Variable speed control mechanism and vehicle with same
By optimizing the layout and connection method of the flexible shaft mechanism in the transmission control mechanism, the stability problems of the flexible shaft mechanism under limited vehicle space and during rollover are solved, achieving stability and reliability under the maximum rollover amount of the vehicle body and extending the service life of the flexible shaft.
Patent Information
- Application Number
- CN202421920289.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-08-08
AI Technical Summary
The existing flexible shaft mechanism of the transmission control mechanism is difficult to arrange in the case of limited space in the vehicle body, and it is easily pulled and damaged when the vehicle body is rolled over, and cannot guarantee the bending radius and stability.
Design a speed control mechanism in which a flexible shaft extends rearward from the controller and hovers above the powertrain. It is fixed by a guide bracket to reduce space occupation and ensure stability. The guide bracket fixes the flexible shaft with clamps to optimize the movement direction and connection method of the flexible shaft and reduce bending angle and bending radius.
This achieves maximum vehicle body rollover while ensuring the stability and reliability of the flexible shaft mechanism, reducing stress concentration, and improving the service life of the flexible shaft mechanism and the vehicle's operating efficiency.
Smart Images

Figure CN223524398U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to vehicle parts technical field especially is related to a speed change control mechanism and vehicle with it. BACKGROUND
[0002] The speed change control mechanism in the prior art is arranged forwardly, the soft shaft mechanism extends forwardly along the lower part of the vehicle body floor after coming out of the controller, bends downward along the vehicle body front wall through the gap between the intercooler and the water tank, bends backward after passing through the gap between the intercooler and the vehicle body suspension, and is arranged backwardly along the vehicle frame longitudinal beam to the end of the gearbox. However, the soft shaft mechanism in the speed change control mechanism passes through the gap between the intercooler and the vehicle body accessories for multiple times, the space of some vehicle models is small, and various pipelines are mixed, so that it is difficult to arrange, the soft shaft mechanism does not have enough length, the soft shaft mechanism is pulled when the vehicle body is turned over, and the bending radius of the soft shaft mechanism cannot be guaranteed. SUMMARY
[0003] The utility model discloses at least one of the technical problems in the prior art is solved. To this end, one purpose of the utility model is to provide a speed change control mechanism, which has the advantages of satisfying the maximum turning amount of the vehicle body and guaranteeing the bending radius.
[0004] The utility model discloses a vehicle with a speed change control mechanism.
[0005] To achieve the above-mentioned purpose, a speed change control mechanism is provided according to an embodiment of the utility model, which comprises: a controller, which is installed on the cab floor and passes through the cab floor upwardly; a soft shaft mechanism, which comprises a selection soft shaft and a shift soft shaft, one end of the selection soft shaft and the shift soft shaft is connected to the controller, the selection soft shaft and the shift soft shaft extend backwardly to the controller and spiral around the power assembly upwardly, the other end of the selection soft shaft and the shift soft shaft is connected to the power assembly; a guide bracket, which is fixed on the front side of the power assembly, the guide bracket fixes the shift soft shaft and the selection soft shaft through a clamp.
[0006] According to the speed change control mechanism, the shift soft shaft and the gear shift soft shaft extend rearward of the manipulator and coil around above the power assembly, which helps to reduce the space occupation of the soft shaft mechanism and ensure compact layout of the power assembly and other components. The guide support is fixed to the front side of the power assembly and fixes the gear shift soft shaft and the shift soft shaft through the clamp, so that the stability and reliability of the soft shaft mechanism can be ensured. The guide support helps to guide and fix the movement direction of the soft shaft mechanism, so that the soft shaft mechanism will not deviate from the track during operation, thereby ensuring normal work and stability of the speed change control mechanism. When the vehicle body is flipped forward, due to the fixing effect of the guide support, the length of the soft shaft mechanism will not change, and the soft shaft mechanism near one end of the manipulator will deform when the vehicle body is flipped, so that the maximum flipping amount of the vehicle body is ensured, and the soft shaft mechanism will not be damaged by pulling.
[0007] In addition, the shift soft shaft and the gear shift soft shaft extend rearward of the manipulator and coil around above the power assembly, which helps to reduce the space occupation of the soft shaft mechanism and ensure compact layout of the power assembly and other components. The guide support is fixed to the front side of the power assembly and fixes the gear shift soft shaft and the shift soft shaft through the clamp, so that the stability and reliability of the soft shaft mechanism can be ensured. The guide support helps to guide and fix the movement direction of the soft shaft mechanism, so that the soft shaft mechanism will not deviate from the track during operation, thereby ensuring normal work and stability of the speed change control mechanism. When the vehicle body is flipped forward, due to the fixing effect of the guide support, the length of the soft shaft mechanism will not change, and the soft shaft mechanism near one end of the manipulator will deform when the vehicle body is flipped, so that the maximum flipping amount of the vehicle body is ensured, and the soft shaft mechanism will not be damaged by pulling.
[0008] Therefore, the speed change control mechanism has the advantages of satisfying the maximum flipping amount of the vehicle body and ensuring the bending radius.
[0009] According to some specific embodiments of the utility model, the guide support includes a vertical plate part and a top plate part, the vertical plate part extends above the power assembly, the top plate part is connected to the vertical plate part and extends in the horizontal direction, and the gear shift soft shaft and the shift soft shaft are installed on the top plate part.
[0010] According to some specific embodiments of the utility model, the speed change control mechanism further includes at least one first soft shaft support, the first soft shaft support is suitable for being installed on the longitudinal beam, and the shift soft shaft and the gear shift soft shaft are both installed on the first soft shaft support.
[0011] According to some specific embodiments of the utility model, the first soft shaft support includes an installation supporting arm suitable for being installed on the longitudinal beam, and an installation block in which the gear shift soft shaft and the shift soft shaft are arranged and fixed.
[0012] According to some specific embodiments of the utility model, the installation supporting arm includes a vertical plate part suitable for being installed on the outer side of the longitudinal beam, and a horizontal plate part connected to the top of the vertical plate part and extending to the inner side of the longitudinal beam, and the installation block is installed on the horizontal plate part.
[0013] According to some specific embodiments of the present application, the mounting block comprises: a lower mounting block, which is mounted to the mounting arm; and an upper mounting block, which is fixed to the lower mounting block by means of a fastener, and the shift soft shaft and the selection soft shaft are clamped by the upper mounting block and the lower mounting block.
[0014] According to some specific embodiments of the present application, the shift control mechanism further comprises: a second soft shaft support, which is mounted to the power assembly, and the second soft shaft support comprises an upper wing plate and a side wing plate, the shift soft shaft is mounted to the upper wing plate by means of a pipe clamp, and the shift soft shaft is mounted to the side wing plate by means of a pipe clamp.
[0015] According to some specific embodiments of the present application, the shift soft shaft and the selection soft shaft are both bent and extended towards the rear and lower side of the controller, and the bending radius of the shift soft shaft and the selection soft shaft is not less than 250 mm.
[0016] According to some specific embodiments of the present application, the power assembly comprises: an engine; and a gearbox, which is mounted to the rear side of the engine, and the gearbox is configured with a selection rocker arm and a shift rocker arm, the shift rocker arm is rotatable in the transverse direction, the selection rocker arm is rotatable in the longitudinal direction, the selection soft shaft is connected to the selection rocker arm, and the shift soft shaft is connected to the shift rocker arm.
[0017] According to some specific embodiments of the present application, the controller comprises: a control handle, which is adapted to pass through the cab floor; and a base, which is mounted to the gear support, and the base is configured with a soft shaft passage extending towards the rear, and the selection soft shaft and the shift soft shaft are arranged in the soft shaft passage.
[0018] According to the second aspect of the embodiments of the present application, a vehicle is provided, which comprises the shift control mechanism according to the above embodiments of the present application.
[0019] According to the vehicle of the embodiments of the present application, by using the shift control mechanism according to the embodiments of the present application, the maximum roll-over amount of the vehicle body is satisfied, and the bending radius is ensured, and the like.
[0020] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0021] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
[0022] Figure 1This is a schematic diagram of the installation structure of the speed control mechanism according to an embodiment of the present utility model;
[0023] Figure 2 This is another structural schematic diagram of the speed control mechanism installation according to an embodiment of the present utility model;
[0024] Figure 3 This is a structural schematic diagram of the speed control mechanism according to an embodiment of the present utility model;
[0025] Figure 4 This is a schematic diagram of the guide bracket of the speed control mechanism according to an embodiment of the present utility model;
[0026] Figure 5 This is a schematic diagram of the structure of the first flexible shaft support of the speed control mechanism according to an embodiment of the present utility model;
[0027] Figure 6 This is a schematic diagram of the structure of the second flexible shaft support of the speed control mechanism according to an embodiment of the present utility model.
[0028] Figure label:
[0029] 1. Gear shift control mechanism; 100. Control unit; 200. Flexible shaft mechanism; 300. Guide bracket.
[0030] First flexible shaft support 400, second flexible shaft support 500, operating handle 110, base 120.
[0031] Selector flexible shaft 210, shift flexible shaft 220, vertical plate part 310, top plate part 320, mounting arm 410.
[0032] Mounting block 420, lower mounting block 421, upper mounting block 422, upper wing plate 510, side wing plate 520
[0033] Cab floor 10, powertrain 20, longitudinal beam 30. Detailed Implementation
[0034] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0035] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0036] In the description of this utility model, "first feature" and "second feature" may include one or more of the features.
[0037] In the description of this utility model, "multiple" means two or more, and "several" means one or more.
[0038] The speed control mechanism 1 according to an embodiment of the present invention is described below with reference to the accompanying drawings.
[0039] like Figures 1-6 As shown, the speed control mechanism 1 according to an embodiment of the present utility model includes a controller 100, a flexible shaft mechanism 200, and a guide bracket 300.
[0040] The control unit 100 is mounted on the cab floor 10 and extends upward through the cab floor 10. The flexible shaft mechanism 200 includes a gear selection flexible shaft 210 and a gear shift flexible shaft 220. One end of the gear selection flexible shaft 210 and the gear shift flexible shaft 220 is connected to the control unit 100. The gear selection flexible shaft 210 and the gear shift flexible shaft 220 extend rearwards from the control unit 100 and coil around the powertrain 20. The other end of the gear selection flexible shaft 210 and the gear shift flexible shaft 220 is connected to the powertrain 20. A guide bracket 300 is fixed to the front side of the powertrain 20, and the guide bracket 300 secures the gear shift flexible shaft 210 and the gear selection flexible shaft 220 by clamps.
[0041] For example, during the assembly process, the transmission control mechanism 1 can first be passed through the cab floor 10 and bolted to the cab floor 10. Then, the flexible shaft clamps can be respectively attached to the color marks of the gear selection flexible shaft 210 and the shift flexible shaft 220, and the gear selection flexible shaft 210 and the shift flexible shaft 220 can be fixed to the powertrain 20 with bolts. During the vehicle rollover process, the end of the flexible shaft mechanism 200 near the controller 100 will be continuously lifted, and the position of the guide bracket 300 remains unchanged. Since the flexible shaft mechanism 200 is deformable, after the vehicle rollover reaches the maximum rollover amount, the end of the flexible shaft mechanism 200 near the controller 100 and the guide bracket 300 are in an extended state and are not taut.
[0042] According to the speed change control mechanism 1, the shift soft shaft 210 and the gear shift soft shaft 220 extend to the rear of the controller 100 and coil around the top of the power assembly 20, which helps to reduce the space occupation of the soft shaft mechanism 200 and ensure the compact layout of the power assembly 20 and other components. The guide bracket 300 is fixed to the front side of the power assembly 20 and fixes the gear shift soft shaft 210 and the shift soft shaft 210 through the clamp, which can ensure the stability and reliability of the soft shaft mechanism 200. The guide bracket 300 helps to guide and fix the movement direction of the soft shaft mechanism 200 and ensures that the soft shaft mechanism 200 does not deviate from the track during the operation process, thereby ensuring the normal operation and stability of the speed change control mechanism 1. When the vehicle body is overturned forward, due to the fixing effect of the guide bracket 300, the length of the soft shaft mechanism 200 is fixed, and the soft shaft mechanism 200 adjacent to one end of the controller 100 will deform when the vehicle body is overturned, which ensures the maximum overturning amount of the vehicle body and does not cause damage to the soft shaft mechanism 200.
[0043] In addition, the shift soft shaft 210 and the gear shift soft shaft 220 extend to the rear of the controller 100 and the power assembly 20, and the connection mode makes the soft shaft mechanism 200 more smooth, reduces the bending angle and bending radius, and helps to reduce the stress concentration generated in the bending process of the soft shaft mechanism 200, thereby improving the reliability and stability of the soft shaft mechanism 200.
[0044] Therefore, the speed change control mechanism 1 has the advantages of satisfying the maximum overturning amount of the vehicle body and ensuring the bending radius.
[0045] In some specific embodiments of the utility model, as shown in the drawings, Figure 4 The guide bracket 300 includes a vertical plate part 310 and a top plate part 320, the vertical plate part 310 extends to the top of the power assembly 20, the top plate part 320 is connected to the vertical plate part 310 and extends to the horizontal direction, and the gear shift soft shaft 220 and the shift soft shaft 210 are installed on the top plate part 320.
[0046] The vertical plate part 310 extends to the top of the power assembly 20 and provides vertical support for the guide bracket 300, which can enhance the stability and overall rigidity of the guide bracket 300. The top plate part 320 is connected to the vertical plate part 310 and extends to the horizontal direction, so that the structure of the entire guide bracket 300 is more solid, which can effectively support the movement of the gear shift soft shaft 220 and the shift soft shaft 210 and keep them in the correct position.
[0047] At the same time, the top plate part 320 serves as the installation platform of the gear shift soft shaft 220 and the shift soft shaft 210 and provides stable support and guidance, which ensures the stability of the soft shaft mechanism 200 far from the controller 100 during the operation process and improves the reliability and safety of the speed change control mechanism 1.
[0048] In some embodiments of the present application, as shown in Figure 3 and Figure 5 , the variable speed control mechanism 1 further comprises a first soft shaft support 400. The first soft shaft support 400 is adapted to be mounted on the longitudinal beam 30, and the selection soft shaft 210 and the shift soft shaft 220 are both mounted on the first soft shaft support 400. The first soft shaft support 400 is mounted on the longitudinal beam 30 of the vehicle, providing a stable support point for the selection soft shaft 210 and the shift soft shaft 220, ensuring that the soft shaft mechanism 200 maintains the correct installation position during vehicle operation, avoiding misplacement or damage of the soft shaft mechanism 200 due to vibration or movement, and ensuring the accuracy and reliability of the variable speed control mechanism 1. At the same time, by integrating the soft shaft mechanism 200 on the first soft shaft support 400, the wiring and pipeline layout of the vehicle bottom can be optimized, avoiding interference between the soft shaft mechanism 200 and other components, especially in the limited space of the vehicle interior, making rational use of space, making maintenance and inspection more convenient.
[0049] In some embodiments of the present application, as shown in Figure 5 , the first soft shaft support 400 comprises a mounting arm 410 and a mounting block 420. The mounting arm 410 is adapted to be mounted on the longitudinal beam 30. The shift soft shaft 210 and the selection soft shaft 220 are arranged through the mounting block 420 and fixed by the mounting block 420. The mounting block 420 is provided with a mounting hole in the middle, and the shift soft shaft 210 and the selection soft shaft 220 are respectively arranged through the mounting hole and fixed on the first soft shaft support 400. The fasteners are sequentially arranged through the top of the mounting block 420 and the mounting arm 410 and fixedly connected with the longitudinal beam 30.
[0050] Overall, the mounting arm 410 is mounted on the longitudinal beam 30, and the mounting arm 410 provides a stable support platform, which can effectively fix the position of the first soft shaft support 400, ensuring that the soft shaft mechanism 200 does not shake or loosen during operation, maintaining its stability and reliability. The mounting block 420 is a component through which the shift soft shaft 210 and the selection soft shaft 220 are arranged and fixed, and the position of the soft shaft mechanism 200 is fixed by the mounting block 420, ensuring that the soft shaft mechanism 200 does not displace or deviate during transmission, ensuring the normal working state of the soft shaft mechanism 200, avoiding transmission failure or damage.
[0051] In some embodiments of the present application, as shown in Figure 5 , the mounting block 420 comprises a lower mounting block 421 and an upper mounting block 422. The lower mounting block 421 is mounted on the mounting arm 410. The upper mounting block 422 is fixed with the lower mounting block 421 by arranging fasteners, and the shift soft shaft 220 and the selection soft shaft 210 are clamped by the upper mounting block 422 and the lower mounting block 421.
[0052] By matching the upper mounting block 422 and the lower mounting block 421, the shift soft shaft 220 and the selection soft shaft 210 can be firmly clamped, so that the soft shaft mechanism 200 can be kept stable under any driving condition, displacement caused by vibration or external force is avoided, and the accuracy and reliability of the gear shift operating mechanism 1 are ensured.
[0053] In some embodiments of the utility model, as shown in Figure 6 The gear shift operating mechanism 1 further comprises a second soft shaft support 500. The second soft shaft support 500 is installed on the power assembly 20, and the second soft shaft support 500 comprises an upper wing plate 510 and a side wing plate 520. The selection soft shaft 210 is installed on the upper wing plate 510 through a pipe clamp, and the shift soft shaft 220 is installed on the side wing plate 520 through a pipe clamp. The side of the second soft shaft support 500 connecting the upper wing plate 510 and the side wing plate 520 is fixedly connected with the power assembly 20 through fasteners. The second soft shaft support 500 serves as a mounting support of the soft shaft mechanism 200. By being installed on the power assembly 20, the second soft shaft support 500 provides fixed support for the shift soft shaft 220 and the selection soft shaft 210. By being installed on the upper wing plate 510 and the side wing plate 520 through pipe clamps, the second soft shaft support 500 ensures that the soft shaft mechanism 200 keeps a stable position during operation, reduces shaking and friction of the soft shaft mechanism 200 during transmission, and improves the working efficiency and reliability of the gear shift operating mechanism 1.
[0054] In some embodiments of the utility model, as shown in Figure 1 And Figure 3 The shift soft shaft 220 and the selection soft shaft 210 are bent and extended rearward and downward of the manipulator 100. The bending radius of the shift soft shaft 220 and the selection soft shaft 210 is not less than 250 mm.
[0055] The shift soft shaft 220 and the selection soft shaft 210 are bent and extended rearward and downward, which makes full use of the space in the longitudinal and vertical directions of the vehicle, avoids the shift soft shaft 220 and the selection soft shaft 210 directly passing through the complex pipelines and lines under the cab floor 10, and helps to optimize the space layout of the cab, leaving more space for other systems and components. By setting the bending radius to be not less than 250 mm, stress concentration of the soft shaft mechanism 200 at the bending position can be effectively reduced, material fatigue and wear caused by excessive bending are avoided, the service life of the soft shaft mechanism 200 is prolonged, the maintenance and replacement frequency is reduced, and the overall operation efficiency of the vehicle is improved.
[0056] In some embodiments of the utility model, as shown in Figure 1As shown, the manipulator 100 comprises a manipulator handle 110 and a base 120. The manipulator handle 110 is adapted to pass through the cab floor 10. The base 120 is mounted to the cab floor 10, and the base 120 is configured with a soft shaft passage extending rearward, and the selection soft shaft 210 and the shift soft shaft 220 are arranged in the soft shaft passage.
[0057] By mounting the base 120 to the cab floor 10 and passing the manipulator handle 110 through the cab floor 10, the stability of the manipulator 100 is achieved, which can ensure that the manipulator 100 does not sway or shift during driving, and the stability and reliability of the operation are improved. At the same time, the structure that the soft shaft passage extends rearward optimizes the layout of the selection soft shaft 210 and the shift soft shaft 220, fully utilizes the longitudinal space of the vehicle, avoids the interference between the selection soft shaft 210 and the shift soft shaft 220 and other components in the cab, saves the space in the vehicle, and helps to improve the spaciousness and comfort of the cab.
[0058] The vehicle according to the embodiments of the present application is described below.
[0059] The vehicle according to the embodiments of the present application comprises the gear shift manipulation mechanism 1 according to the above embodiments of the present application.
[0060] The vehicle according to the above embodiments of the present application has the advantages of satisfying the maximum roll-over amount of the vehicle body and ensuring the bending radius, etc. by using the gear shift manipulation mechanism 1 according to the embodiments of the present application.
[0061] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily mean the same embodiment or example.
[0062] Although the embodiments of the present application have been shown and described, it is understood by those skilled in the art that various changes, modifications, replacements and variations of the embodiments can be made without departing from the principles and spirit of the present application, and the scope of the present application is defined by the claims and their equivalents.
Claims
1. A variable speed control mechanism, characterized by, Comprising: a manipulator installed on the cab floor and extending upwardly therefrom; a soft shaft mechanism including a shift soft shaft and a gear shift soft shaft, one end of the shift soft shaft and the gear shift soft shaft being connected to the manipulator, the shift soft shaft and the gear shift soft shaft extending rearwardly of the manipulator and spirally winding over a power assembly, the other end of the shift soft shaft and the gear shift soft shaft being connected to the power assembly; a guide bracket fixed on the front side of the power assembly, the guide bracket fixing the shift soft shaft and the gear shift soft shaft by a clamp.
2. The variable speed control mechanism of claim 1, wherein, The guide bracket includes a vertical plate portion extending upwardly of the power assembly and a top plate portion connected to the vertical plate portion and extending horizontally, the shift soft shaft and the gear shift soft shaft being installed on the top plate portion.
3. The shift control mechanism according to claim 1, characterized by Further comprising: at least one first soft shaft bracket adapted to be installed on a longitudinal beam, the shift soft shaft and the gear shift soft shaft being installed on the first soft shaft bracket.
4. The shift control mechanism according to claim 3, characterized by The first soft shaft bracket includes: a mounting arm adapted to be installed on the longitudinal beam; a mounting block through which the shift soft shaft and the gear shift soft shaft are threaded and fixed.
5. The shift control mechanism according to claim 4, characterized by The mounting block includes: a lower mounting block installed on the mounting arm; an upper mounting block fixed with the lower mounting block by threading fasteners, the shift soft shaft and the gear shift soft shaft being clamped by the upper mounting block and the lower mounting block.
6. The shift control mechanism according to claim 1, characterized by Further comprising: a second soft shaft bracket installed on the power assembly, the second soft shaft bracket including an upper wing plate and a side wing plate, the gear shift soft shaft being installed on the upper wing plate by a tube clamp, the gear shift soft shaft being installed on the side wing plate by a tube clamp.
7. The shift control mechanism according to claim 1, characterized by The bending radius of the shift soft shaft and the gear shift soft shaft is not less than 250 mm.
8. The shift control mechanism according to claim 1, characterized by The manipulator includes: a handle adapted to extend through the cab floor; a base installed on the cab floor, the base being configured with a soft shaft passage extending rearwardly, the shift soft shaft and the gear shift soft shaft being threaded through the soft shaft passage.
9. A vehicle characterized by comprising: Comprising: the shift control mechanism according to any one of claims 1-8.