Tension compensation device of high-speed braiding machine
By using the tensioning wheel positioning and adjustment mechanism of the tension compensation device, the problem of loose weaving material caused by the tensioning roller structure is solved, and the precise adjustment and adaptability of the tension force are improved, thereby improving production quality and efficiency.
Patent Information
- Application Number
- CN202423092584.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In existing high-speed braiding machines, the uniform thickness of the tension rollers causes some of the braided material to become loose, making it difficult to apply tension evenly, which affects production quality and product quality.
A tension compensation device is adopted, which achieves precise positioning and tension adjustment of the woven material by adding or removing tensioning wheels and cooperating with positioning grooves. Combined with the threaded connection between adjusting bolts and threaded rods, the tilt angle of the fixing rod can be adjusted to adapt to the tension requirements of different materials.
It improves the tension stability and production quality of woven materials, increases production efficiency, significantly enhances adaptability, and ensures uniform density and structural stability of woven fabrics.
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Figure CN223522777U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to braiding machine technical field, more specifically, it is especially related to a high -speed braiding machine tension compensation device. BACKGROUND
[0002] The high-speed braiding machine is a kind of mechanical equipment specially used for fast and efficient braiding operation, it can be around the core or in the specific area interweaving according to the preset braiding style and rule to the linear material, such as various yarns, metal wires, fibers etc., to form the braided fabric with specific structure and function, and the tension compensation device equipped with high-speed braiding machine is the component for tensioning braiding material.
[0003] According to the application number: CN202222387461.1 disclosed a kind of production woven cloth's braiding machine yarn tension frame, including bottom plate and the support frame of being arranged in the bottom plate both sides, two support frame between being equipped with lower roller and upper roller, lower roller both ends are equipped with first lifting plate, upper roller both ends are equipped with second lifting plate, first lifting plate and second lifting plate are cooperated with the toothed plate adjusting part being arranged in the inner side wall of support frame, toothed plate adjusting part is connected with the self-locking adjusting mechanism being arranged in the outer side of support frame.The utility model is different from traditional tension frame, it is through the cooperation of toothed plate lifting piece and lifting plate, adjusts the tension of yarn of lower roller and upper roller, self-locking adjusting part controls toothed plate adjusting part, it has self-locking, can cooperate toothed plate adjusting part, double locking is carried out to the position of lower roller and upper roller, prevent lower roller and upper roller from being in work, and roll body is caused to be biased due to force, improve the stability in the process of yarn conveying.
[0004] Based on the above, in the current existing high-speed braiding machine, most of them realize the tensioning operation of braiding material by means of tensioning roller, however, the tensioning roller has the inherent characteristic that the overall thickness remains consistent, which usually causes part of the braiding material to be in a relatively loose state in the actual braiding production process, and due to the uniform thickness structure characteristic of the tensioning roller, it is difficult to apply tension to each braiding material, which is easy to have adverse effects on the overall production quality, and is easy to cause the braided fabric to have uneven density, unstable structure and other quality problems, ultimately affecting the quality and use performance of the product. UTILITY MODEL CONTENTS
[0005] In order to solve the above technical problems, the utility model provides a high -speed braider tension compensation device to solve in current existing high -speed braider, mostly realize the tension operation to the braided material by the help of the tension roller, however, the tension roller has the inherent characteristic that the overall thickness keeps consistent, in actual braiding production process, usually causes part braided material to be in the relatively loose state, and because the structure characteristic of the uniform thickness of the tension roller, it is difficult to exert the tension force to every braided material, easy to have the adverse effect to the overall production quality, easy to cause the uneven density of the braided fabric, the structure is not stable and other quality problems, finally influence the quality and use performance of the product.
[0006] The purpose and function of the high-speed braider tension compensation device are achieved by the following specific technical means:
[0007] A high-speed braider tension compensation device, including the bottom plate, the fixed side plate, the line roller, the left connecting rod, the fixed square rod, the tension compensation mechanism and the tension adjusting mechanism, the fixed side plate is equipped with two, two fixed side plates are all fixedly connected in the upper end surface of the bottom plate, the line roller is equipped with a plurality of, a plurality of line rollers are all rotatably connected in the inner side of two fixed side plates, the left connecting rod is rotatably connected in the inner side of the left fixed side plate, the fixed square rod is fixedly connected in the inner side of the left connecting rod, the tension compensation mechanism is set up in the outer side of the fixed square rod, the tension adjusting mechanism is set up in the outer side of the fixed side plate.
[0008] Further, the tension compensation mechanism includes: right connecting rod, hinged plate and fastening bolt; The right connecting rod is rotatably connected in the inner side of the right fixed side plate; The hinged plate is hinged in the front end of the right connecting rod; The fastening bolt is threadedly connected in the inner side of the right end of the fixed square rod.
[0009] Further, the tension compensation mechanism further includes: tensioning wheel, connecting spring, fixed ring and tensioning ring; The tensioning wheel is equipped with a plurality of, a plurality of tensioning wheels are all slidably connected in the outer side of the fixed square rod; The connecting spring is equipped with a plurality of groups, a plurality of groups of connecting springs are respectively fixedly connected in the outer side of a plurality of tensioning wheels; The fixed ring is equipped with a plurality of, a plurality of fixed rings are respectively slidably connected in the inner side of a plurality of tensioning wheels, and a plurality of fixed rings are respectively fixedly connected in the outer side of a plurality of groups of connecting springs; The tensioning ring is equipped with a plurality of, a plurality of tensioning rings are respectively rotatably connected in the outer side of a plurality of fixed rings.
[0010] Further, the tension compensation mechanism further includes: positioning ball, positioning spring and positioning groove; The positioning ball is equipped with a plurality of groups, a plurality of groups of positioning balls are all slidably connected in the inner side of the fixed square rod; The positioning spring is equipped with a plurality of groups, a plurality of groups of positioning springs are respectively fixedly connected in the inner side of a plurality of groups of positioning balls; The positioning groove is equipped with a plurality of groups, a plurality of groups of positioning grooves are respectively formed in the inner side of a plurality of tensioning wheels.
[0011] Further, the tension adjusting mechanism comprises: fixed rods and fixed plates; the fixed rods are provided with two, and the two fixed rods are fixedly connected to the outer sides of the left connecting rod and the right connecting rod respectively; the fixed plates are provided with two, and the two fixed plates are fixedly connected to the outer sides of the two fixed rods respectively.
[0012] Further, the tension adjusting mechanism further comprises: connecting plates, tension springs, tension ball heads, threaded rods and adjusting bolts; the connecting plates are provided with two, and the two connecting plates are fixedly connected to the outer sides of the two fixed side plates respectively; the tension springs are provided with two, and the two tension springs are fixedly connected to the rear end faces of the two connecting plates respectively; the tension ball heads are provided with two, and the two tension ball heads are fixedly connected to the rear ends of the two tension springs respectively; the threaded rods are provided with two, and the rear ends of the two threaded rods are fixedly connected to the front ends of the two tension ball heads respectively, and the front ends of the two threaded rods are slidably connected to the inner sides of the two connecting plates respectively; the adjusting bolts are provided with two, and the two adjusting bolts are threadedly connected to the outer sides of the two threaded rods respectively.
[0013] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0014] The utility model discloses a tension compensation mechanism is set up, realized the tension of braided material and the increase and decrease of tension pulley, after the fastening bolt is loosened, the hinged plate is opened, and the tension pulley can be added or reduced as required, after the tension pulley is slid to the outside of the positioning ball, the positioning ball will be in the inside of the positioning groove of the tension pulley under the action of the positioning spring, to this realization the accurate positioning of tension pulley, at the same time, the tension ring will rely on the action of connecting spring, and the braided material covered in the outside of tension ring is exerted tension, and then effectively improves production quality, and improves work efficiency, the setting of tension adjusting mechanism realizes the adjustment of braided material tension degree, rotates the adjusting bolt, and the length of threaded rod can be adjusted by the threaded connection between adjusting bolt and threaded rod, and then changes the inclination angle of fixed rod, reaches the purpose of adjusting braided material tension degree, can be well adapted to different braided materials, and the adaptability is improved significantly. ACCURACY OF DRAWINGS
[0015] Figure 1 It is the structure schematic diagram of the utility model main part.
[0016] Figure 2 It is the structure schematic diagram of the fixed square rod of the utility model.
[0017] Figure 3 It is the structure schematic diagram of the tension pulley of the utility model.
[0018] Figure 4 Figure 1 is a structural schematic diagram of the hinged plate of the utility model.
[0019] Figure 5 Figure 2 is a structural schematic diagram of the utility model Figure 3 partially enlarged at A.
[0020] Figure 6 Figure 3 is a structural schematic diagram of the tension spring of the utility model.
[0021] In the figure, the correspondence between the component name and the figure number is as follows:
[0022] 1, bottom plate; 2, fixed side plate; 3, wire roller; 4, left connecting rod; 5, fixed square rod; 501, positioning ball; 502, positioning spring; 6, right connecting rod; 601, hinged plate; 602, fastening bolt; 603, fixed rod; 604, fixed plate; 7, tensioning wheel; 701, connecting spring; 702, fixed ring; 703, tensioning ring; 704, positioning groove; 8, connecting plate; 801, tension spring; 802, tension ball head; 803, threaded rod; 804, adjusting bolt. DETAILED DESCRIPTION
[0023] The embodiment of the utility model will be described in further detail below in combination with the drawings and examples.
[0024] Example 1
[0025] As shown in the accompanying Figures 1-5 :
[0026] The utility model provides a kind of high-speed braider tension compensation device, including bottom plate 1, fixed side plate 2, wire roller 3, left connecting rod 4, fixed square rod 5 and tension compensation mechanism;Fixed side plate 2 is equipped with two, two fixed side plate 2 are all fixedly connected in the upper end surface of bottom plate 1;Wire roller 3 is equipped with multiple, multiple wire roller 3 are all rotationally connected in the inner side of two fixed side plate 2;Left connecting rod 4 is rotationally connected in the inner side of left fixed side plate 2;Fixed square rod 5 is fixedly connected in the inner side of left connecting rod 4;Tension compensation mechanism is set in the outer side of fixed square rod 5.
[0027] The tension compensation mechanism comprises positioning balls 501, positioning springs 502, a right connecting rod 6, a hinged plate 601, fastening bolts 602, tension pulleys 7, connecting springs 701, fixing rings 702, tension rings 703 and positioning grooves 704. The positioning balls 501 are provided in multiple groups and are all slidingly connected to the inner side of the fixed square rod 5. The positioning springs 502 are provided in multiple groups and are all fixedly connected to the inner side of the multiple groups of positioning balls 501. The right connecting rod 6 is rotatably connected to the inner side of the right fixed side plate 2. The hinged plate 601 is hinged to the front end of the right connecting rod 6. The fastening bolts 602 are threadedly connected to the inner side of the right end of the fixed square rod 5. The tension pulleys 7 are provided in multiple groups and are all slidingly connected to the outer side of the fixed square rod 5. The connecting springs 701 are provided in multiple groups and are all fixedly connected to the outer side of the multiple tension pulleys 7. The fixing rings 702 are provided in multiple groups and are all slidingly connected to the inner side of the multiple tension pulleys 7 and are all fixedly connected to the outer side of the multiple groups of connecting springs 701. The tension rings 703 are provided in multiple groups and are all rotatably connected to the outer side of the multiple fixing rings 702. The positioning grooves 704 are provided in multiple groups and are all formed in the inner side of the multiple tension pulleys 7.
[0028] The specific use and role of the embodiment are as follows: after the fastening bolts 602 are loosened and the hinged plate 601 is opened, the tension pulleys 7 can be added or reduced, and after the tension pulleys 7 are slidingly arranged to the outer side of the positioning balls 501, the positioning balls 501 are arranged against the inner side of the positioning grooves 704 under the action of the positioning springs 502, so that the tension pulleys 7 are positioned.
[0029] Embodiment two
[0030] On the basis of embodiment one, as Figure 1 , Figure 6As shown, the tension adjusting mechanism comprises: fixed rods 603, fixed plates 604, connecting plates 8, tension springs 801, tension ball heads 802, threaded rods 803 and adjusting bolts 804; the tension adjusting mechanism is arranged outside the fixed side plates 2; the fixed rods 603 are provided with two, and the two fixed rods 603 are respectively fixedly connected outside the left connecting rod 4 and the right connecting rod 6; the fixed plates 604 are provided with two, and the two fixed plates 604 are respectively fixedly connected outside the two fixed rods 603; the connecting plates 8 are provided with two, and the two connecting plates 8 are respectively fixedly connected outside the two fixed side plates 2; the tension springs 801 are provided with two, and the two tension springs 801 are respectively fixedly connected to the rear end faces of the two connecting plates 8; the tension ball heads 802 are provided with two, and the two tension ball heads 802 are respectively fixedly connected to the rear ends of the two tension springs 801; the threaded rods 803 are provided with two, and the rear ends of the two threaded rods 803 are respectively fixedly connected to the front ends of the two tension ball heads 802, and the front ends of the two threaded rods 803 are respectively slidably connected to the inner sides of the two connecting plates 8; the adjusting bolts 804 are provided with two, and the two adjusting bolts 804 are respectively threadedly connected to the outer sides of the two threaded rods 803.
[0031] The specific use and role of the embodiment are as follows: by rotating the adjusting bolts 804, the lengths of the threaded rods 803 are adjusted under the action that the adjusting bolts 804 are threadedly connected with the threaded rods 803, and the inclination angles of the fixed rods 603 are adjusted, in the use process, the braided wires are wrapped outside the wire roller 3 and the tension ring 703, at the moment, the tension ring 703 will tension the braided wires under the action of the connecting spring 701, and the multiple tension wheels 7 will tension each braided wire.
[0032] In this paper, the following points need attention:
[0033] 1. The drawings of the embodiment of the disclosure only relate to the structures involved in the embodiment of the disclosure, and other structures can refer to the general design.
[0034] 2. In the case of no conflict, the embodiments and the features in the embodiments of the disclosure can be combined with each other to obtain new embodiments.
[0035] The above is only a specific implementation of the disclosure, but the protection scope of the disclosure is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the disclosure, which should be covered within the protection scope of the disclosure. Therefore, the protection scope of the disclosure should be subject to the protection scope of the claims.
Claims
1. A high-speed braiding machine tension compensation device, comprising a base plate (1), fixed side plates (2), wire rollers (3), left connecting rods (4), fixed square rods (5), a tension compensation mechanism and a tension adjusting mechanism; the fixed side plates (2) are provided with two, and the two fixed side plates (2) are fixedly connected to the upper end face of the base plate (1); the wire rollers (3) are provided with a plurality of, and the plurality of wire rollers (3) are all rotationally connected to the inner sides of the two fixed side plates (2); characterized in that: The left connecting rod (4) is rotatably connected to the inner side of the left fixed side plate (2); the fixed square rod (5) is fixedly connected to the inner side of the left connecting rod (4); the tension compensation mechanism is arranged on the outer side of the fixed square rod (5); and the tension adjusting mechanism is arranged on the outer side of the fixed side plate (2).
2. A tension compensation device for a high speed braiding machine as claimed in claim 1, wherein: The tension compensation mechanism comprises a right connecting rod (6), a hinged plate (601) and a fastening bolt (602); the right connecting rod (6) is rotatably connected to the inner side of the right fixed side plate (2); the hinged plate (601) is hingedly connected to the front end of the right connecting rod (6); and the fastening bolt (602) is threadedly connected to the inner side of the right end of the fixed square rod (5).
3. A tension compensation device for a high speed braiding machine as claimed in claim 2, wherein: The tension compensation mechanism further comprises a tensioning wheel (7), a connecting spring (701), a fixed ring (702) and a tensioning ring (703); the tensioning wheel (7) is provided in plurality, and each of the plurality of tensioning wheels (7) is slidably connected to the outer side of the fixed square rod (5); the connecting spring (701) is provided in plurality of groups, and each of the plurality of groups of connecting springs (701) is fixedly connected to the outer side of each of the plurality of tensioning wheels (7); the fixed ring (702) is provided in plurality, and each of the plurality of fixed rings (702) is slidably connected to the inner side of each of the plurality of tensioning wheels (7) and fixedly connected to the outer side of each of the plurality of groups of connecting springs (701); and the tensioning ring (703) is provided in plurality, and each of the plurality of tensioning rings (703) is rotatably connected to the outer side of each of the plurality of fixed rings (702).
4. The tension compensation device for a high speed braiding machine of claim 3, wherein: The tension compensation mechanism further comprises a positioning ball (501), a positioning spring (502) and a positioning groove (704); the positioning ball (501) is provided in plurality of groups, and each of the plurality of groups of positioning balls (501) is slidably connected to the inner side of the fixed square rod (5); the positioning spring (502) is provided in plurality of groups, and each of the plurality of groups of positioning springs (502) is fixedly connected to the inner side of each of the plurality of groups of positioning balls (501); and the positioning groove (704) is provided in plurality of groups, and each of the plurality of groups of positioning grooves (704) is formed in the inner side of each of the plurality of tensioning wheels (7).
5. The tension compensation device for a high speed braiding machine of claim 1 wherein: The tension adjusting mechanism comprises a fixed rod (603) and a fixed plate (604); the fixed rod (603) is provided in two, and each of the two fixed rods (603) is fixedly connected to the outer side of the left connecting rod (4) and the right connecting rod (6); and the fixed plate (604) is provided in two, and each of the two fixed plates (604) is fixedly connected to the outer side of each of the two fixed rods (603).
6. A tension compensation device for a high speed braiding machine as claimed in claim 5, wherein: The tension adjusting mechanism further comprises connecting plates (8), tension springs (801), tension ball heads (802), threaded rods (803) and adjusting bolts (804); the connecting plates (8) are provided with two, and the two connecting plates (8) are fixedly connected to the outer sides of the two fixed side plates (2) respectively; the tension springs (801) are provided with two, and the two tension springs (801) are fixedly connected to the rear end faces of the two connecting plates (8) respectively; the tension ball heads (802) are provided with two, and the two tension ball heads (802) are fixedly connected to the rear ends of the two tension springs (801) respectively; the threaded rods (803) are provided with two, and the rear ends of the two threaded rods (803) are fixedly connected to the front ends of the two tension ball heads (802) respectively, and the front ends of the two threaded rods (803) are slidingly connected to the inner sides of the two connecting plates (8) respectively; and the adjusting bolts (804) are provided with two, and the two adjusting bolts (804) are threadedly connected to the outer sides of the two threaded rods (803) respectively.
Citation Information
Patent Citations
Knitting machine yarn tension bracket for producing woven cloth
CN218088356U