Refractory material stirring tank
By combining the tank and cylinder structures and designing the arc-shaped scraper and vibrating rod, the problem of uneven mixing during the refractory material stirring process was solved, achieving uniform mixing and sedimentation of the refractory material, and improving the material's performance and service life.
Patent Information
- Application Number
- CN202422903901.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-27
AI Technical Summary
During the mixing process of refractory materials, uneven mixing leads to uneven particle size and density, which affects the refractory performance and service life of the material, and may also form lumps, affecting cracks or peeling during use.
The system adopts a combination of tank and cylinder structure, with lifting controlled by hydraulic cylinder. Combined with the design of arc scraper and vibrator, it achieves uniform stirring and sedimentation, ensuring uniform distribution of raw materials.
This improved the mixing quality of refractory materials, ensuring uniform mixing of raw materials and full dispersion of additives, thereby enhancing the overall performance and service life of the materials.
Smart Images

Figure CN223530308U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of refractory material processing technology, specifically to a refractory material mixing tank. Background Technology
[0002] Refractory materials typically require mixing during production. The mixing process is one of the key steps in refractory material preparation, helping to ensure a homogeneous mixture and full utilization of all raw materials. First, before mixing, refractory materials are usually mixed according to a specific formula. This formula typically includes different raw materials, such as mineral raw materials and additives, to achieve specific properties and refractoriness. Next, during the mixing process, a mixer uses specific agitators to combine the raw materials. The speed and direction of the agitators are usually adjusted according to the properties of the raw materials and production requirements. During mixing, the mixture gradually becomes homogeneous to ensure the performance of the final product.
[0003] Furthermore, some refractory materials may require the addition of specific additives, such as reinforcing agents and lubricants, to improve product performance or increase production efficiency. Incomplete mixing during the stirring process can lead to uneven particle size and density in the refractory material after sintering, affecting its refractory properties and service life. Insufficient dispersion during stirring may result in agglomeration during sintering, affecting the overall performance of the material. Uneven particle distribution can cause cracks or spalling during use, impacting its service life. Therefore, we propose a refractory material mixing tank to ensure uniform mixing of raw materials and sufficient dispersion of additives. Utility Model Content
[0004] The purpose of this invention is to provide a refractory material mixing tank to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a refractory material mixing tank, comprising a tank body and a cylinder body, wherein the upper surface of the tank body is in contact with the lower surface of the cylinder body, a base structure is provided on the outer side wall of the tank body, the upper surface of the base structure is connected to the lower surface of the cylinder body, a motor frame is fixedly connected at the center of the upper surface of the cylinder body, a servo motor is fixedly connected to the inner cavity of the motor frame, a rotating shaft is provided on the lower surface of the servo motor, and the outer wall of the rotating shaft penetrates the upper surface of the cylinder body, an arc-shaped scraper is fixedly connected to the lower surface of the rotating shaft, and the side wall of the arc-shaped scraper is clearance-fitted with the inner wall of the tank body.
[0006] Preferably, the base structure includes a base plate, on which a first hydraulic cylinder is symmetrically fixedly connected to the upper surface of the base plate. A pin seat is fixedly connected to the end of the first hydraulic cylinder, and a pin is rotatably connected to the inner cavity of the pin seat. The inner sidewalls of the two pins are fixedly connected to the outer wall of the tank. A second hydraulic cylinder is symmetrically fixedly connected to the side away from the first hydraulic cylinder. The lower surface of the second hydraulic cylinder is fixedly connected to the upper surface of the base plate, and the end of the second hydraulic cylinder is fixedly connected to the side wall of the cylinder.
[0007] Preferably, it also includes an auxiliary structure, which is fixedly connected to the inner wall of the cylinder.
[0008] Preferably, the auxiliary structure includes a support, the upper surface of which is fixedly connected to the lower surface of the cylinder, a first ring fixedly connected to the side wall of the support, a vibrating rod sleeved in the inner cavity of the first ring, a second ring disposed on the side away from the first ring, the inner ring wall of the second ring being clearance-fitted with the outer wall of the vibrating rod, and the side wall of the second ring being fixedly connected to the lower surface of the support.
[0009] Preferably, there are two auxiliary structures arranged symmetrically, and the sidewalls of the auxiliary structures are clearance-fitted with the sidewalls of the rotating shaft.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: In the stirring process of preparing refractory materials, the stirring tank is set as a tank body and a cylinder body, which are combined by a base structure and raised and lowered by two sets of hydraulic cylinders respectively. After the stirring process is completed, it is convenient to pour out the refractory material inside the tank. At the same time, the stirring process is improved by setting an arc-shaped stirring scraper that fits against the inside of the tank for stirring. It can also scrape off the raw materials on the inner wall. Then, symmetrically arranged vibrating rods are used for vibration, which makes the refractory material settle downwards. The arc-shaped scraper assists in stirring. The uniform stirring and settling process can ensure a more uniform distribution of raw materials, thereby improving the quality of the product. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model;
[0012] Figure 2 for Figure 1 Partial detail of the auxiliary structure;
[0013] Figure 3 for Figure 1 Partial detail of the base structure;
[0014] In the diagram: 1. Base structure; 101. Base plate; 102. First hydraulic cylinder; 103. Pin seat; 104. Pin; 105. Second hydraulic cylinder; 2. Tank body; 3. Cylinder body; 4. Motor frame; 5. Servo motor; 6. Rotating shaft; 7. Arc-shaped scraper; 8. Auxiliary structure; 81. Support; 82. First ring; 83. Second ring; 84. Vibrating rod. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-3 This utility model provides a refractory material mixing tank, including a tank body 2 and a cylinder body 3. The upper surface of the tank body 2 is in contact with the lower surface of the cylinder body 3. A base structure 1 is provided on the outer side wall of the tank body 2. The upper surface of the base structure 1 is connected to the lower surface of the cylinder body 3. A motor frame 4 is fixedly connected at the center of the upper surface of the cylinder body 3. A servo motor 5 is fixedly connected to the inner cavity of the motor frame 4. A rotating shaft 6 is provided on the lower surface of the servo motor 5. The outer wall of the rotating shaft 6 penetrates the upper surface of the cylinder body 3. An arc-shaped scraper 7 is fixedly connected to the lower surface of the rotating shaft 6. The side wall of the arc-shaped scraper 7 is in clearance fit with the inner wall of the tank body 2.
[0017] The base structure 1 includes a base plate 101. A first hydraulic cylinder 102 is symmetrically fixedly connected to the upper surface of the base plate 101. A pin seat 103 is fixedly connected to the end of the first hydraulic cylinder 102. A pin 104 is rotatably connected to the inner cavity of the pin seat 103. The inner sidewalls of the two pins 104 are fixedly connected to the outer wall of the tank 2. A second hydraulic cylinder 105 is symmetrically fixedly connected to the side away from the first hydraulic cylinder 102. The lower surface of the second hydraulic cylinder 105 is fixedly connected to the upper surface of the base plate 101. The end of the second hydraulic cylinder 105 is fixedly connected to the side wall of the cylinder 3.
[0018] It also includes an auxiliary structure 8, which is fixedly connected to the inner wall of the cylinder 3.
[0019] The auxiliary structure 8 includes a support 81, the upper surface of which is fixedly connected to the lower surface of the cylinder 3. A first ring 82 is fixedly connected to the side wall of the support 81. A vibrating rod 84 is sleeved in the inner cavity of the first ring 82. A second ring 83 is provided on the side away from the first ring 82. The inner ring wall of the second ring 83 is clearance-fitted with the outer wall of the vibrating rod 84. The side wall of the second ring 83 is fixedly connected to the lower surface of the support 81.
[0020] There are two auxiliary structures 8, which are arranged symmetrically in the horizontal direction. The side wall of the auxiliary structure 8 is fitted with the side wall of the rotating shaft 6 with a clearance.
[0021] Working principle: During the mixing process of refractory material preparation, the tank 2 and the cylinder 3 are supported and fixed by the base structure 1. The base structure 1 is composed of a base plate 101 and other structures. The surface of the base plate 101 has round holes for easy fixing to the ground with bolts. At the same time, a first hydraulic cylinder 102 is set on the surface of the base plate 101. The end of the first hydraulic cylinder 102 is provided with a pin seat 103 and a pin 104. The pin 104 can rotate in the inner cavity of the pin seat 103. Meanwhile, the two pins 104 are connected to the tank 2, so that the tank... The tank 2 is equipped with a rotation function, and a second hydraulic cylinder 105 is also provided on the outside of the first hydraulic cylinder 102. The end of the second hydraulic cylinder 105 is connected to the cylinder 3. By pushing the first hydraulic cylinder 104 and pulling down the second hydraulic cylinder 105, the tank 2 and the cylinder 3 are connected and assembled. A servo motor 5 is fixed on the surface of the cylinder 3 by a motor frame 4. The rotating shaft 6 of the servo motor 5 passes through the center of the cylinder 3 and extends into the interior of the tank 2. An arc-shaped scraper 7 is fixed at the end of the rotating shaft 6. The side wall of the arc-shaped scraper 7... The refractory material can be poured in through the through holes on both sides of the cylinder 3, while the inner wall of the tank 2 is fitted with a gap. First, the arc-shaped scraper 7 driven by the servo motor 5 is used for stirring. Simultaneously, the shape of the arc-shaped scraper 7 can scrape off the refractory material adhering to the inner wall of the tank 2. Then, through the use of the auxiliary structure 8, the support 81 is fixed to the bottom of the cylinder 3. The support 81 also fixes the first ring 82 and the second ring 83. A vibrating rod 84 is sleeved inside the first ring 82, and the second ring 83 at the bottom is also sleeved on the outside of the vibrating rod 84. The wall is limited to prevent the vibrating rod 84 from getting tangled on the outer wall of the rotating shaft 6 during vibration. The height is controlled by the operator holding the tail of the vibrating rod 84. The vibration of the vibrating rod 84 causes the refractory material to settle downwards. The arc-shaped scraper 7 is used to stir the material and improve the stirring efficiency. After the stirring is completed, the tank body 2 is moved downwards by the first hydraulic cylinder 102 and the cylinder body 3 is moved upwards by the second hydraulic cylinder 105, so that the tank body 2 is fully exposed. The rotation of the pin shaft 104 facilitates the pouring of the material inside the tank body 2, thus completing the stirring of the entire refractory material.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A refractory material mixing tank, characterized in that: The container includes a tank (2) and a cylinder (3). The upper surface of the tank (2) is in contact with the lower surface of the cylinder (3). A base structure (1) is provided on the outer side wall of the tank (2). The upper surface of the base structure (1) is connected to the lower surface of the cylinder (3). A motor frame (4) is fixedly connected at the center of the upper surface of the cylinder (3). A servo motor (5) is fixedly connected in the inner cavity of the motor frame (4). A rotating shaft (6) is provided on the lower surface of the servo motor (5). The outer wall of the rotating shaft (6) penetrates the upper surface of the cylinder (3). An arc-shaped scraper (7) is fixedly connected on the lower surface of the rotating shaft (6). The side wall of the arc-shaped scraper (7) is in clearance fit with the inner wall of the tank (2).
2. The refractory material mixing tank according to claim 1, characterized in that: The base structure (1) includes a base plate (101). A first hydraulic cylinder (102) is symmetrically fixedly connected to the upper surface of the base plate (101). A pin seat (103) is fixedly connected to the end of the first hydraulic cylinder (102). A pin (104) is rotatably connected to the inner cavity of the pin seat (103). The inner sidewalls of the two pins (104) are fixedly connected to the outer wall of the tank (2). A second hydraulic cylinder (105) is symmetrically fixedly connected to the side away from the first hydraulic cylinder (102). The lower surface of the second hydraulic cylinder (105) is fixedly connected to the upper surface of the base plate (101). The end of the second hydraulic cylinder (105) is fixedly connected to the side wall of the cylinder (3).
3. The refractory material mixing tank according to claim 1, characterized in that: It also includes an auxiliary structure (8), which is fixedly connected to the inner wall of the cylinder (3).
4. A refractory material mixing tank according to claim 3, characterized in that: The auxiliary structure (8) includes a support (81), the upper surface of the support (81) is fixedly connected to the lower surface of the cylinder (3), a first ring (82) is fixedly connected to the side wall of the support (81), a vibrating rod (84) is sleeved in the inner cavity of the first ring (82), a second ring (83) is provided on the side away from the first ring (82), the inner ring wall of the second ring (83) is clearance-fitted with the outer wall of the vibrating rod (84), and the side wall of the second ring (83) is fixedly connected to the lower surface of the support (81).
5. A refractory material mixing tank according to claim 3, characterized in that: The auxiliary structure (8) consists of two parts and is arranged symmetrically in the horizontal direction. The sidewall of the auxiliary structure (8) is in clearance fit with the sidewall of the rotating shaft (6).