the required vibration effect. The driving end of the motor 4 is fixedly connected with the connecting column 5, and the connection between the connecting column 5 and the driving end of the motor 4 is tight, which can effectively transmit the torque of the motor 4 to make the connecting column 5 smoothly perform circular motion under the driving of the motor 4. The length and diameter of the connecting column 5 are reasonably designed, and its surface is smooth, which reduces the friction during rotation and has sufficient strength and rigidity.

[0036] Referring to Figures 3 to 5The outer part of the connecting column 5 is fixedly connected with two elliptical plates 6, which are firmly connected with the connecting column 5. The elliptical shape is unique and can produce periodic changes during rotation, thereby pushing the disc 7 in contact with it up and down. The surface of the elliptical plate 6 is smooth, reducing friction when in contact with the disc 7, and its material has certain wear resistance and strength, which can maintain the stability of shape and performance during long-term rotation and friction, ensuring the continuous and stable generation of vibration effect. The top of the fixed plate 11 is fixedly connected with two support plates 3, which are firmly and reliably connected with the fixed plate 11. The position of the support plate 3 is distributed on both sides of the disc 7, which can provide stable support and guidance for the disc 7 and the sliding rod 8. The shape and size of the support plate 3 are designed according to the installation requirements of the disc 7 and the sliding rod 8. The sliding channel inside the support plate 3 has high processing precision, ensuring that the disc 7 and the sliding rod 8 can slide smoothly therein without shaking or jamming.

[0037] The inside of the left support plate 3 is slidingly connected with a sliding rod 8, which is smoothly connected inside the left support plate 3. The surface of the sliding rod 8 is smooth and has a certain hardness, reducing friction during sliding while ensuring that it will not wear or deform during long-term use. The length and diameter of the sliding rod 8 are designed reasonably, with the upper end stably connected with the disc 7 and the lower end accurately matched with the baffle 10, so that it can stably follow the movement of the disc 7 when it moves up and down, and realize the elastic support and reset function of the disc 7 through the action of the spring 9. The powder flows out from the powder bucket 18 through the discharge flap 17 under the action of gravity. The powder bucket 18 serves as the storage and supply source of the powder, and its internal structure is designed reasonably to ensure uniform distribution and smooth flow of the powder in the bucket. The outlet of the powder bucket 18 is tightly connected with the discharge flap 17 to prevent powder leakage, and its position and height are matched with the discharge flap 17, which is conducive to the smooth flow of powder into the discharge flap 17 under the action of gravity, providing stable powder supply for the subsequent discharging process. The powder is transported to the designated position for subsequent processing or use through the pipeline 19. The pipeline 19 is firmly and tightly connected with the discharge flap 17, and its pipe diameter and length are designed according to the powder conveying distance and flow requirements to ensure stable flow of the powder in the pipeline 19 without blockage or leakage. The material of the pipeline 19 has good wear resistance and corrosion resistance, which can adapt to the characteristics of different powders and long-term use environment, ensuring the reliability and safety of the powder conveying process.

[0038] Working principle: The fixed plate 11 is installed with an electric push rod 12, the telescopic end of the electric push rod 12 is connected with a sliding block 13, a square sliding block 14 cooperates with the sliding block 13 and can slide on a fixed column 15, a threaded column 16 is connected with the square sliding block 14 and contacts with a blanking valve 17, the electric push rod 12 drives the sliding block 13 to move by accurately controlling its telescopic stroke, and then drives the square sliding block 14 to move up and down along the fixed column 15, so as to adjust the extrusion degree of the threaded column 16 to the blanking valve 17, when the blanking valve 17 is extruded more, the opening becomes smaller, and the powder feeding amount decreases, when the blanking valve 17 is extruded less, the opening becomes larger, and the powder feeding amount increases. In this way, automatic quantitative feeding of the powder is realized to meet the accurate requirements of different production processes or use scenarios for the powder feeding amount, the quantitative feeding device can strictly control the feeding amount of each raw material, ensure that the component ratio is accurate and correct, and thus ensure that the quality and performance of the product are stable, and accurate quantitative feeding can ensure that the amount of powder used each time is just right, avoiding waste of raw materials due to excessive feeding.

[0039] The container 1 serves as a container for storing powder, and a support frame 2 and a support plate 3 provide a stable support structure, a motor 4 is installed at a suitable position and connected with an oval plate 6 through a connecting column 5, when the motor 4 is started, the oval plate 6 is driven to do circular motion, the oval plate 6 contacts with a disc 7, due to the shape characteristics of the oval plate 6, the disc 7 is periodically pushed up and down during the rotation of the oval plate 6, the disc 7 is connected with a sliding rod 8, the sliding rod 8 is sleeved with a spring 9, one end of the spring 9 contacts with the disc 7, and the other end is connected with a baffle 10. When the disc 7 moves upward, the spring 9 is compressed, when the oval plate 6 rotates to a specific position, the pushing force on the disc 7 decreases, the spring 9 releases the elastic potential energy and pushes the disc 7 to move downward quickly, so that the components connected with the disc 7 vibrate. This vibration is transmitted to the powder barrel 18 and the blanking valve 17 through the related connection structure, preventing the powder from accumulating in these parts, ensuring that the powder can be smoothly fed, many powders have certain viscosity or are easy to be adsorbed and aggregated between particles, during the feeding process, these powders will accumulate in the hopper, pipeline 19 and other parts, block the channel, by vibrating the feeding device, the adsorption force and aggregation structure between the powders can be destroyed, which helps the powder to be more uniformly and quickly fed, especially suitable for precise feeding.

[0040] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A powder automatic discharging device comprising a container (1), characterized in that: The top of the container (1) is fixedly connected with an electric push rod (12), the driving end of the electric push rod (12) is fixedly connected with a sliding block (13), the bottom of the sliding block (13) is fixedly connected with a square sliding block (14), the inside of the sliding block (13) is fixedly connected with two fixed columns (15), the outside of the two fixed columns (15) is slidably connected with a threaded column (16), the left side of the threaded column (16) is fixedly connected with a blanking piece (17), and the top of the container (1) has a vibration assembly for preventing blockage.

2. The automatic powder discharging device according to claim 1, characterized in that: The vibration assembly comprises a fixed plate (11), the top of the fixed plate (11) is fixedly connected with a support frame (2), the top of the support frame (2) is fixedly connected with a motor (4), the driving end of the motor (4) is fixedly connected with a connecting column (5), the outside of the connecting column (5) is fixedly connected with two oval plates (6), the top of the fixed plate (11) is fixedly connected with two support plates (3), and the inside of the left support plate (3) is slidably connected with a sliding rod (8).

3. The automatic powder discharging device according to claim 1, characterized in that: The inside of the threaded column (16) is provided with a threaded groove, and the outside of the threaded column (16) is slidably connected in the inside of the sliding block (13).

4. The automatic powder discharging device according to claim 2, characterized in that: The inside of the container (1) is provided with a groove, and the inside of the fixed plate (11) is fixedly connected with a powder bucket (18).

5. The automatic powder discharging device according to claim 4, characterized in that: The bottom of the sliding block (13) is slidably connected to the top of the container (1), and the bottom of the powder bucket (18) is fixedly connected with a pipeline (19).

6. The automatic powder discharging device according to claim 2, characterized in that: The inside of the support frame (2) is fixedly connected with a powder bucket (18), and the top of the powder bucket (18) is threadedly connected with a cover.

7. The automatic powder discharging device according to claim 2, characterized in that: The right side of the left sliding rod (8) is fixedly connected with a spring (9), and the left side of the sliding rod (8) is fixedly connected with a baffle (10).