Vacuum pump feeding system with boosting cleaning mechanism

By designing an annular pipe and a jet pipe in the vacuum pump feeding system, the sludge adhering to the inner wall of the sludge vacuum pump tank is cleaned by airflow disturbance, which solves the problem of difficult sludge cleaning on the inner wall after the sludge vacuum pump discharges, and achieves a highly efficient cleaning effect.

CN223524085UActive Publication Date: 2025-11-07HEBEI GN SOLIDS CONTROL CO LTD +1
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Patent Information

Application Number
CN202423299925.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-07
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

After the sludge vacuum pump discharges the sludge, a lot of sludge adheres to the inner wall of the tank, making it difficult to clean.

Method used

A vacuum pump feeding system with a booster cleaning mechanism was designed, including an annular pipe and a jet pipe. The airflow ejected from the jet pipe approaches the inner wall of the tank, forming airflow disturbance and cleaning the sludge adhering to the inner wall of the tank.

Benefits of technology

It enables rapid and effective cleaning of sludge adhering to the inner wall of the tank, improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of sludge vacuum pumps, and provides a vacuum pump feeding system with a boosting cleaning mechanism, which comprises a tank body, an air inlet pipe and a discharging pipe, and further comprises an air inlet branch pipe, an air outlet branch pipe and a cleaning mechanism, the annular pipe is arranged on the inner wall of the tank body and is communicated with the air inlet branch pipe; and the multiple air spraying pipes are arranged on the annular pipe at intervals, and the multiple air spraying pipes are all located on the side, away from the air inlet branch pipe, of the annular pipe. According to the technical scheme, the problem that more sludge is attached to the inner wall of the tank body and is inconvenient to clean after the sludge vacuum pump discharges materials in the related technology is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of sludge vacuum pump, specifically, relate to a vacuum pump feeding system with boost cleaning mechanism. BACKGROUND

[0002] Sludge vacuum pump is a kind of high load strong suction vacuum conveying pump, also called solid conveying pump or drill cuttings conveying pump, sludge vacuum pump can work in the most difficult environment, and the maintenance rate is low, and high-speed conveying solid phase more than 80% material and high specific gravity material.

[0003] Sludge vacuum pump has the following characteristics: high-efficiency venturi device can produce up to 8 meters water column vacuum under strong airflow to suck material, almost no wearing parts.Pump body structure is compact, is suitable for the delivery of high-density materials. It is commonly used for the delivery of drilling cuttings and oil-containing sludge. However, after discharging, there is a lot of sludge attached to the inner wall of the tank, which is not convenient to clean. UTILITY MODEL CONTENTS

[0004] The utility model provides a vacuum pump feeding system with boost cleaning mechanism, solve the problem of sludge vacuum pump in relevant technology after discharging, the sludge attached to the inner wall of the tank is more, and the cleaning is not convenient.

[0005] The technical scheme of the utility model is as follows:

[0006] A vacuum pump feeding system with boost cleaning mechanism, comprising a tank, an air inlet pipe and a discharge pipe, further comprising:

[0007] An air inlet branch pipe is in communication with the inside of the tank at one end and in communication with the air inlet pipe at the other end;

[0008] An annular pipe is arranged on the inner wall of the tank, and the annular pipe is in communication with the air inlet branch pipe;

[0009] A plurality of jet pipes are arranged on the annular pipe at intervals, and the plurality of jet pipes are located on the side of the annular pipe away from the air inlet branch pipe.

[0010] Optionally, further comprising:

[0011] A plurality of nozzles are arranged at the end of each jet pipe.

[0012] Optionally, the nozzles are rectangular, and the inclination angles of adjacent nozzles are different.

[0013] Optionally, the bottom of the tank is in the shape of an inverted cone, and the plurality of nozzles are located above the conical bottom of the tank.

[0014] Optionally, further comprising:

[0015] A plurality of fixing plates are arranged on the annular pipe at intervals, and the annular pipe is connected with the inner wall of the tank body through the fixing plates.

[0016] Optionally, the utility model also comprises:

[0017] An exhaust branch pipe is arranged outside the tank body, one end of the exhaust branch pipe is communicated with the side wall of the air inlet branch pipe, and the other end of the exhaust branch pipe is communicated with the discharge pipe.

[0018] Optionally, the utility model also comprises:

[0019] A first valve is arranged on the air inlet branch pipe.

[0020] Optionally, the utility model also comprises:

[0021] A second valve is arranged on the exhaust branch pipe.

[0022] Optionally, the air inlet branch pipe is located on one side of the top surface of the tank body.

[0023] Optionally, the bottom of the annular pipe is provided with a mounting cylinder, and the air jet pipe is arranged on the bottom surface of the annular pipe through the mounting cylinder.

[0024] The working principle and beneficial effects of the utility model are as follows:

[0025] In the utility model, when the cleaning work is carried out after the feeding is completed, the high-speed airflow enters from the air inlet pipe, part of the airflow enters the annular pipe through the air inlet branch pipe, and then is sprayed from the air jet pipe. Since the airflow sprayed from the air jet pipe is close to the inner wall of the tank body, especially close to the bottom of the tank body, the airflow sprayed from the air jet pipe forms airflow disturbance in the tank body, and the airflow disturbance can impact and blow the sludge possibly attached to the inner wall of the tank body, so that the sludge attached to the inner wall of the tank body can be cleaned, and the sludge attached to the inner wall of the tank body can be quickly cleaned. BRIEF DESCRIPTION OF DRAWINGS

[0026] The above characteristics, technical features, advantages and implementation modes of the utility model will be further described in the following preferred embodiments in a clear and understandable manner combined with the drawings.

[0027] Figure 1 It is a structure schematic view of the annular pipe and the air jet pipe of the utility model;

[0028] Figure 2 It is a front view of the utility model;

[0029] Figure 3 It is Figure 1 It is a local enlarged view of A-A;

[0030] Figure 4 It is a first perspective structure schematic view of the utility model;

[0031] Figure 5 The second view angle structure schematic view of the utility model.

[0032] In the figure: 1, tank body; 2, gas distribution bag; 4, feed pipe; 3, discharge pipe; 5, air inlet pipe; 6, air inlet branch pipe; 601, first valve; 7, exhaust branch pipe; 701, second valve; 8, annular pipe; 9, air injection pipe; 10, nozzle; 11, fixed plate; 12, mounting cylinder. DETAILED DESCRIPTION

[0033] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the specific implementation of the utility model will be described below with reference to the drawings. Obviously, the drawings in the following description only some embodiments of the utility model, for those skilled in the art, without creative effort, according to these drawings, other drawings can also be obtained, and other implementation ways can also be obtained.

[0034] In order to make the drawing simple, only the part related to the utility model is shown in each drawing, which does not represent the actual structure of the product. In addition, in order to make the drawing simple and easy to understand, in some drawings, only one of the components with the same structure or function is shown, or only one of them is marked. In this paper, "one" not only means "only one", but also means "more than one", and "several" includes "two" and "more than two".

[0035] In this paper, it should be noted that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium, it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0036] In addition, in the description of the present application, the terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0037] Reference Figures 1-5For an embodiment of the utility model, propose a kind of vacuum pump feeding system with boost cleaning mechanism, including tank body 1, air inlet pipe 5 and discharge pipe 3, further include: air inlet branch pipe 6 one end is communicated with the inside of tank body 1, other end is communicated with air inlet pipe 5;Annular pipe 8 is set on the inner wall of tank body 1, annular pipe 8 is communicated with air inlet branch pipe 6;Jet pipe 9 has several, several jet pipe 9 is spaced apart on annular pipe 8, and several jet pipe 9 all are located annular pipe 8 far from air inlet branch pipe 6 side.

[0038] In the above scheme, tank body 1 is made of metal material, air inlet pipe 5 and discharge pipe 3 are connected to corresponding gas source and material receiving place respectively.Air inlet branch pipe 6 is metal pipe, one end passes through the top of tank body 1 and is communicated with the inside of tank body 1, other end is connected with air inlet pipe 5.Annular pipe 8 is annular metal pipe, is welded on the inner wall of tank body 1, annular pipe 8 is communicated with air inlet branch pipe 6.Jet pipe 9 adopts several small-bore metal pipes, is evenly spaced and installed on the side of annular pipe 8 far from air inlet branch pipe 6.

[0039] It needs to be explained that sludge vacuum pump further includes feed pipe 4, is set in the middle part of the top surface of tank body 1, further include gas distribution bag 2, gas distribution bag 2 has gas distribution pipe, gas distribution pipe is elbow pipe, gas distribution pipe one end extends into tank body 1, and gas distribution pipe in tank body 1 one end, gas distribution pipe in tank body 1 end opens upward.

[0040] Working process: when cleaning work is carried out after feeding is finished, high-speed airflow enters from air inlet pipe 5, part of airflow enters annular pipe 8 through air inlet branch pipe 6, then is sprayed from jet pipe 9.Due to the airflow sprayed from jet pipe 9 is close to the inner wall of tank body 1, especially close to the bottom of tank body 1, airflow sprayed from jet pipe 9 forms airflow disturbance in tank body 1, and the sludge possibly adhered to the inner wall of tank body 1 is impacted and blown, and a large amount of sludge adhered to the inner wall of tank body 1 is cleaned.

[0041] Specific working steps of sludge vacuum pump are as follows:

[0042] First step, sucking material: high-pressure, high-speed gas enters jet pipe assembly (high vacuum is generated by gas bag in jet pipe assembly) through air inlet pipe 5, and high vacuum is generated in tank body 1, and material is sucked.

[0043] Further specifically, gas flows into gas distribution bag 2 through air inlet pipe 5, and gas distribution bag 2 generates vacuum (limited flow appears the phenomenon of flow velocity increase when passing through the reduced flow section, and the flow velocity is inversely proportional to the flow section, and the increase of flow velocity is accompanied by the reduction of fluid pressure, and low pressure is generated near high-speed flowing fluid, thereby generating adsorption effect);

[0044] When low pressure is generated at the air suction port of gas distribution bag 2, the air in tank body 1 flows to gas distribution bag 2, and flows out with compressed gas, that is, vacuum is generated in tank body 1;

[0045] When the pressure inside the tank 1 is lower than the external pressure, the material will be sucked into the tank 1 under the action of the atmospheric pressure (the suction height of the clean water is 6-8 meters, and the suction depth is different for materials with different specific gravity and viscosity);

[0046] In the second step, the material is discharged: after the material suction process is completed, the compressed gas enters the storage tank 1, and the pressure in the tank 1 will become higher and higher. The material is discharged from the storage tank under the action of high pressure and flows to a remote place along with the compressed gas (the maximum horizontal distance can reach 500-1000 meters, and the conveying distance is different for materials with different specific gravity and viscosity).

[0047] Further, the nozzle 10 has a plurality of nozzles 10, and each nozzle 10 is in communication with the end of the air jet pipe 9.

[0048] In the above scheme, the gas flow flows from the air jet pipe 9 to the nozzle 10, and the nozzle 10 converges and guides the gas flow to be sprayed in a specific direction, thereby enhancing the scouring and cleaning ability of the sludge on the inner wall of the tank 1 and improving the cleaning effect. The nozzle 10 is the end part of the air jet pipe 9, and the nozzle 10 can change the spraying form of the gas flow, for example, through different internal structures, the gas flow can be sprayed in different shapes such as fan shape and cone shape.

[0049] Further, the nozzle 10 is rectangular, and the adjacent nozzles 10 have different inclination angles.

[0050] In the above scheme, the rectangular nozzle 10 is installed at the end of the air jet pipe 9, and the adjacent nozzles 10 have different inclination angles. For example, the first nozzle 10 is at an angle of 30 degrees with the horizontal direction, the adjacent second nozzle 10 is at an angle of 45 degrees with the horizontal direction, and so on.

[0051] Working process: The nozzles 10 with different inclination angles make the directions of the sprayed gas flow different, which can scour the inner wall of the tank 1 from multiple directions, avoid the cleaning dead angle caused by single direction scouring, and comprehensively clean the sludge attached to the inner wall of the tank 1. The shape of the rectangular nozzle 10 provides a relatively large gas outlet area, which is conducive to the stable spraying of the gas flow, and the different inclination angles form a multi-angle gas flow cleaning network in the tank 1.

[0052] Further, the bottom of the tank 1 is in the shape of an inverted cone, and the plurality of nozzles 10 are located above the conical bottom of the tank 1.

[0053] In the above scheme, the bottom of the tank 1 is in the shape of an inverted cone, and the sludge is easily attached to the conical surface. The plurality of nozzles 10 are installed above the conical bottom of the tank 1, for example, at a distance of 3-10 centimeters from the upper surface of the conical bottom, and are evenly distributed on the annular pipe 8.

[0054] Working process: when the gas flow is sprayed from the nozzle 10, due to the conical structure of the bottom of the tank body 1, the gas flow will slide along the conical surface after impacting the sludge in the inner wall of the tank body 1, and the cleaned sludge will be concentrated at the center of the bottom of the tank body 1, which is convenient for subsequent discharge from the tank body 1. The conical shape of the bottom of the tank body 1 cooperates with the position of the nozzle 10, which utilizes the dual action of gravity and gas flow, which is beneficial to the cleaning of the sludge and facilitates the collection and discharge of the sludge.

[0055] Further, the fixed plate 11 has a plurality of fixed plates 11, and the plurality of fixed plates 11 are arranged on the annular pipe 8 in a spaced manner, and the annular pipe 8 is connected with the inner wall of the tank body 1 through the fixed plate 11.

[0056] In the above scheme, a plurality of fixed plates 11 are welded on the annular pipe 8 in a spaced manner, and the fixed plate 11 is made of a metal plate, such as a steel plate. One end of each fixed plate 11 is welded with the annular pipe 8, and the other end is welded with the inner wall of the tank body 1, so as to firmly fix the annular pipe 8 on the inner wall of the tank body 1. During the working process of the vacuum pump, due to the impact and vibration of the gas flow, the annular pipe 8 may shake, and the fixed plate 11 can provide stable support force to ensure the position stability of the annular pipe 8 and the jet pipe 9, so as to ensure the normal jet of the gas flow and the stable operation of the cleaning mechanism.

[0057] Further, the exhaust branch pipe 7 is arranged on the outside of the tank body 1, one end of the exhaust branch pipe 7 is communicated with the side wall of the air inlet branch pipe 6, and the other end of the exhaust branch pipe 7 is communicated with the horizontal section of the discharge pipe 3.

[0058] In the above scheme, the exhaust branch pipe 7 is installed on the outside of the tank body 1, and the exhaust branch pipe 7 is made of a metal pipe, one end of which is communicated with the side wall of the air inlet branch pipe 6 through a tee joint, and the other end is communicated with one side of the horizontal section of the discharge pipe 3. The exhaust branch pipe 7 can also assist the discharge of the discharge pipe 3 to prevent the accumulation of sludge or slurry in the discharge pipe 3.

[0059] Working process: part of the gas flow enters the annular pipe 8 and the jet pipe 9 inside the tank body 1 through the air inlet branch pipe 6, and the other part of the gas flow directly enters the discharge pipe 3 through the exhaust branch pipe 7. This part of the gas flow can play a role in assisting the material conveying in the discharge pipe 3, such as pushing the material to flow more smoothly in the discharge pipe 3, preventing the material from blocking the discharge pipe 3.

[0060] Further, the first valve 601 is arranged on the air inlet branch pipe 6.

[0061] In the above scheme, the first valve 601 is installed on the air inlet branch pipe 6, and the first valve 601 can be a ball valve or a butterfly valve. The valve is installed on one end of the air inlet branch pipe 6 close to the air inlet pipe 5, and is operated by the handle or electric control device of the valve.

[0062] Working process: when the gas flow into the annular pipe 8 inside the tank 1 needs to be adjusted, the first valve 601 can be operated to achieve. For example, when the sludge is less and does not need to be cleaned, the valve can be appropriately closed to reduce the gas flow into the annular pipe 8; and when the sludge is more or needs to be cleaned, the valve is opened to increase the gas flow.

[0063] Further, the second valve 701 is arranged on the exhaust branch pipe 7.

[0064] In the above scheme, the second valve 701 is installed on the exhaust branch pipe 7, and a ball valve or a butterfly valve can also be selected. It is installed at the end of the exhaust branch pipe 7.

[0065] Working process: by controlling the opening of the second valve 701, the gas flow through the exhaust branch pipe 7 into the discharge pipe 3 can be adjusted. For example, when the material in the discharge pipe 3 flows more smoothly, the second valve 701 can be appropriately closed to make more gas flow into the cleaning mechanism inside the tank 1; and when the discharge pipe 3 shows signs of material blockage, the second valve 701 is opened to increase the gas flow of the exhaust branch pipe 7 to dredge the material.

[0066] Further, the air inlet branch pipe 6 is located on one side of the top surface of the tank 1.

[0067] In the above scheme, one end of the air inlet branch pipe 6 is arranged on one side of the top surface of the tank 1, for example, away from the center of the top surface of the tank 1 or close to the center. Such air inlet branch pipe 6 can not affect the feeding of the top feeding port, and at the same time will not occupy too much storage position inside the tank 1.

[0068] Further, the annular pipe 8 has a mounting cylinder 12 at the bottom, and the air jet pipe 9 is arranged on the bottom surface of the annular pipe 8 through the mounting cylinder 12.

[0069] In the above scheme, the mounting cylinder 12 is welded at the bottom of the annular pipe 8, and the mounting cylinder 12 is a hollow metal cylinder. One end of the air jet pipe 9 is inserted into the mounting cylinder 12 and is fixed by welding or threaded connection. The inner diameter of the mounting cylinder 12 matches the outer diameter of the air jet pipe 9 to ensure the tightness and stability of the connection.

[0070] It should be noted that the above embodiments are only used to illustrate the technical scheme of the present application and not to limit it. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical scheme of the present application can be modified or replaced by the equivalent, without departing from the spirit and scope of the technical scheme of the present application, which should be covered in the scope of the claims of the present application.

Claims

1. A vacuum pump feeding system having a boost cleaning mechanism, comprising a tank body (1), an air inlet pipe (5) and a discharge pipe (3), characterized in that, Also include: Air inlet branch pipe (6), one end of which communicates with the inside of the tank body (1), and the other end of which communicates with the air inlet pipe (5); Annular pipe (8) is arranged on the inner wall of the tank body (1), and the annular pipe (8) communicates with the air inlet branch pipe (6); Jet pipe (9) has a plurality of, a plurality of jet pipes (9) are arranged on the annular pipe (8) at intervals, and a plurality of jet pipes (9) are located on the side of the annular pipe (8) away from the air inlet branch pipe (6).

2. A vacuum pump feeding system having a boost cleaning mechanism according to claim 1, characterized in that, Also include: Nozzle (10) has a plurality of, each nozzle (10) is arranged at the end of a jet pipe (9).

3. A vacuum pump feeding system having a boost cleaning mechanism according to claim 2, characterized in that, The nozzle (10) is rectangular, and the inclination angles of adjacent nozzles (10) are different.

4. The vacuum pump feeding system with a boost cleaning mechanism according to claim 2, wherein, The bottom of the tank body (1) is inverted conical, and a plurality of nozzles (10) are located above the conical bottom of the tank body (1).

5. The vacuum pump feeding system with a boost cleaning mechanism according to claim 1, wherein, Also include: Fixed plate (11) has a plurality of, a plurality of fixed plates (11) are arranged on the annular pipe (8) at intervals, and the annular pipe (8) is connected with the inner wall of the tank body (1) through the fixed plate (11).

6. The vacuum pump feeding system with a boost cleaning mechanism according to claim 1, wherein, Also include: Exhaust branch pipe (7) is arranged on the outside of the tank body (1), one end of the exhaust branch pipe (7) communicates with the side wall of the air inlet branch pipe (6), and the other end of the exhaust branch pipe (7) communicates with the discharge pipe (3).

7. The vacuum pump feeding system with a boost cleaning mechanism according to claim 1, wherein, Also include: First valve (601) is arranged on the air inlet branch pipe (6).

8. A vacuum pump feeding system having a boost cleaning mechanism according to claim 6, wherein Also include: Second valve (701) is arranged on the exhaust branch pipe (7).

9. The vacuum pump feeding system with a boost cleaning mechanism according to claim 1, wherein, The air inlet branch pipe (6) is located on one side of the top surface of the tank body (1).

10. The vacuum pump feeding system with a boost cleaning mechanism according to claim 1, wherein, The bottom of the annular pipe (8) has a mounting cylinder (12), and the jet pipe (9) is arranged on the bottom surface of the annular pipe (8) through the mounting cylinder (12).