Kiln carcass scanning and temperature measuring equipment

Abstract

The utility model discloses a kiln carcass scanning and temperature measuring device which comprises a kiln carcass scanner and a mounting seat. A movable supporting seat is rotatably mounted on the top side of the mounting seat, a connecting seat is rotatably mounted on the movable supporting seat, the connecting seat is mounted on the bottom side of the kiln carcass scanner, a rotating structure is mounted on the movable supporting seat, and connecting shafts are mounted on the two sides of the connecting seat; when the kiln body scanner is used, the mounting seat can be fixed at a mounting place, then the horizontal angle of the kiln body scanner can be adjusted by starting the first motor, and the pitching angle of the kiln body scanner can be adjusted by starting the second motor. The angle of the first motor and the second motor can be adjusted according to the scanning content and the scanning range of the kiln carcass scanner, it is ensured that the kiln carcass is within the scanning range of the kiln carcass scanner, workers do not need to manually place and position the kiln carcass during adjustment, adjustment is more convenient and faster, and the installation time of the kiln carcass scanner is saved.

Description

TECHNICAL FIELD

[0001] The utility model relates to rotary kiln scanning equipment technical field, concretely is a kiln body scanning temperature measuring equipment. BACKGROUND

[0002] The kiln body scanner, also known as an infrared scanning temperature measuring system, can monitor the surface temperature of the rotary kiln body in real time for a long time without interruption, and converts the collected infrared rays into photoelectric signals through an infrared detector, and then transmits them to a computer. Through the special software installed on the computer, the data is operated and analyzed, and then displayed on the display in the form of a thermal imager image, so that the operator can intuitively understand the temperature distribution of the kiln body.

[0003] Chinese patent publication No. CN118603325A discloses a new rotary kiln body scanning device and system, which comprises a mounting plate, a support fixed to the bottom surface of the mounting plate, a hand-held column connected to the side wall of the support, a plurality of ladder openings formed on one side of the support, a fixed column connected to the top surface of the mounting plate, a shelter connected to the top surface of the fixed column, and a scanning mechanism provided on the top surface of the mounting plate. The scanning mechanism comprises a bottom plate, a first bracket, a flap, an infrared scanner, a shading assembly, and a side support assembly. The infrared scanner is arranged on the flap, which can flexibly adjust the scanning direction of the infrared scanner, so as to accurately align the scanning of the rotary kiln cylinder and ensure the stability of the real-time collection and monitoring of the heat data of the kiln body. When the infrared scanner is used to scan and monitor the surface of the kiln body, the infrared scanner is shielded and protected by the shelter and the shading assembly, reducing the environmental impact during scanning and further improving the stability and accuracy of data collection and monitoring.

[0004] In the prior art disclosed above, the scanning direction of the infrared scanner can be flexibly adjusted, but the scanner can only be adjusted in the pitch angle, the adjustment range is limited, and manual operation is required to adjust the angle. Since the kiln body scanner is installed at a high position, the operation space is limited, which makes it inconvenient to adjust the angle, so a kiln body scanning temperature measuring device is needed to meet people's needs. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a kiln body scanning temperature measuring device to solve the problems raised in the background art.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kiln body scanning temperature measuring equipment, including kiln body scanner and mounting seat, the top side of mounting seat is rotatably installed with movable support base, movable support base is rotatably installed with connecting seat, connecting seat is installed at the bottom side of kiln body scanner, rotatable structure is installed on movable support base, connecting seat both sides are installed with connecting shaft, two connecting shafts are installed with pitch adjustment structure, two connecting shafts are installed with positioning structure.

[0007] Preferably, the rotatable structure includes an L-shaped connecting rod, the L-shaped connecting rod is installed on one side of the movable support base, a fixed guide rod is installed on the L-shaped connecting rod, a sliding seat is slidably sleeved on the fixed guide rod, a linkage gear ring is installed on the sliding seat, the linkage gear ring has the same axis as the movable support base, a motor one is installed on the mounting seat, a linkage gear is installed on the output end of the motor one, and the linkage gear is engaged with the linkage gear ring.

[0008] Preferably, the pitch adjustment structure includes a limiting shaft, the limiting shaft is rotatably installed in the movable support base, the limiting shaft is detachably installed on the connecting shaft, one end of the limiting shaft is provided with a linkage rod, one side of the linkage rod is provided with a linkage ball, the linkage ball is movably installed in the linkage gear ring, one side of the movable support base is provided with a support frame, a motor two is installed above the support frame, a screw rod is installed on the output end of the motor two, the screw rod is rotatably installed in the support frame, a threaded sliding block is threadedly sleeved on the screw rod, and the threaded sliding block is installed on the outer surface of the linkage gear ring.

[0009] Preferably, the inside of the linkage gear ring is provided with a linkage groove, and the linkage ball is movably installed in the linkage groove.

[0010] Preferably, the inside of the threaded sliding block is provided with a threaded hole, and the screw rod is threadedly installed in the threaded hole.

[0011] Preferably, the positioning structure includes a positioning clamping groove, the positioning clamping groove is formed in the inside of the limiting shaft, one side of the connecting shaft is provided with a positioning clamping strip, and the positioning clamping strip is movably installed in the positioning clamping groove.

[0012] Preferably, a threaded stop rod is threadedly installed in the inside of the movable support base, the threaded stop rod is located above the limiting shaft and the positioning clamping strip, a U-shaped positioning groove is formed in the inside of the movable support base, and the connecting shaft is movably installed in the U-shaped positioning groove.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] (1) In use, the mounting base can be fixed at the installation location. Then, the horizontal angle of the kiln carcass scanner can be adjusted by turning on motor one, and the pitch angle of the kiln carcass scanner can be adjusted by turning on motor two. The angle of motor one and motor two can be adjusted according to the content and scanning range of the kiln carcass scanner to ensure that the kiln carcass is within the scanning range of the kiln carcass scanner. Moreover, no manual positioning is required during adjustment, making the adjustment more convenient and quick, and saving the installation time of the kiln carcass scanner.

[0015] (2) The kiln body scanner and the mounting base are designed to be detachable. By rotating and unscrewing the threaded stop bar, the position restriction on the connecting base and the kiln body scanner can be released. At this time, pulling the kiln body scanner upward will cause the connecting base to separate from the movable support base. When the equipment is installed on the platform, the kiln body scanner and the mounting base can be separated for transportation, reducing the burden on the staff. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a kiln body scanning temperature measurement device proposed in this utility model;

[0017] Figure 2 This is a side view of the structure of a kiln body scanning temperature measurement device proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the movable support structure of a kiln body scanning temperature measurement device proposed in this utility model;

[0019] Figure 4 This is an exploded structural diagram of the connecting seat of a kiln body scanning temperature measurement device proposed in this utility model;

[0020] Figure 5 This is a schematic cross-sectional view of the connecting shaft structure of a kiln body scanning temperature measurement device proposed in this utility model;

[0021] Figure 6 This is a schematic diagram of the mounting base structure for a kiln body scanning temperature measurement device proposed in this utility model.

[0022] In the diagram: 100, kiln body scanner; 200, mounting base; 201, movable support base; 202, connecting base; 203, L-shaped connecting rod; 204, fixed guide rod; 205, slide block; 206, linkage gear ring; 207, motor one; 208, linkage gear; 300, connecting shaft; 301, limit shaft; 302, linkage rod; 303, linkage ball; 304, linkage groove; 305, support frame; 306, motor two; 307, lead screw; 308, threaded slider; 309, threaded hole; 400, positioning slot; 401, positioning strip; 402, threaded stop bar; 403, U-shaped positioning groove. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0024] Please refer to Figures 1-6 The utility model provides a kind of technical solutions: a kiln body scanning temperature measuring equipment, including kiln body scanner 100 and mounting seat 200;The top side of mounting seat 200 is rotatably installed with movable support seat 201, movable support seat 201 is rotatably installed with connecting seat 202, connecting seat 202 is installed at the bottom side of kiln body scanner 100, movable support seat 201 is installed with rotating structure, the both sides of connecting seat 202 are installed with connecting shaft 300, two connecting shafts 300 are installed with pitch adjusting structure, two connecting shafts 300 are all installed with positioning structure, the horizontal angle and the pitch angle of kiln body scanner 100 can be adjusted by rotating structure and pitch adjusting structure cooperation, so as to adjust the angle corresponding according to the scanning area and range of kiln body scanner 100 after installation, and without manual adjustment by staff, the disassembly separation between kiln body scanner 100 and rotating structure, pitch adjusting can be realized, can be separated and carried during installation.

[0025] Further, rotating structure includes L-shaped link 203, L-shaped link 203 is installed on one side of movable support seat 201, fixed guide rod 204 is installed on L-shaped link 203, sliding seat 205 is slidably sleeved on fixed guide rod 204, linkage gear ring 206 is installed on sliding seat 205, the axis of linkage gear ring 206 is same with movable support seat 201, motor one 207 is installed on mounting seat 200, the output end of motor one 207 is installed with linkage gear 208, linkage gear 208 is engaged with linkage gear ring 206, open motor one 207 to drive linkage gear 208 to rotate, linkage gear 208 can drive linkage gear ring 206 to rotate when rotating, in turn drive sliding seat 205 to make circular motion, so that sliding seat 205 drives movable support seat 201 to rotate above mounting seat 200 by fixed guide rod 204 and L-shaped link 203, to adjust the angle of kiln body scanner 100 in horizontal direction. Wherein, movable support seat 201 and mounting seat 200 can be connected by rotating shaft, so that movable support seat 201 can rotate relative to mounting seat 200.

[0026] Further, the pitch adjusting structure comprises a limiting shaft 301 rotatably installed in the interior of the movable support base 201, the limiting shaft 301 is detachably installed on the connecting shaft 300, one end of the limiting shaft 301 is installed with a linkage rod 302, one side of the linkage rod 302 is installed with a linkage ball 303, the linkage ball 303 is movably installed in the interior of the linkage gear ring 206, one side of the movable support base 201 is installed with a support frame 305, the upper portion of the support frame 305 is installed with a motor two 306, the output end of the motor two 306 is installed with a lead screw 307, the lead screw 307 is rotatably installed in the interior of the support frame 305, a threaded block 308 is threadedly sleeved on the lead screw 307, the threaded block 308 is installed on the outer surface of the linkage gear ring 206, the lead screw 307 can be driven to rotate by starting the motor two 306, the lead screw 307 can drive the threaded block 308 to move vertically when the lead screw 307 rotates, and then the threaded block 308 drives the linkage gear ring 206 to move up and down, the linkage gear ring 206 moving up and down can drive the linkage ball 303 to move, the linkage ball 303 drives the linkage rod 302 to overturn, and the linkage rod 302 can drive the connecting base 202 and the kiln body scanner 100 to rotate through the limiting shaft 301 and the connecting shaft 300, so as to adjust the pitch angle of the kiln body scanner 100. In the embodiment, the movable support base 201 can drive the support frame 305 to rotate synchronously when the movable support base 201 rotates, and when the linkage gear ring 206 is driven to rotate by the motor one 207 and the linkage gear 208, the linkage gear 208 contacts the support frame 305 when the linkage gear ring 206 rotates about 180 degrees, which indicates that the linkage gear ring 206 rotates to the maximum angle clockwise or counterclockwise, and the motor one 207 will not continue to drive the linkage gear ring 206 to rotate in the same direction at this time. The motor one 207 can be connected with an external PLC controller, and the angle of the linkage gear ring 206 driven to rotate by the motor one 207 can be controlled by the PLC controller. Moreover, the motor two 306 can also be connected with an external PLC controller, and the motor two 306 can be controlled to work by the PLC controller. The kiln body scanner 100 can also be connected with an external PLC controller, and the motor one 207 and / or the motor two 306 can be controlled to work by the PLC controller according to the content scanned by the kiln body scanner 100, so as to finally adjust the angle of the kiln body scanner 100.

[0027] Further, the interior of the linkage gear ring 206 is provided with a linkage groove 304, and the linkage ball 303 is movably installed in the linkage groove 304, and the linkage gear ring 206 can drive the linkage ball 303 to move through the linkage groove 304 when the linkage gear ring 206 moves up and down.

[0028] Further, the interior of the threaded block 308 is provided with a threaded hole 309, and the lead screw 307 is threadedly installed in the threaded hole 309, and the lead screw 307 can drive the threaded block 308 to move vertically through the threaded cooperation with the threaded hole 309 when the lead screw 307 rotates.

[0029] Further, one side of the connecting shaft 300 is provided with a positioning clamping strip 401, the positioning clamping strip 401 is movably installed in a positioning clamping groove 400, the connecting shaft 300 and the limiting shaft 301 can be connected through the positioning clamping strip 401 and the positioning clamping groove 400, so that the limiting shaft 301 can drive the connecting shaft 300 to rotate through the cooperation of the positioning clamping groove 400 and the positioning clamping strip 401 when the limiting shaft 301 rotates. Referring to Figure 4 As shown in the figure, the positioning clamping groove 400 is arranged on the limiting shaft 301.

[0030] Further, the inside of the movable support base 201 is provided with a threaded stop lever 402, the threaded stop lever 402 is located above the limiting shaft 301 and the positioning clamping strip 401, the inside of the movable support base 201 is provided with a U-shaped positioning groove 403, the connecting shaft 300 is movably installed in the U-shaped positioning groove 403, the connecting shaft 300 can be disassembled from the U-shaped positioning groove 403, and the threaded stop lever 402 is used to block above the limiting shaft 301 and the positioning clamping strip 401 to prevent the positioning clamping strip 401 from loosening. Referring to Figure 4 As shown in the figure, the upper end of the movable support base 201 has two vertically arranged protruding parts, the U-shaped positioning groove 403 is arranged on the protruding part, and the threaded stop lever 402 passes through the U-shaped positioning groove 403.

[0031] In this embodiment, the mounting base 200 can be connected to the external structure through bolts, and the connecting base 202 and the kiln body scanner 100 can be connected through welding, gluing, or bolts and screws.

[0032] The working principle is as follows: when in use, the mounting base 200 can be fixed at the installation site, so as to fix the installation position of the kiln body scanner 100. After installation, the angle of the kiln body scanner 100 can be adjusted according to the content scanned by the kiln body scanner 100. The motor 207 can be started to drive the linkage gear 208 to rotate. When the linkage gear 208 rotates, it can drive the linkage gear ring 206 to rotate through meshing with the linkage gear ring 206. When the linkage gear ring 206 rotates, it can drive the sliding seat 205 to move in a circle, so that the sliding seat 205 drives the L-shaped connecting rod 203 to move in a circle through the fixed guide rod 204, and then drives the movable support base 201 to rotate above the mounting base 200, and then drives the connecting base 202 and the kiln body scanner 100 to rotate, so as to adjust the angle of the kiln body scanner 100 in the horizontal direction, that is, to change the orientation of the kiln body scanner 100. During the rotation of the linkage gear ring 206, the linkage gear ring 206 can move on the linkage sphere 303 through the linkage groove 304, so that the rotation of the linkage gear ring 206 does not interfere with the linkage sphere 303. The screw rod 307 can be driven to rotate by starting the motor 306. When the screw rod 307 rotates, it can drive the threaded block 308 to move vertically through the screw thread cooperation with the threaded hole 309, and then drive the linkage gear ring 206 to move up and down. The linkage gear ring 206 that moves up and down can drive the sliding seat 205 to slide on the fixed guide rod 204, thereby limiting the movement direction of the linkage gear ring 206. The up and down adjustment of the linkage gear ring 206 within a certain range does not deviate from the meshing with the linkage gear 208, so that the linkage gear ring 206 can still be adjusted in angle after being lifted. The linkage gear ring 206 can drive the linkage sphere 303 to move through the linkage groove 304 while lifting, so that the linkage sphere 303 drives the linkage rod 302 to flip. During the process, the linkage sphere 303 can move in the linkage groove 304 with the flipping of the linkage rod 302, so that the linkage sphere 303 can adapt to the angle change of the linkage rod 302. The flipped linkage rod 302 can drive the limiting shaft 301 to rotate in the interior of the movable support base 201. The rotating limiting shaft 301 can drive the connecting shaft 300 to rotate through the cooperation of the positioning clamping groove 400 and the positioning clamping strip 401, and then drive the connecting base 202 and the kiln body scanner 100 to rotate, so as to adjust the pitch angle of the kiln body scanner 100.

[0033] The threaded stop rod 402 can be screwed out of the movable support seat 201 by rotating, at which time the threaded stop rod 402 can be disengaged from the shielding of the limiting shaft 301 and the positioning clamping strip 401 above, at which time the angle of the limiting shaft 301 can be adjusted, the opening of the positioning clamping groove 400 is upward, then the kiln body scanner 100 is pulled upward, the connecting shaft 300 on both sides of the connecting seat 202 is moved out of the U-shaped positioning groove 403, at the same time the connecting shaft 300 drives the positioning clamping strip 401 to disengage from the positioning clamping groove 400, the disassembly of the kiln body scanner 100 is completed, and vice versa, the positioning clamping strip 401 on the connecting shaft 300 is aligned with the positioning clamping groove 400 and inserted, the threaded stop rod 402 is screwed in again to prevent the limiting shaft 301 and the positioning clamping strip 401 from loosening, the installation of the kiln body scanner 100 is completed, and the kiln body scanner 100 and the mounting seat 200 are designed to be detachable, so that the kiln body scanner 100 can be disassembled and transported to the installation position, facilitating transportation and carrying.

[0034] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A kiln shaft scanning temperature measuring device, comprising a kiln shaft scanner and a mounting seat; characterized in that: The top side of the mounting seat is rotationally installed with a movable support seat, a connecting seat is rotationally installed on the movable support seat, the connecting seat is installed on the bottom side of the kiln body scanner, a rotating structure is installed on the movable support seat, connecting shafts are installed on the two sides of the connecting seat, pitch adjusting structures are installed on the two connecting shafts, and positioning structures are installed on the two connecting shafts.

2. The kiln bore scanning temperature measuring apparatus of claim 1, wherein: The rotating structure comprises an L-shaped connecting rod, the L-shaped connecting rod is installed on one side of the movable support seat, a fixed guide rod is installed on the L-shaped connecting rod, a sliding seat is slidably sleeved on the fixed guide rod, a linkage gear ring is installed on the sliding seat, the axis of the linkage gear ring is the same as that of the movable support seat, a motor one is installed on the mounting seat, a linkage gear is installed on the output end of the motor one, and the linkage gear is engaged with the linkage gear ring.

3. A kiln bore scanning temperature measuring device as claimed in claim 2, characterized in that: The pitch adjusting structure comprises a limiting shaft, the limiting shaft is rotationally installed in the movable support seat, the limiting shaft is detachably installed on the connecting shaft, a linkage rod is installed on one end of the limiting shaft, a linkage ball is installed on one side of the linkage rod, the linkage ball is movably installed in the linkage gear ring, a support frame is installed on one side of the movable support seat, a motor two is installed above the support frame, a lead screw is installed on the output end of the motor two, the lead screw is rotationally installed in the support frame, a threaded sliding block is threadedly sleeved on the lead screw, and the threaded sliding block is installed on the outer surface of the linkage gear ring.

4. The kiln bore scanning temperature measuring apparatus of claim 3, wherein: The linkage gear ring is internally provided with a linkage groove, and the linkage ball is movably installed in the linkage groove.

5. The kiln bore scanning temperature measuring apparatus of claim 3, wherein: The threaded sliding block is internally provided with a threaded hole, and the lead screw is threadedly installed in the threaded hole.

6. A kiln bore scanning temperature measuring device as claimed in claim 3, characterized in that: The positioning structure comprises a positioning clamping groove, the positioning clamping groove is internally provided in the limiting shaft, a positioning clamping strip is installed on one side of the connecting shaft, and the positioning clamping strip is movably installed in the positioning clamping groove.

7. A kiln bore scanning temperature measuring device as claimed in claim 6, characterized in that: A threaded stop rod is threadedly installed in the movable support seat, the threaded stop rod is located above the limiting shaft and the positioning clamping strip, a U-shaped positioning groove is internally provided in the movable support seat, and the connecting shaft is movably installed in the U-shaped positioning groove.

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