Gear detection device

By setting a flexible plate between the lever dial indicator and the gear clamp, and utilizing torsion spring drive and wear-resistant coating, the problem of damage to the lever dial indicator is solved, and the reliability and adaptability of gear inspection are achieved.

CN223525727UActive Publication Date: 2025-11-07HEFEI SHANGDA MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202423066532.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-07
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In current gear testing, the large error caused by the lever dial indicator directly contacting the gear may damage the testing end, making it difficult for operators to detect in time and affecting the smooth progress of the testing work.

Method used

A plate is installed between the lever dial indicator and the gear clamp. The plate is driven by a torsion spring, made of flexible copper and coated with a wear-resistant layer. The detection is performed by contacting the gear through the plate, reducing the direct contact of the lever dial indicator and absorbing the impact force by utilizing the deformation of the plate.

Benefits of technology

It effectively protects the lever dial indicator, avoids damage to the detection end, adapts to the detection of different types of gears, and improves the reliability and continuity of detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gear detection device, which relates to the technical field of gear detection and comprises a gear clamp and a pipe hoop clamp perpendicular to the gear clamp, a lever dial indicator is arranged at the top of one side, close to the gear clamp, of the pipe hoop clamp, and a supporting plate is arranged at the bottom of one side, close to the lever dial indicator, of the pipe hoop clamp. According to the gear clamping device, the butt strap is arranged between the dial indicator and the gear clamp, the butt strap is always close to a gear clamped by the gear clamp under the action of the torsional spring, and when the gear rotates, the butt strap is always in contact with the butt strap; if the excircle precision of the gear has an error, the lapping plate is directly pushed to move, the detection end of the lever dial indicator only needs to contact with the lapping plate to detect the excircle precision of the gear, and the contact surface of the lapping plate and the detection end of the lever dial indicator is smooth and flat without causing damage to the lever dial indicator. And the adaptability is high when gears of different models and sizes are detected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to gear detection technical field especially relates to a gear detection device. BACKGROUND

[0002] Gear detection is an important step in the gear production process, usually sampling in the same batch of several gears, and detecting the sample gear in multiple types to ensure that the gears in the same batch are qualified.

[0003] The existing gear outer circle precision detection mostly uses a lever micrometer, and in the detection process, the detection end of the lever micrometer is in surface contact with the maximum diameter of the gear, then the gear is driven to rotate by the gear clamp, so that the gear rotates in the state of contacting the lever micrometer, and the gear contacts the detection end of the lever micrometer during rotation, and the lever micrometer displays the error of the gear outer circle, but if the gear outer circle error is large, the intermittent gear tooth part may be damaged, which affects the subsequent gear detection work. SUMMARY

[0004] In order to make up for the deficiency of the prior art, the utility model discloses a technical scheme to solve the problem that the lever micrometer directly contacts the gear, and if the gear error is large, the error part of the gear may hit the detection end of the lever micrometer, causing damage to the lever micrometer, and the operator cannot discover the damage in the first time, which may greatly affect the subsequent detection work.

[0005] In order to solve the problem of the prior art, the technical scheme of the utility model is as follows: a gear clamp and a pipe clamp are provided, a lever micrometer is arranged on the top of the side of the pipe clamp close to the gear clamp, a supporting plate is arranged on the bottom of the side of the pipe clamp close to the lever micrometer, a torsional spring is arranged on the side of the supporting plate close to the gear clamp, and a board is arranged on the surface of the torsional spring.

[0006] Further, the pipe clamp includes a connecting part and a clamp part, the connecting part is a circular column structure, the clamp part extends outward along the connecting part, and the overall structure is a pipe clamp structure, so that the overall structure can be fixed by the pipe clamp and can be adjusted at will to adapt to different use conditions.

[0007] Further, the input end of the lever micrometer, i.e. the measuring head, faces the direction of the board.

[0008] Further, the torsional spring rotates in the direction of driving the board towards the gear clamp, so that the board can contact the gear fixed by the gear clamp.

[0009] Further, the plate and the direction of the plate towards the gear clamp are provided with an arc surface matched with the gear, ensuring that the plate can smoothly contact with the gear.

[0010] Further, the measuring head of the lever micrometer is provided with a spherical shape at one end close to the plate, reducing the contact area of the lever micrometer and the plate, and making the contact of the lever micrometer and the plate more smooth.

[0011] Further, the plate is a flexible copper sheet structure, and the side close to the gear clamp is coated with a wear-resistant coating, so that the plate can deform when receiving a larger impact, and the impact force is transmitted through deformation, avoiding the precision of the gear.

[0012] Compared with the prior art, the utility model has the following advantages:

[0013] The utility model discloses a lever micrometer and gear clamp between setting up the plate, and the plate is close to the gear clamped by the gear under the action of torsion spring all the time, when the gear rotates, always contact with the plate, if the gear's outer circle precision exists error and directly push the plate and move, and the detection end of lever micrometer only needs to contact the plate to detect the outer circle precision of the gear, and the contact surface of the plate and the detection end of lever micrometer is smooth and even, so as not to cause the damage of lever micrometer, when detecting different model size gears, only need to guarantee that the plate contacts the gear and the lever micrometer at the same time, and can be used, and the adaptation ability is higher. DRAWINGS

[0014] Fig. 1 It is the whole structure schematic diagram of the utility model.

[0015] Fig. 2 It is the plate structure schematic diagram of the utility model.

[0016] The drawing mark: 1, gear clamp;2, pipe clamp;3, lever micrometer;4, plate;5, torsion spring;6, plate. CONCRETE IMPLEMENTING METHOD

[0017] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments.

[0018] As shown in the drawing, Figs. 1-2 It is the whole structure schematic diagram of the utility model.

[0019] The pipe clamp fixture 2 is provided with a lever micrometer 3 on the side top close to the gear clamp 1, the pipe clamp fixture 2 is provided with a supporting plate 4 on the side bottom close to the lever micrometer 3, the supporting plate 4 is provided with a torsional spring 5 on the side close to the gear clamp 1, the torsional spring 5 is provided with a lapping plate 6 on the surface, the input end of the lever micrometer 3, i.e. the measuring head, is towards the direction of the lapping plate 6, the rotating direction of the torsional spring 5 is towards the direction of the gear clamp 1 to drive the lapping plate 6 to contact the gear fixed by the gear clamp 1, the lapping plate 6 and the supporting plate 4 are provided with arc surfaces matching the gear towards the direction of the gear clamp 1, so that the lapping plate 6 can smoothly contact the gear, the end of the measuring head of the lever micrometer 3 close to the lapping plate 6 is provided with a spherical surface, so as to reduce the contact area of the lever micrometer 3 and the lapping plate 6 and make the contact of the lever micrometer 3 and the lapping plate 6 more smooth, the lapping plate 6 is a flexible copper sheet structure, the side close to the gear clamp 1 is coated with a wear-resistant coating, so that the lapping plate 6 can be deformed to a certain extent when receiving a larger impact, the impact force is transmitted through the deformation, so as to avoid the precision of the gear.

[0020] Working principle: first, the staff places the gear through the gear clamp 1, then places the lever micrometer 3 at the same level as the gear through the pipe clamp fixture 2, and needs to ensure that the lapping plate 6 is in contact with the gear on one side and the detection end of the lever micrometer 3 on the other side during the placement process;

[0021] Then the operator drives the gear to rotate through the gear clamp 1, when the gear outer circle has an error, the lapping plate 6 will be close to the gear and away from the lever micrometer 3 or be pushed by the gear to rotate along the torsional spring 5 and close to the lever micrometer 3 under the action of the torsional spring 5, no matter away from or close to the lever micrometer 3, it will be inducted by the detection end of the lever micrometer 3 and then be directly displayed through the scale of the lever micrometer 3.

[0022] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to these embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A gear detecting device comprising a gear gripper (1) and a tube gripper (2) perpendicular to the gear gripper (1), characterized in that: The pipe clamp fixture (2) is provided with a lever micrometer (3) on the top of the side close to the gear fixture (1), the pipe clamp fixture (2) is provided with a supporting plate (4) on the bottom of the side close to the lever micrometer (3), the supporting plate (4) is provided with a torsion spring (5) on the side close to the gear fixture (1), and the surface of the torsion spring (5) is provided with a clamping plate (6).

2. A gear inspection apparatus according to claim 1, characterised in that: The pipe clamp fixture (2) comprises a connecting part and a clamp part, wherein the connecting part is a circular column structure, the clamp part extends outward along the connecting part, and the whole is a pipe clamp structure.

3. A gear inspection apparatus according to claim 1, wherein: The input end of the lever micrometer (3) is a measuring head, and the direction of the measuring head is towards the clamping plate (6).

4. A gear inspection apparatus according to claim 1, wherein: The rotating direction of the torsion spring (5) is towards the gear fixture (1).

5. A gear inspection apparatus according to claim 1, wherein: The clamping plate (6) and the supporting plate (4) are provided with arc surfaces matched with the gear in the direction towards the gear fixture (1).

6. A gear inspection apparatus according to claim 3, wherein: The end of the measuring head of the lever micrometer (3) close to the clamping plate (6) is provided in a spherical shape.

7. A gear inspection apparatus as claimed in claim 1, wherein: The clamping plate (6) is a flexible copper sheet structure, and the side close to the gear fixture (1) is coated with a wear-resistant coating.