Quality detection device for copper-coated round steel production

By combining a base, mounting bracket, gantry frame, and infrared laser measurement system, the problem of low efficiency and accuracy in copper-clad round steel inspection is solved, enabling rapid and accurate multi-point measurement and adaptation to different sizes.

CN223525770UActive Publication Date: 2025-11-07TONGXIANG YONGCHENG CABLE CO LTD
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Patent Information

Application Number
CN202422902218.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-07
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

The existing copper-clad round steel testing efficiency and accuracy are low, mainly because the installation and positioning of vernier calipers when measuring the diameter at multiple points is time-consuming and labor-intensive.

Method used

The device employs a combination design of base, mounting bracket, gantry, slider, infrared laser transmitter and signal receiver. It clamps round steel with sliders and uses infrared laser to measure the distance between sliders. Combined with the display screen, the data is displayed to achieve fast and accurate measurement.

Benefits of technology

It improves the positioning stability and measurement accuracy of copper-clad round steel inspection, enhances the efficiency and convenience of multi-point measurement, and adapts to the clamping requirements of round steel of different sizes.

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Abstract

The utility model particularly relates to the technical field of copper-clad round steel detection, and discloses a quality detection device for copper-clad round steel production, which comprises a base, two first mounting seats are symmetrically and fixedly arranged at the top end of the base, grooves are formed in the surfaces of the two first mounting seats, and the two first mounting seats are symmetrically and fixedly arranged in the grooves. Two second mounting seats are symmetrically and fixedly arranged on the surface, close to the two first mounting seats, of the base, portal frames are inserted into the top ends of the second mounting seats, first notches are formed in the middles of the portal frames, and first sliding blocks and second sliding blocks are sequentially and slidably connected into the first notches. Through the arrangement of the base, the first mounting base, the second mounting base, the first notch, the first sliding block, the second sliding block, the display screen, the infrared laser transmitter and the signal receiver, the groove is formed in the top end of the first mounting base and used for clamping and limiting round steel, and the first sliding block and the second sliding block are sequentially slid to clamp the round steel; therefore, the positioning stability and the measurement precision of copper-coated round steel detection are improved, and the measurement efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to copper clad round steel detection technical field especially relates to a quality detection device for copper clad round steel production. BACKGROUND

[0002] Copper clad round steel is a kind of copper steel composite material, is formed by the even covering of copper metal on the surface of steel material through electroplating process New type grounding material.Copper-plated steel grounding material utilizes the anticorrosion of surface copper layer, simultaneously adopts the electroplating process of mutual penetration between molecules, and the combination between copper layer and steel core is enhanced.Copper clad round steel has good economic performance compared with traditional material and meets the full life equipment cycle management.Copper clad round steel needs to detect whether the diameter of copper clad round steel meets the requirements when production is completed, to ensure the quality of copper clad round steel.

[0003] The existing copper clad round steel usually adopts vernier caliper to measure multiple point diameters, and the installation and positioning are time-consuming and laborious in the point position moving process, thereby affecting the efficiency and precision of copper clad round steel detection. UTILITY MODEL CONTENTS

[0004] The utility model provides a quality detection device for copper clad round steel production, to solve the problem that the existing copper clad round steel usually adopts vernier caliper to measure multiple point diameters, and the installation and positioning are time-consuming and laborious in the point position moving process, thereby affecting the efficiency and precision of copper clad round steel detection.

[0005] The utility model is such realization, a quality detection device for copper clad round steel production, including base, the top of base is fixed with two installation seat one, the surface of two installation seat one is all set up with recess, the surface of base near two installation seat one is fixed with two installation seat two, the top of installation seat two is all inserted with gantry, the middle of gantry is set up with slot one, the inside of slot one is sequentially connected with sliding block one and sliding block two, the side wall of sliding block one is inserted with infrared laser emitter, the side wall of sliding block one near infrared laser emitter is inserted with signal receiver, the side wall of gantry is fixed with display screen, display screen is coupled with infrared laser emitter and signal receiver in proper order.

[0006] Preferably, the top of the installation seat two is provided with a slot two for the insertion of the gantry, and the internal dimensions of the slot two are sequentially adapted to the external dimensions of the bottom end of the gantry, thereby improving the stability of the insertion of the gantry.

[0007] Preferably, the side wall of the installation seat two is threadedly connected with a limiting bolt, and the side wall of the installation seat two is provided with a slot three for the threadedly connecting of the limiting bolt, and the slot three is sequentially communicated with the slot two, thereby improving the stability of the support of the gantry.

[0008] Preferably, the installation seat two is fixed with a scale line on the side wall above the slider one and the slider two.

[0009] Preferably, the slider one and the slider two are T-shaped, the top end of the slider one and the slider two are sequentially matched with the internal size of the slot one, and the bottom end of the slider one and the slider two penetrates the slot one, thereby improving the stability of the slider one and the slider two.

[0010] Preferably, the top end of the slider one is fixed with a pointer one, the top end of the slider two is fixed with a pointer two, and the slider two and the pointer two are sequentially attached to the surface of the scale line, thereby improving the convenience of reading.

[0011] Compared with the prior art, the embodiment of the application has the following beneficial effects:

[0012] Firstly, the base, the installation seat one, the installation seat two, the slot one, the slider one, the slider two, the display screen, the infrared laser emitter and the signal receiver are arranged, the groove is arranged at the top end of the installation seat one for clamping and limiting the round steel, the slider one and the slider two are sequentially slid to clamp the round steel, thereby improving the stability and the measurement accuracy of the positioning of the copper-coated round steel detection, and improving the measurement efficiency; secondly, the limiting bolt, the slot two and the slot three are arranged, thereby improving the convenience of height adjustment of the gantry, the slider one and the slider two. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a side view three-dimensional structure schematic view of the utility model.

[0014] Figure 2 It is a front view plane structure schematic view of the utility model.

[0015] Figure 3 It is a slider one front view three-dimensional structure schematic view of the utility model.

[0016] Figure 4 It is a base front view three-dimensional structure schematic view of the utility model.

[0017] The reference signs are as follows: 1, base; 2, installation seat one; 3, installation seat two; 4, gantry; 5, slot one; 6, slider one; 7, pointer one; 8, slider two; 9, pointer two; 10, display screen; 11, groove; 12, limiting bolt; 13, scale line; 14, infrared laser emitter; 15, signal receiver; 16, slot two; 17, slot three. DETAILED DESCRIPTION

[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application; the present application is well suited to carry out various embodiments as broadly described herein and the above and below described features and combinations thereof are meant to be included within the scope of the present application; the terms "comprises", "comprising", "includes", "including", "having" and their variants are meant to be construed as encompassing a non-exclusive inclusion; the terms "first", "second" and the like in the description do not denote any order, quantity, combination or arrangement, but rather are used to distinguish one element from another.

[0019] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive or alternative embodiments.

[0020] Reference is made to Figures 1-4 The utility model provides an embodiment: a copper covered round steel production quality detection device, including base 1, the top of base 1 is fixed with two mounting seat no. 2 through welding symmetry, the surface of two mounting seat no. 2 is all provided with recess 11 and is connected with round steel, improve the precision of copper covered round steel installation positioning, the surface of base 1 close to two mounting seat no. 2 is fixed with two mounting seat no. 3 through welding symmetry, the top of mounting seat no. 3 is all inserted with portal frame 4, the middle of portal frame 4 is provided with slot no. 5, the inside of slot no. 5 is connected with sliding block no. 6 and sliding block no. 8 in proper order, sliding block no. 6 and sliding block no. 8 are all T-shaped, the top of sliding block no. 6 and sliding block no. 8 is in proper order with the inside size of slot no. 5 is adapted, improve the stability of sliding block no. 6 and sliding block no. 8 sliding, the bottom of sliding block no. 6 and sliding block no. 8 is all through slot no. 5 and is convenient to clamp round steel, the side wall of sliding block no. 6 is inserted with infrared laser emitter 14 and is used to emit laser, the side wall of sliding block no. 6 close to infrared laser emitter 14 is inserted with signal receiver 15 and is used to receive the laser reflection of sliding block no. 8, the side wall of portal frame 4 is fixed with display screen 10 and is used to show data, display screen 10 is in proper order with infrared laser emitter 14 and signal receiver 15 is coupled, laser is received by signal receiver 15 after reflection of sliding block no. 8, and the distance between sliding block no. 6 and sliding block no. 8 is determined by the time of laser reflection recovery through processor, and the processor is prior art, and here will not be repeated, and the measurement data is shown on the surface of display screen 10, thereby improving the precision of copper covered round steel measurement, and the operator pushes the copper covered round steel to slide in the recess 11, thereby facilitating the replacement of point measurement, thereby improving the efficiency of copper covered round steel multi-point measurement positioning.

[0021] The top end of the second mounting seat 3 is provided with a notch 16 for inserting the gantry 4, the internal size of the notch 16 is matched with the external size of the bottom end of the gantry 4, thereby improving the stability of the insertion of the gantry 4, the side wall of the second mounting seat 3 is threadedly connected with a limiting bolt 12, the side wall of the second mounting seat 3 is provided with a notch 17 for threadedly connecting the limiting bolt 12, the notch 17 is communicated with the notch 16, thereby improving the stability of the support of the gantry 4, the height of the insertion of the gantry 4 in the notch 16 is adjusted through the cooperation of the gantry 4 and the limiting bolt 12, thereby improving the convenience of the height adjustment of the sliding block 6 and the sliding block 8, and the round steel of different sizes is conveniently adapted and clamped.

[0022] The side wall of the second mounting seat 3 near the upper side of the sliding block 6 and the sliding block 8 is fixedly provided with a scale line 13, the top end of the sliding block 6 is fixedly provided with a pointer 7, the top end of the sliding block 8 is fixedly provided with a pointer 9, and the sliding block 8 and the pointer 9 are sequentially attached to the surface of the scale line 13, thereby improving the convenience of reading.

[0023] Working principle: when the copper-coated round steel quality detection device is used, the built-in power supply is first turned on, the copper-coated round steel is clamped in the groove 11, the sliding block 6 and the sliding block 8 are slid to clamp the copper-coated round steel on both sides, the infrared laser emitter 14 and the signal receiver 15 are turned on, the infrared laser emitted by the infrared laser emitter 14 is reflected by the sliding block 8 and then received by the signal receiver 15, the time of the laser reflection is calculated by the processor to determine the distance between the sliding block 6 and the sliding block 8, and the measurement data is displayed on the surface of the display screen 10, thereby improving the measurement accuracy, the copper-coated round steel is slid in the groove 11 by pushing, thereby conveniently replacing the point measurement, and the efficiency of the multi-point measurement positioning of the copper-coated round steel is improved.

[0024] Secondly, the height of the insertion of the gantry 4 in the notch 16 is adjusted through the cooperation of the gantry 4 and the limiting bolt 12, thereby improving the convenience of the height adjustment of the sliding block 6 and the sliding block 8, and the round steel of different sizes is conveniently adapted and clamped.

[0025] It should be noted that, for the foregoing embodiments, in order to simply describe, they are all expressed as a series of action combinations, but those skilled in the art should know that the present application is not limited by the described action sequence, because according to the present application, certain steps can be performed in other sequences or simultaneously. Secondly, those skilled in the art should know that the embodiments described in the specification all belong to preferred embodiments, and the actions and modules involved are not necessarily necessary for the present application.

[0026] In several embodiments provided by the present application, it should be understood that the disclosed apparatus can be implemented by other manners. For example, the apparatus embodiments described above are merely illustrative, for example, the division of the above units can have another division manner in actual implementation, for example, a plurality of units or components can be combined or integrated into another system, or some features can be ignored or not executed. In addition, the coupling or communication connection between the units or components shown or discussed can be indirect coupling or communication connection between the units or components through some interfaces, and can be electrical or other forms.

[0027] The units described above as separate components can or can not be physically separate, and the components shown as units can or can not be physical units, that is, can be located in one place, or can be distributed on a plurality of network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the embodiment scheme.

[0028] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add or delete or make other adjustments to the features in each embodiment of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence, and these technical solutions also belong to the scope of protection of the present application.

Claims

1. A quality detection device for copper-coated round steel production, characterized by, The application relates to a base (1), the top end of the base (1) is symmetrically provided with two mounting seats one (2), the surfaces of the two mounting seats one (2) are provided with grooves (11), the surfaces of the base (1) close to the two mounting seats one (2) are symmetrically provided with two mounting seats two (3), the top ends of the mounting seats two (3) are inserted with gantry frames (4), the middle of the gantry frame (4) is provided with a notch one (5), the inside of the notch one (5) is sequentially connected with a sliding block one (6) and a sliding block two (8), the sidewall of the sliding block one (6) is inserted with an infrared laser emitter (14), the sidewall of the sliding block one (6) close to the infrared laser emitter (14) is inserted with a signal receiver (15), the sidewall of the gantry frame (4) is fixedly provided with a display screen (10), the display screen (10) is sequentially coupled with the infrared laser emitter (14) and the signal receiver (15).

2. The quality detection device for copper-coated round steel production according to claim 1, characterized in that: The top end of the mounting seat two (3) is provided with a notch two (16) for inserting the gantry frame (4), the inside dimension of the notch two (16) is sequentially matched with the outside dimension of the bottom end of the gantry frame (4).

3. The quality detection device for copper-coated round steel production according to claim 2, characterized in that: The sidewall of the mounting seat two (3) is threadedly connected with a limiting pin (12), the sidewall of the mounting seat two (3) is provided with a notch three (17) for threadedly connecting the limiting pin (12), the notch three (17) is sequentially communicated with the notch two (16).

4. The quality detection device for copper-coated round steel production according to claim 3, characterized in that: The sidewall of the mounting seat two (3) close to the sliding block one (6) and the sliding block two (8) is fixedly provided with a scale line (13).

5. The quality detection device for copper-coated round steel production according to claim 4, characterized in that: The sliding block one (6) and the sliding block two (8) are T-shaped, the top end of the sliding block one (6) and the sliding block two (8) is sequentially matched with the inside dimension of the notch one (5), and the bottom end of the sliding block one (6) and the sliding block two (8) penetrates the notch one (5).

6. The quality detection device for copper-coated round steel production according to claim 5, characterized in that: The top end of the sliding block one (6) is fixedly provided with a pointer one (7), the top end of the sliding block two (8) is fixedly provided with a pointer two (9), and the sliding block two (8) and the pointer two (9) are sequentially attached to the surface of the scale line (13).