Annealing furnace trolley with low failure rate
By designing a T-shaped plug and a movable socket on the annealing furnace trolley, combined with an alignment component, the problem of misalignment between the plug and socket was solved, achieving low-failure-rate equipment operation.
Patent Information
- Application Number
- CN202423061800.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-11
AI Technical Summary
During the movement of the annealing furnace trolley, the equipment failure rate is high due to misalignment of the plug and socket. This is mainly caused by the offset between the steel wheel and the rail, as well as the vibration of the trolley, which causes the plug to go beyond the docking range of the socket.
A low-failure-rate annealing furnace trolley was designed, employing a T-shaped plug and a horizontally movable socket structure. Combined with an alignment component and a flexible arm, it ensures that the plug can still align with the socket when the trolley sways and vibrates. The accurate docking of the plug and socket is achieved through the guiding action of the alignment roller and guide plate.
It effectively reduces equipment failure rate, avoids collisions between plugs and sockets, and improves equipment reliability and stability.
Smart Images
Figure CN223522603U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to annealing furnace trolley field, especially relates to a low failure rate's annealing furnace trolley. BACKGROUND
[0002] The annealing furnace trolley advances to the annealing furnace along the ground rail, and the bottom electric furnace connection plug is connected with the socket on the annealing furnace base, and the plug and socket are often damaged due to misalignment in the use process, and the equipment failure rate is high, which is mainly due to the gap fit between the steel wheel at the bottom of the trolley and the rail, and the steel wheel has a 1-2cm offset allowance, so that the trolley has a 1-2cm deflection on the rail, and the plug is easy to exceed the connection range of the socket, in addition, the trolley will vibrate during movement, that is, the trolley also has deflection in the vertical direction, which may also cause the plug to exceed the connection range of the socket. SUMMARY
[0003] The utility model discloses a low failure rate's annealing furnace trolley.
[0004] The utility model discloses a technical scheme: a low failure rate's annealing furnace trolley, the front side of trolley is equipped with first mounting plate, the front of first mounting plate is equipped with the second mounting plate connected to annealing furnace, is equipped with sliding plate between first mounting plate and second mounting plate, and sliding plate is connected with second mounting plate slidingly, and the moving direction of sliding plate is horizontal and perpendicular to the moving direction of trolley, is equipped with spring between sliding plate and second mounting plate, is equipped with alignment subassembly between sliding plate and first mounting plate, the front side of first mounting plate is equipped with three plugs of T shape in the view, and the front side of plug is equipped with the socket fixed with sliding plate, is equipped with two elastic arms on socket, and the interstice of two elastic arms forms the spout, and the end of elastic arm expands to form the guide portion outward.
[0005] In the foregoing low failure rate's annealing furnace trolley, the alignment subassembly includes connecting rod and guide plate at the front side of connecting rod, one end of connecting rod is fixed with first mounting plate, the other end of connecting rod is equipped with alignment roller, one end of guide plate is fixed with sliding plate, the other end of guide plate is bent and forms guide portion, and the bending direction of guide portion is opposite to the force direction of spring acting on sliding plate.
[0006] In the foregoing low failure rate's annealing furnace trolley, the second mounting plate is equipped with through -hole, and the extension rod on sliding plate passes through the through -hole, and the extension rod is equipped with spring connected with second mounting plate.
[0007] In the foregoing low failure rate's annealing furnace trolley, the second mounting plate is equipped with support on the side of sliding plate, and the support is equipped with adjusting screw, and adjusting screw is located on the side of sliding plate that is dragged by spring.
[0008] The adjusting screw is provided with a locking nut.
[0009] The second mounting plate is provided with a sliding groove on the upper side and the lower side, and the sliding groove is provided with a moving roller connected with a sliding plate.
[0010] Compared with the prior art, the structure of the plug and the socket is optimized on the basis of the existing trolley, the plug is of T-shaped structure, the socket is provided with a vertical through socket, the plug vibration caused by the trolley vibration will not cause the plug to exceed the vertical butt joint range of the socket; the socket is connected with the sliding plate which can move horizontally, the position of the plug on the trolley is fixed, when the trolley approaches the annealing furnace, in the horizontal direction, the plug is always aligned with the socket through the alignment assembly, so that the plug will not exceed the horizontal butt joint range of the socket, the collision between the plug and the socket is avoided, and the equipment failure rate is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 is a top view schematic diagram of the utility model.
[0012] Figure 2 is a connection schematic diagram of the second mounting plate and the sliding plate in the upward direction.
[0013] The marks in the drawings are as follows: 1-trolley, 2-first mounting plate, 3-annealing furnace, 4-second mounting plate, 5-sliding plate, 6-spring, 7-plug, 8-socket, 9-elastic arm, 10-socket, 11-guide part, 12-connecting rod, 13-guide plate, 14-guide part, 15-through hole, 16-extension rod, 17-bracket, 18-adjusting screw, 19-locking nut, 20-sliding groove, 21-moving roller, 22-alignment roller. DETAILED DESCRIPTION
[0014] The utility model will be further described below in combination with the drawings and examples, but not as the basis for limiting the utility model.
[0015] Example. A low failure rate annealing furnace trolley, such as Figure 1As shown, the front side of the trolley 1 is provided with a first mounting plate 2, the front side of the first mounting plate 2 is provided with a second mounting plate 4 connected to the annealing furnace 3, a sliding plate 5 is arranged between the first mounting plate 2 and the second mounting plate 4, the sliding plate 5 is a plastic plate, the sliding plate 5 is slidingly connected with the second mounting plate 4, the moving direction of the sliding plate 5 is horizontal and perpendicular to the moving direction of the trolley, a spring 6 is arranged between the sliding plate 5 and the second mounting plate 4, the spring 6 is a tension spring, the tension direction of the spring 6 is parallel to the moving direction of the sliding plate 5, an alignment assembly is arranged between the sliding plate 5 and the first mounting plate 2, the front side of the first mounting plate 2 is provided with three T-shaped plugs 7 viewed from above, the three plugs 7 correspond to U, V and W phases of the power supply respectively, the front side of the plug 7 is provided with a socket 8 fixed with the sliding plate 5, two elastic arms 9 are arranged on the socket 8, the two elastic arms 9 form a socket 10 therebetween, the end portions of the elastic arms 9 are expanded outwardly to form guide portions 11, and the two elastic arms 9 are electrically connected.
[0016] The alignment assembly comprises a connecting rod 12 and a guide plate 13 arranged at the front side of the connecting rod 12, one end of the connecting rod 12 is fixed with the first mounting plate 2, the other end of the connecting rod 12 is provided with an alignment roller 22, the alignment roller 22 is rotatably connected with the connecting rod 12, one end of the guide plate 13 is fixed with the sliding plate 5, the other end of the guide plate 13 is bent by 30-45° to form a guide portion 14, and the bending direction of the guide portion 14 is opposite to the tension direction of the spring 6 acting on the sliding plate 5.
[0017] The second mounting plate 4 is provided with a through hole 15, the sliding plate 5 is provided with an extension rod 16 passing through the through hole 15, and the extension rod 16 is provided with the spring 6 connected with the second mounting plate 4.
[0018] The second mounting plate 4 is provided with a bracket 17 arranged at one side of the sliding plate 5, the bracket 17 is provided with an adjusting screw 18, and the adjusting screw 18 is arranged at the side of the sliding plate 5 subjected to the traction of the spring 6.
[0019] The adjusting screw 18 is provided with a locking nut 19.
[0020] The structure for achieving the sliding connection between the sliding plate 5 and the second mounting plate 4 is as shown in Figure 2 The upper and lower sides of the second mounting plate 4 are both provided with sliding grooves 20, the sliding grooves 20 are provided with moving rollers 21 connected with the sliding plate 5, the two sides of the sliding plate 5 are both provided with two moving rollers 21, and the moving rollers 21 can be directly used as bearings. Alternatively, horizontal dovetail grooves can be arranged on the second mounting plate 4, and sliding strips matched with the dovetail grooves can be arranged on the sliding plate. Alternatively, horizontal straight-line sliding rails can be arranged on the second mounting plate 4, and straight-line sliding blocks connected with the sliding plate 5 can be arranged on the straight-line sliding rails.
[0021] The plug 7 and the socket 8 are both made of copper.
[0022] Working principle: as shown in Figure 1As shown, in the initial state, the second mounting plate 4 is in contact with the adjusting screw 18 under the pulling force of the spring 6, and the initial position of the second mounting plate 4 can be changed by rotating the adjusting screw 18, that is, the initial positions of the three sockets 8 are changed, so that the installation is convenient.
[0023] When the trolley 1 moves towards the annealing furnace 3, the alignment roller 22 first contacts the guide part 14, then moves to one side of the guide plate 13, and always keeps in close contact. Under the action force of the alignment roller 22 on the guide part 14, the second mounting plate 4 slides horizontally against the pulling force of the spring 6, so that the three plugs 7 are aligned with the three sockets 8. Since the plugs 7 and the sockets 8 can always keep aligned when the trolley deviates, the plugs 7 and the sockets 8 do not collide, and the failure rate of the equipment is reduced.
[0024] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc. indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application.
Claims
1. An annealing furnace car with low failure rate, characterized by: The front side of the trolley (1) is provided with a first mounting plate (2), the front side of the first mounting plate (2) is provided with a second mounting plate (4) connected to the annealing furnace (3), a sliding plate (5) is arranged between the first mounting plate (2) and the second mounting plate (4), the sliding plate (5) is slidingly connected with the second mounting plate (4), the moving direction of the sliding plate (5) is horizontal and perpendicular to the moving direction of the trolley, a spring (6) is arranged between the sliding plate (5) and the second mounting plate (4), an alignment assembly is arranged between the sliding plate (5) and the first mounting plate (2), the front side of the first mounting plate (2) is provided with three T-shaped plugs (7) viewed from above, the front side of the plug (7) is provided with a socket (8) fixed with the sliding plate (5), two elastic arms (9) are arranged on the socket (8), the two elastic arms (9) form a socket (10) therebetween, and the end portion of the elastic arm (9) expands outward to form a guide portion (11).
2. The low failure rate annealing furnace car according to claim 1, characterized in that: The alignment assembly comprises a connecting rod (12) and a guide plate (13) located at the front side of the connecting rod (12), one end of the connecting rod (12) is fixed with the first mounting plate (2), the other end of the connecting rod (12) is provided with an alignment roller (22), one end of the guide plate (13) is fixed with the sliding plate (5), the other end of the guide plate (13) is bent to form a guide portion (14), and the bending direction of the guide portion (14) is opposite to the force direction of the spring (6) acting on the sliding plate (5).
3. The low failure rate annealing furnace car according to claim 1, characterized in that: The second mounting plate (4) is provided with a through hole (15), the sliding plate (5) is provided with an extension rod (16) penetrating through the through hole (15), and the extension rod (16) is provided with the spring (6) connected with the second mounting plate (4).
4. The low failure rate annealing furnace car according to claim 1, characterized in that: The second mounting plate (4) is provided with a bracket (17) located at one side of the sliding plate (5), the bracket (17) is provided with an adjusting screw (18), and the adjusting screw (18) is located at the side of the sliding plate (5) which is dragged by the spring (6).
5. The low failure rate annealing furnace car according to claim 4, characterized in that: The adjusting screw (18) is provided with a locking nut (19).
6. The low failure rate annealing furnace car of claim 1, wherein: The second mounting plate (4) is provided with a sliding groove (20) on the upper side and the lower side, the sliding groove (20) is provided with a moving roller (21) connected with the sliding plate (5), and the two sides of the sliding plate (5) are provided with at least two moving rollers (21).