Long glass fiber reinforced manufacturing conveying device
By using magnetic adsorption and laser rangefinder to detect the remaining fiberglass, automatic fiberglass roll changing is achieved, solving the problem of having to stop the machine to reconnect the rolls after they run out, thus improving production efficiency and reducing manpower consumption.
Patent Information
- Application Number
- CN202423013737.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-07
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-07
AI Technical Summary
In the current fiberglass production process, the machine needs to be stopped and refilled after the fiberglass rolls are used up, which is time-consuming and labor-intensive, and it is impossible to obtain the remaining amount in time, resulting in a large consumption of manpower.
The transmission disc and driven turntable are connected by magnetic adsorption. Combined with a laser rangefinder to detect the remaining glass fiber, the drum and transmission disc are separated by cylinder lifting, which facilitates roll changing. Continuous glass fiber conveying is achieved by belt linkage and chain drive.
It enables automatic roll changing of fiberglass rolls, reducing downtime, lowering manpower consumption, and ensuring production continuity and efficiency.
Smart Images

Figure CN223522038U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to long glass fiber reinforced manufacturing technical field, concretely to a long glass fiber reinforced manufacturing material conveying device. BACKGROUND
[0002] Glass fiber is a kind of inorganic nonmetallic material with excellent performance, usually as reinforcing material in composite material, electrical insulation material and thermal insulation material, circuit substrate, widely used in various fields of national economy. It is with glass ball or waste glass as raw material through high-temperature melting, drawing, winding, weaving and other processes;
[0003] Glass fiber is integrated and reshaped in the production or reshaping process, and when a roll of glass fiber is used up, only machine stoppage can be connected, time-consuming and laborious, and personnel cannot obtain the glass fiber balance in time, need to observe the device running state at any time, and the manpower consumption is large, so a long glass fiber reinforced manufacturing material conveying device is provided to solve the problems in the above. UTILITARIAN CONTENT
[0004] The utility model discloses a long glass fiber reinforced manufacturing material conveying device, to solve the problem that the existing glass fiber is used up, only machine stoppage can be connected, time-consuming and laborious, and personnel cannot obtain the glass fiber balance in time, need to observe the device running state at any time, and the manpower consumption is large.
[0005] To achieve the above object, the utility model provides the following technical scheme: a long glass fiber reinforced manufacturing material conveying device, including frame, based on frame setting is used for the guide pulley of traction glass fiber transmission and the middle plate, the middle plate is used to set up the delivery structure and power device, the delivery mechanism includes driven turntable and reel fixed disc, the reel fixed disc is set in the upper of driven turntable, the lower of driven turntable is provided with transmission disc, the inside of transmission disc is provided with magnetic attraction plate, and transmission disc is connected with driven turntable magnetic force adsorption by magnetic attraction plate, the lower end of transmission disc is installed with driven shaft, the driven shaft penetrates and extends to the lower end of middle plate, and the driven shaft is driven by power device, including adopting belt linkage or chain drive;
[0006] The reel fixed disc is used to place the glass fiber roll, based on the driving of power device, the reel fixed disc can rotate, realizes the delivery of glass fiber, and the glass fiber is conveyed to subsequent processing mechanism through the guide pulley;
[0007] The device separates the driven turntable and transmission disc to place the glass fiber roll, and the separation mode includes lifting separation by air cylinder.
[0008] Preferably, the delivery mechanism arranged on the middle plate is one or more, and a transmission disc is arranged below each delivery mechanism, and the driven shafts at the lower ends of the transmission discs are linked in pairs, so that the transmission discs below all the delivery mechanisms rotate at the same speed.
[0009] Preferably, the device adopts belt linkage, and two driven pulleys are arranged on the driven shafts, the power device is a motor, the output end of the motor penetrates and extends to the lower end of the middle plate, and a transmission shaft is arranged on the output end, a driving pulley is arranged on the outer wall of the transmission shaft, the driving pulley on the transmission shaft is in transmission connection with the driven pulley on one of the driven shafts through a driving belt, and the driven pulleys on adjacent driven shafts are in transmission connection through driven belts.
[0010] Preferably, the cylinder is arranged behind the transmission disc, a bearing ring is arranged outside the winding drum fixing disc, a lifting frame is arranged outside the bearing ring, a transmission block is arranged at the rear end of the lifting frame, a linkage block is arranged at the output end of the cylinder, and a linkage rod is arranged below one end of the linkage block and fixedly connected with the transmission block at one end.
[0011] Preferably, the bearing ring comprises an inner ring and an outer ring, and the inner ring and the outer ring are fixedly connected with the winding drum fixing disc and the lifting frame respectively, a retainer is arranged between the inner ring and the outer ring, and a plurality of balls are arranged in the retainer, so as to realize the sliding connection of the inner ring and the outer ring.
[0012] Preferably, guide blocks are arranged on both sides of the lifting frame, guide columns are arranged in the guide blocks, one end of the guide columns is fixedly connected with the middle plate, and a limiting block is arranged at the other end of the guide columns.
[0013] Preferably, a laser ranging sensor is arranged at the upper end of the limiting block of the guide column on one side.
[0014] Preferably, the guide wire frame is arranged on the upper frame of the rack, and the guide wire frame comprises parallel arrangement, a guide wire hole is arranged in the guide wire frame, and a plurality of guide wire holes are arranged.
[0015] Preferably, the rack comprises one or more middle plates, so as to realize layering, each layer is independently driven by a motor, and each layer is correspondingly provided with a guide wire frame for traction transmission.
[0016] Compared with the prior art, the device has the advantages that:
[0017] The utility model discloses a delivery mechanism and transmission disc adopt magnetic force adsorption connection, and the transmission disc is based on the drive of power device, makes the fixed disc of reel can rotate, is provided with laser range finder sensor on the device and is used for detecting glass fiber roll surplus, and when surplus is deficient, can realize the separation of delivery mechanism and transmission disc through the mode of pneumatic cylinder jacking, is convenient for personnel subsequent roll replacement, solves the problem that the present one roll glass fiber is used up, only can stop and continue, time -consuming and labor -intensive, and personnel can not acquire glass fiber surplus in time, needs to observe device operating state in time, and the problem of great human consumption is solved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the whole structure schematic diagram of the utility model;
[0019] Figure 2 It is the bottom surface transmission part structure schematic diagram of the utility model;
[0020] Figure 3 It is the A place partial enlarged view of the utility model;
[0021] Figure 4 It is the reel fixed disc separation state structure schematic diagram of the utility model;
[0022] In the drawing: 1, rack;2, lower support;3, middle plate;4, upper support;5, upper frame;6, guide frame;7, guide hole;8, motor;9, delivery mechanism;901, driven turntable;902, reel fixed disc;903, reel interface;904, bearing ring;905, lifting frame;906, guide block;907, guide column;908, limit block;909, transmission block;10, transmission disc;101, magnetic attraction plate;11, transmission shaft;12, driven shaft;13, driven pulley;14, driven belt;15, driving pulley;16, driving belt;17, laser range finder sensor;18, pneumatic cylinder;19, linkage block;20, linkage rod. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model, and apparently, the described embodiments only are a part of the embodiments of the utility model, not all the embodiments.
[0024] Please refer to Figures 1-4The utility model provides a kind of embodiment: a long glass fiber reinforced manufacturing feed device, including rack 1, based on rack 1 be provided with for the traction glass fiber transmission guide frame 6 and middle plate 3, the middle plate 3 for setting delivery structure 10 and power device, delivery mechanism 9 includes driven turntable 901 and reel fixed disc 902, reel fixed disc 902 is set in the upper of driven turntable 901, the lower of driven turntable 901 is provided with transmission disc 10, transmission disc 10 is provided with magnetic attraction plate 101 inside, and transmission disc 10 is connected by magnetic attraction plate 101 with driven turntable 901 magnetic force adsorption, the lower end of transmission disc 10 is equipped with driven shaft 12, driven shaft 12 penetrates and extends to the lower end of middle plate 3, and driven shaft 12 is driven by power device, including using belt linkage or chain drive, the four corners of the upper end of rack 1 are connected with middle plate 3 by lower support 2;
[0025] Reel fixed disc 902 is used to place glass fiber roll, based on the driving of power device, so that reel fixed disc 902 can rotate, realizes the delivery of glass fiber, and glass fiber is conveyed to subsequent processing mechanism by passing through guide frame 6, and reel fixed disc 902 is provided with reel interface 903;
[0026] Cylinder 18 is set in the rear of transmission disc 10, the outside of reel fixed disc 902 is provided with bearing ring 904, the outside of bearing ring 904 is provided with lifting frame 905, the rear end of lifting frame 905 is equipped with transmission block 909, the output end of cylinder 18 is equipped with linkage block 19, the lower of one end of linkage block 19 is equipped with linkage rod 20, and one end of linkage rod 20 is fixedly connected with transmission block 909, bearing ring 904 includes inner ring and outer ring, and inner ring and outer ring are fixedly connected with reel fixed disc 902 and lifting frame 905 respectively, and retaining ring is arranged between inner ring and outer ring, a plurality of ball bearings are installed in retaining ring, for realizing the sliding connection of inner ring and outer ring, guide block 906 is installed on the both sides of lifting frame 905, guide column 907 is arranged in the inside of guide block 906, one end of guide column 907 is fixedly connected with middle plate 3, the other end of guide column 907 is equipped with limit block 908, and laser ranging sensor 17 is installed on the upper end of limit block 908 of one side guide column 907;
[0027] In the wire feeding process, the laser ranging sensor 17 can detect the distance between itself and the glass fiber roll in real time. As the glass fiber is pulled and transported, the diameter gradually decreases, causing the measured distance of the laser ranging sensor 17 to gradually increase. Therefore, the value between the glass fiber and the laser ranging sensor 17 when the glass fiber is less is set as a threshold. When the measured distance of the laser ranging sensor 17 reaches the threshold, it means that the roll needs to be changed. At this time, the laser ranging sensor 17 can feed back a signal to the terminal. The terminal can issue an alarm to remind personnel to change the roll, and on the other hand, control the cylinder 18 corresponding to the glass fiber roll position to pop out, so as to control the upward movement of the lifting frame 905, so that the roll fixing disc 902 in the lifting frame 905 is separated from the transmission disc 10. The personnel change the roll, and after the roll is changed, the cylinder 18 is reset. At this time, the bottom surface of the roll fixing disc 902 enters the transmission disc 10 and is adsorbed and fixed by the magnetic plate 101. Under the action of the power device, it rotates with the transmission disc 10 to realize wire feeding. The lifting frame 905 and the roll fixing disc 902 are connected by a bearing ring 904. During rotation, power is not transmitted to the external lifting frame 905.
[0028] Further, the middle plate 3 is provided with one or more than one delivery mechanism 9. Each delivery mechanism 9 is correspondingly provided with a transmission disc 10 below. The driven shafts 12 at the lower ends of the transmission discs 10 are linked in pairs, thereby realizing the same rotation speed of the transmission discs 10 below all the delivery mechanisms 9.
[0029] Please refer to Figure 2 The device adopts belt linkage. The driven shaft 12 is provided with two driven pulleys 13. The power device is a motor 8. The output end of the motor 8 penetrates and extends to the lower end of the middle plate 3 and is provided with a transmission shaft 11. The outer wall of the transmission shaft 11 is provided with a driving pulley 15. The driving pulley 15 on the transmission shaft 11 is in transmission connection with the driven pulley 13 on one of the driven shafts 12 through a driving belt 16. The driven pulleys 13 on the adjacent driven shafts 12 are in transmission connection through a driven belt 14.
[0030] Further, the yarn guide 6 is arranged on the upper frame 5 of the rack 1. The yarn guide 6 includes parallel arrangement. The inside of the yarn guide 6 is provided with a plurality of yarn guide holes 7. The rack 1 includes a group of middle plates 3, thereby realizing layering. Each layer is independently provided with a motor 8 for driving. Each layer is correspondingly provided with a yarn guide 6 for traction transmission. The four corners of the upper end of the middle plate 3 are connected with the upper frame 5 through the upper support 4.
[0031] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than by the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. A long-glass-fiber-reinforced manufacturing conveyor comprising a frame (1), characterized in that: The frame (1) is provided with a guide frame (6) for pulling the glass fiber and a middle plate (3), the middle plate (3) is used for arranging a delivery mechanism (9) and a power device, the delivery mechanism (9) comprises a driven turntable (901) and a winding drum fixing disc (902), the winding drum fixing disc (902) is arranged above the driven turntable (901), a transmission disc (10) is arranged below the driven turntable (901), the transmission disc (10) is internally provided with a magnetic plate (101), the transmission disc (10) is magnetically attracted and connected with the driven turntable (901) through the magnetic plate (101), a driven shaft (12) is installed at the lower end of the transmission disc (10), the driven shaft (12) penetrates through and extends to the lower end of the middle plate (3), the driven shaft (12) is driven by the power device, and the power device is driven by a belt linkage or a chain drive; The winding drum fixing disc (902) is used for placing a glass fiber roll, under the driving of the power device, the winding drum fixing disc (902) can rotate to realize the delivery of the glass fiber, and the glass fiber is delivered to a subsequent processing mechanism through the guide frame (6); The device separates the driven turntable (901) from the transmission disc (10) to place the glass fiber roll, and the separation mode comprises lifting and separating through a cylinder (18).
2. A long glass fiber-reinforced manufactured conveyance device according to claim 1, characterized by: The delivery mechanism (9) arranged on the middle plate (3) is one or more, one transmission disc (10) is correspondingly arranged below each delivery mechanism (9), the driven shafts (12) at the lower ends of the transmission discs (10) are linked in pairs, and thus the transmission discs (10) below all the delivery mechanisms (9) have consistent rotating speeds.
3. A long glass fiber-reinforced manufactured conveyor according to claim 1, characterized in that: The device adopts a belt linkage, two driven pulleys (13) are arranged on the driven shaft (12), the power device is a motor (8), an output end of the motor (8) penetrates through and extends to the lower end of the middle plate (3) and is provided with a transmission shaft (11), a driving pulley (15) is installed on the outer wall of the transmission shaft (11), the driving pulley (15) on the transmission shaft (11) is in transmission connection with the driven pulley (13) on one of the driven shafts (12) through a driving belt (16), and the driven pulleys (13) on the adjacent driven shafts (12) are in transmission connection through a driven belt (14).
4. A long glass fiber-reinforced manufactured conveyor according to claim 1, characterized in that: The cylinder (18) is arranged behind the transmission disc (10), a bearing ring (904) is arranged outside the winding drum fixing disc (902), a lifting frame (905) is arranged outside the bearing ring (904), a transmission block (909) is installed at the rear end of the lifting frame (905), a linkage block (19) is installed at the output end of the cylinder (18), a linkage rod (20) is installed below one end of the linkage block (19) and fixedly connected with the transmission block (909) at one end.
5. A long glass fiber-reinforced manufactured conveyor according to claim 4, characterized in that: The bearing ring (904) comprises an inner ring and an outer ring, the inner ring and the outer ring are fixedly connected with the winding drum fixing disc (902) and the lifting frame (905) respectively, a retainer is arranged between the inner ring and the outer ring, a plurality of balls are installed in the retainer, and the balls are used for realizing the sliding connection between the inner ring and the outer ring.
6. A long glass fiber-reinforced manufactured conveyor according to claim 4, characterized in that: Both sides of the lifting frame (905) are provided with guide blocks (906), the inside of the guide block (906) is provided with a guide column (907), one end of the guide column (907) is fixedly connected with the middle plate (3), and the other end of the guide column (907) is provided with a limiting block (908).
7. A long glass fiber-reinforced manufactured conveyor according to claim 6, characterized in that: The upper end of the limiting block (908) of one side of the guide column (907) is provided with a laser ranging sensor (17).
8. A long glass fiber-reinforced manufactured conveyor according to claim 1, characterized in that: The guide wire frame (6) is arranged based on the upper frame (5) on the rack (1), the guide wire frame (6) includes parallel arrangement, the inside of the guide wire frame (6) is provided with a guide wire hole (7), and the guide wire hole (7) is provided with a plurality of guide wire holes (7).
9. A long glass fiber-reinforced manufactured conveyor according to claim 1, wherein: The rack (1) includes a group of and more than the middle plate (3), thereby realizing layering, each layer is independently provided with a motor (8) for driving, and each layer is correspondingly provided with a guide wire frame (6) for traction transmission.