Energy-saving efficient self-stabilizing stirrer

By increasing the blade area and welding a stabilizing cylinder in the agitator, the problem of agitator swaying under fluid resistance was solved, achieving self-stabilizing and highly energy-efficient agitation, extending equipment life and reducing energy consumption.

CN223530247UActive Publication Date: 2025-11-11CHANGRUNFA MIXING TECH (JIANGSU) CO LTD
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Patent Information

Application Number
CN202422928200.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-11
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing agitators oscillate during operation due to fluid resistance, especially at the end where the oscillation is severe. Furthermore, traditional support frames hinder the operation of the agitator shaft without increasing the discharge volume.

Method used

Design an energy-saving and efficient self-stabilizing agitator. By increasing the blade area to reduce the resistance on the blade surface, and welding a stabilizing cylinder below the agitator to increase the damping effect, reduce the runout of the agitator shaft, and improve the agitation effect and equipment efficiency.

Benefits of technology

This achieves a self-stabilizing effect for the agitator, extends the service life of the motor and reducer bearings, reduces energy consumption, increases the discharge volume, and improves the agitation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy-saving efficient self-stabilizing stirrer which comprises a hub, at least three paddles and a stabilizing cylinder, the paddles are uniformly distributed on the hub, and the bottom surfaces of the paddles are fixedly connected with the stabilizing cylinder. According to the utility model, the blade area is increased, the resistance of the blade facing surface is reduced, the liquid discharge amount of the stirring blade is improved, the purposes of high efficiency and energy conservation are achieved, the stabilizing cylinder is arranged to increase the damping effect of stirred materials, the bounce value of the tail end of the shaft is reduced, the service life of an equipment driving system, namely a motor reducer bearing, is prolonged, and the energy consumption of stirring equipment is reduced; the liquid discharge amount of stirring is increased, and the stirring effect is improved.
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Description

Technical Field

[0001] This utility model relates to a stirrer, specifically an energy-saving, high-efficiency, self-stabilizing stirrer. Background Technology

[0002] When the agitator is running, it will oscillate due to the resistance of the fluid, especially the end of the agitator. Currently, in order to solve this problem, most methods use a support frame at the bottom of the agitator to support the agitator shaft. However, this method will also hinder the operation of the agitator shaft and will not increase the amount of liquid discharged by the agitator. Utility Model Content

[0003] To address the shortcomings of the existing technology, this invention provides an energy-efficient and self-stabilizing agitator. This invention increases the blade area, reduces the resistance at the blade surface, and increases the discharge capacity of the agitating blades, achieving high efficiency and energy saving. The addition of a stabilizing cylinder increases the damping effect on the agitated material, reduces the runout at the shaft end, and achieves a self-stabilizing effect. This improves the service life of the equipment's drive system, namely the motor reducer bearings, reduces the energy consumption of the agitating equipment, increases the discharge capacity of the agitator, and improves the agitation effect.

[0004] To achieve the above technical objectives, the present invention adopts the following technical solution: an energy-saving and high-efficiency self-stabilizing stirrer, comprising a hub, blades and a stabilizing cylinder, wherein there are at least three blades evenly distributed on the hub, and the bottom surface of the blades is fixedly connected to the stabilizing cylinder.

[0005] Furthermore, the stabilizing cylinder is welded to the bottom surface of at least three of the blades.

[0006] Furthermore, the stabilizing cylinder is a hollow cylinder with openings at both the top and bottom.

[0007] Furthermore, the angle α2 between the blade and the central hub is 66°.

[0008] Furthermore, the angle α1 between the blade and the plane perpendicular to the central hub axis is 16°.

[0009] Furthermore, the ratio of the maximum width to the minimum width of the blade is 1.8 to 2.8 times.

[0010] In summary, this utility model achieves the following technical effects:

[0011] This invention increases the blade area, reduces the resistance on the blade surface, and increases the discharge capacity of the stirring blade, thereby achieving high efficiency and energy saving.

[0012] The addition of a stabilizing cylinder increases the damping effect on the materials being stirred, reduces the runout at the shaft end, extends the service life of the equipment drive system (i.e., the motor reducer bearings), reduces the energy consumption of the stirring equipment, increases the discharge volume of the stirring equipment, and improves the stirring effect. Attached Figure Description

[0013] Figure 1 It is an energy-saving, high-efficiency, self-stabilizing agitator;

[0014] Figure 2 yes Figure 1 Top view;

[0015] Figure 3 This is a schematic diagram of the propeller blades. Detailed Implementation

[0016] The present invention will be further described in detail below with reference to the accompanying drawings.

[0017] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

[0018] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0019] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0020] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0021] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0022] Example:

[0023] Figure 1 It is an energy-saving, high-efficiency, self-stabilizing agitator. Figure 2 yes Figure 1 Top view, Figure 3 This is a schematic diagram of the impeller, including a hub 1, impeller blades 2, and a stabilizing cylinder 3. At least three impeller blades 2 are evenly distributed on the hub 1, and the bottom surface of each impeller blade 2 is fixedly connected to the stabilizing cylinder 3. The hub 1 is fixed to the stirring shaft, the impeller blades 2 are used to stir the liquid, and the stabilizing cylinder 3 is used to increase stability and achieve a self-stabilizing effect.

[0024] The stabilizing cylinder 3 is welded to the bottom surface of at least three of the blades 2. The stabilizing cylinder 3 is a hollow cylinder with openings at both the top and bottom.

[0025] This invention incorporates a stabilizing cylinder. In general fluids, a stabilizing cylinder is welded below the agitator. The damping effect of the liquid within the tank on the stabilizing cylinder reduces agitator oscillation, keeping the runout of the agitator shaft within acceptable limits. This effect is particularly noticeable under conditions with linear velocities greater than or equal to 4 m / s. As the agitator rotates at high speed, the liquid flowing towards the stabilizing cylinder through the agitator blades interacts with it, generating a damping force. This damping force is related to the area and flow rate of the liquid facing the cylinder; a larger surface area results in more stable damping. When the agitator shaft rotates in the medium, the presence of the stabilizing cylinder increases the damping effect on the agitated material, reduces the runout at the shaft end, extends the service life of the drive system (motor, reducer, and bearings), reduces energy consumption, increases the discharge capacity, and improves the agitation effect.

[0026] The angle α2 between the blade 2 and the central hub is 66°. The angle α1 between the blade 2 and the plane perpendicular to the axis of the central hub is 16°. The ratio of the maximum width to the minimum width of the blade 2 is 1.8 to 2.8 times.

[0027] This invention increases the blade area, reduces the resistance on the blade surface, and increases the discharge capacity of the stirring blade, thereby achieving high efficiency and energy saving.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the scope of the technical solution of the present utility model.

Claims

1. An energy-efficient and self-stabilizing stirrer, characterized in that: It includes a hub (1), blades (2) and a stabilizer (3), wherein there are at least three blades (2) evenly distributed on the hub (1), and the bottom surface of the blades (2) is fixedly connected to the stabilizer (3).

2. The energy-saving and high-efficiency self-stabilizing stirrer according to claim 1, characterized in that: The stabilizing cylinder (3) is welded to the bottom surface of at least three of the blades (2).

3. The energy-saving and high-efficiency self-stabilizing stirrer according to claim 1, characterized in that: The stabilizing cylinder (3) is a hollow cylinder with openings at both the top and bottom.

4. The energy-saving and high-efficiency self-stabilizing stirrer according to claim 1, characterized in that: The angle a2 between the blade (2) and the central hub is 66°.

5. The energy-saving and high-efficiency self-stabilizing stirrer according to claim 1, characterized in that: The angle a1 between the blade (2) and the plane perpendicular to the central hub axis is 16°.

6. The energy-saving and high-efficiency self-stabilizing stirrer according to claim 1, characterized in that: The ratio of the maximum width to the minimum width of the blade (2) is 1.8 to 2.8 times.