Oil-alkali mixing device
By designing an automated oil-alkali mixing device, the preparation and mixing of alkali solution have been automated, solving the problem of labor-intensive and time-consuming manual operation in existing technologies, and improving work efficiency and mixing effect.
Patent Information
- Application Number
- CN202423036302.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The existing oil-alkali mixing equipment requires staff to participate in the preparation and injection of alkali solution, which is labor-intensive and time-consuming.
An oil-alkali mixing device including a conveying mechanism and a stirring mechanism was designed, which can automatically complete the preparation and mixing process of alkali solution. The controller controls the motor and the conveying mechanism through a preset program to realize the automatic delivery and mixing of oil and alkali solution.
It greatly saves staff time and energy, improves work efficiency, achieves optimal hybrid effect, and allows staff to handle other tasks.
Smart Images

Figure CN223530328U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of oil-alkali mixing technology, and particularly relates to an oil-alkali mixing device. Background Technology
[0002] The main function of an oil-alkali mixing unit is to mix oil and alkali solutions in a specific ratio to facilitate subsequent chemical reactions or treatments. This type of unit is widely used in various industries, including oil refining, chemical production, and food processing.
[0003] Existing oil-alkali mixing devices require the preparation of alkali solution before use. Alkali and water are mixed in a certain proportion to obtain a suitable alkali solution. Then, the prepared alkali solution and the prepared oil are injected into the oil-alkali mixing device for mixing. Although this mixing method can accomplish the task of oil-alkali mixing, the preparation of alkali solution and the process of injecting alkali solution and oil into the mixing device both require the participation of personnel, which is quite labor-intensive and time-consuming, making it inconvenient to use. Utility Model Content
[0004] This utility model provides an oil-alkali mixing device, which aims to solve the problem mentioned in the background art that the existing oil-alkali mixing devices require the participation of personnel during the preparation of alkali solution and the injection of alkali solution and oil solution into the device, which consumes a lot of physical strength and time for the personnel.
[0005] To solve the above problems, this utility model is implemented as follows: an oil-alkali mixing device, comprising: a base plate, on the top of which two housings and multiple support legs are fixedly mounted; a tank fixedly mounted on the multiple support legs; a rotating shaft rotatably mounted on any one of the housings, on which multiple first stirring blades are welded, each of the multiple first stirring blades being used for mixing alkali solution; a first motor fixedly mounted on any one of the housings, the output shaft of the first motor being fixedly connected to the top end of the rotating shaft; two transmission mechanisms mounted on the tank for conveying liquid; and a stirring mechanism assembled on the tank for mixing oil and alkali.
[0006] Preferably, the transmission mechanism includes: a water pump fixedly installed on the tank body, a water pump pipe fixedly installed on the water inlet end of the water pump, one end of the water pump pipe extending into the interior of the tank body; and a drain pipe fixedly installed on the water pump outlet end, one end of the drain pipe extending into the interior of the tank body.
[0007] Preferably, the stirring mechanism includes: a diversion pipe rotatably mounted on the tank body, a plurality of air blowing pipes fixedly mounted on the diversion pipe, each of the plurality of air blowing pipes having a plurality of air blowing holes, and each of the plurality of air blowing pipes being provided with a one-way valve; a plurality of second stirring blades respectively fixedly mounted on the plurality of air blowing pipes; a second motor fixedly mounted on the top of the tank body, a first bevel gear fixedly mounted on the output shaft of the second motor; a second bevel gear fixedly sleeved on the diversion pipe, the second bevel gear meshing with the first bevel gear; and a fan fixedly mounted on the top of the tank body, a connecting pipe fixedly mounted on the exhaust end of the fan, one end of the connecting pipe being rotatably and sealingly connected to the top end of the diversion pipe.
[0008] Preferably, a plurality of bases are fixedly installed on the bottom of the base plate, and anti-slip pads are fixedly installed on the bottom of each of the plurality of bases.
[0009] Preferably, each of the two boxes has an observation port on its opposite side, and an observation window is fixedly installed on the inner wall of each of the two observation ports. A controller is fixedly installed at the bottom of the tank.
[0010] Preferably, each of the two boxes is provided with a hopper at the top, a discharge pipe is fixedly installed on each of the two boxes, and a first valve is provided on each of the two discharge pipes.
[0011] Preferably, the top of the tank is provided with multiple vent holes, and the bottom of the tank is fixedly installed with a discharge pipe, and a second valve is provided on the discharge pipe.
[0012] Compared with related technologies, the oil-alkali mixing device provided by this utility model has the following advantages:
[0013] Compared with existing technologies, the oil-alkali mixing device provided in this solution, through the use of two hoppers, allows workers to conveniently inject oil and water into two separate tanks, and easily add an appropriate amount of alkali to the tank containing water. Using a controller, the device can operate automatically under a preset program, sequentially activating the first motor, two transmission mechanisms, and the stirring mechanism. This automatically prepares the alkali solution, transports the oil and alkali solution into the tanks, and mixes them. Therefore, during the entire process, workers only need to load the water and oil, add the alkali, and start the power supply; no further operations are required. This automated operation mode not only greatly saves workers' time and energy but also allows them to handle other tasks during the mixing process, improving work efficiency and ease of use. Because the stirring mechanism combines stirring and air blowing, it effectively promotes the mixing speed of the oil and alkali solution, ensuring optimal mixing results. Attached Figure Description
[0014] Figure 1 This is a cross-sectional structural schematic diagram of an oil-alkali mixing device provided by this utility model;
[0015] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in the figure;
[0016] Figure 3 for Figure 1 An enlarged structural diagram of part B shown in the figure;
[0017] Figure 4 This is a schematic diagram of the assembly structure of the base plate and the base in this utility model.
[0018] Reference numerals in the attached drawings: 1. Base plate; 2. Box body; 3. Support leg; 4. Tank body; 5. Rotating shaft; 6. First stirring blade; 7. First motor; 8. Water pump; 9. Water suction pipe; 10. Drain pipe; 11. Diverter pipe; 12. Air blowing pipe; 13. One-way valve; 14. Second stirring blade; 15. Second motor; 16. First bevel gear; 17. Second bevel gear; 18. Fan; 19. Connecting pipe; 20. Base. Detailed Implementation
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings are used to distinguish different objects, not to describe a particular order; the terms "inner," "outer," "left," and "right" indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0021] This utility model embodiment provides an oil-alkali mixing device, such as... Figure 1-4As shown, the oil-alkali mixing device includes: a base plate 1, on the top of which two housings 2 and multiple support legs 3 are fixedly mounted; a tank 4 fixedly mounted on the multiple support legs 3; a rotating shaft 5 rotatably mounted on any one of the housings 2, on which multiple first stirring blades 6 are welded, all of which are used to mix alkali solution; a first motor 7 fixedly mounted on any one of the housings 2, the output shaft of the first motor 7 being fixedly connected to the top end of the rotating shaft 5; two transmission mechanisms mounted on the tank 4 for conveying liquid; and a stirring mechanism assembled on the tank 4 for mixing oil and alkali.
[0022] In this embodiment, when using the oil-alkali mixing device, the operator first needs to inject the prepared water and oil into the two tanks 2 respectively. Then, an appropriate amount of alkali is poured into the tank 2 containing water. After completing these preparations, the device is powered on, and the device will automatically run under the preset program of the controller. After the power is turned on, the first motor 7 will start first, driving the rotating shaft 5 to start rotating. The rotating shaft 5 will drive multiple first stirring blades 6 to rotate synchronously in the tank 2 containing water and alkali. After a period of stirring, the alkali and water can be fully mixed to obtain the required alkali solution. After the alkali solution preparation is completed, the two transmission mechanisms in the device... It starts automatically. The two transmission mechanisms are responsible for simultaneously injecting the alkali and oil from the two tanks 2 into the tank 4. After the injection process is completed, the stirring mechanism starts to run. The stirring mechanism uses a combination of stirring and blowing to effectively promote the mixing speed of the oil and alkali and ensure that the mixing effect reaches the best. During the entire use process, the staff only needs to complete the loading of water and oil, the addition of alkali and the start of the power supply. After that, no additional operation is required. This automated operation mode not only saves the staff's time and energy, but also allows them to handle other tasks during the mixing process, improving work efficiency and making it more convenient to use.
[0023] In a further preferred embodiment of the present invention, the transmission mechanism includes: a water pump 8 fixedly installed on the tank 4, a water inlet pipe 9 fixedly installed on the water inlet end of the water pump 8, one end of the water inlet pipe 9 extending into the interior of the tank 2; and a drain pipe 10 fixedly installed on the drain end of the water pump 8, one end of the drain pipe 10 extending into the interior of the tank 4.
[0024] In this embodiment, the transmission mechanism is used to transport liquid. When the water pump 8 is working, it will transfer the liquid in the tank 2 to the drain pipe 10 through the water pumping pipe 9, and then discharge it into the tank 4 from one end of the drain pipe 10, which is more convenient.
[0025] In a further preferred embodiment of this utility model, the stirring mechanism includes: a diversion pipe 11 rotatably mounted on the tank body 4, a plurality of air blowing pipes 12 fixedly mounted on the diversion pipe 11, a plurality of air blowing holes being provided on each of the plurality of air blowing pipes 12, and a one-way valve 13 being provided on each of the plurality of air blowing pipes 12; a plurality of second stirring blades 14 respectively fixedly mounted on the plurality of air blowing pipes 12; a second motor 15 fixedly mounted on the top of the tank body 4, a first bevel gear 16 fixedly mounted on the output shaft of the second motor 15; a second bevel gear 17 fixedly sleeved on the diversion pipe 11, the second bevel gear 17 meshing with the first bevel gear 16; and a fan 18 fixedly mounted on the top of the tank body 4, a connecting pipe 19 fixedly mounted on the exhaust end of the fan 18, one end of the connecting pipe 19 being rotatably and sealingly connected to the top end of the diversion pipe 11.
[0026] In this embodiment, the stirring mechanism is used to mix oil and alkali. During operation, the second motor 15 drives the first bevel gear 16 to rotate. The first bevel gear 16 drives the diversion pipe 11 to rotate on the tank 4 through the second bevel gear 17. The diversion pipe 11 drives multiple air blowing pipes 12 to rotate, so that the multiple second stirring blades 14 on the multiple air blowing pipes 12 can stir and mix the oil and alkali solution injected into the tank 4. During this stirring process, the blower 18 also runs, and the blower 18 continuously injects gas into the connecting pipe 19. The connecting pipe 19 transmits the gas to the diversion pipe 11, and the diversion pipe 11 transmits the gas to the multiple air blowing pipes 12, and then discharges it from the multiple air blowing holes. With the participation of gas, the mixing speed of oil and alkali solution can be effectively promoted, ensuring that the mixing effect reaches the best.
[0027] In a further preferred embodiment of the present invention, a plurality of bases 20 are fixedly installed on the bottom of the base plate 1, and anti-slip pads are fixedly installed on the bottom of each of the plurality of bases 20.
[0028] In this embodiment, by using multiple bases 20 and multiple anti-slip pads together, the device can be stably placed on the ground, and a certain distance can be maintained between the base plate 1 and the ground, so that it is convenient for personnel to move the device using forklifts or other equipment in the future.
[0029] In a further preferred embodiment of this utility model, observation ports are provided on the sides of the two boxes 2 that are far apart from each other, and observation windows are fixedly installed on the inner walls of the two observation ports. A controller is fixedly installed at the bottom of the tank 4.
[0030] In this embodiment, the use of two observation windows allows staff to easily observe the liquid inside the two boxes 2, and the use of the controller enables the device to operate automatically under a preset program.
[0031] In a further preferred embodiment of the present invention, a hopper is provided on the top of each of the two boxes 2, a discharge pipe is fixedly installed on each of the two boxes 2, and a first valve is provided on each of the two discharge pipes.
[0032] In this embodiment, the use of two hoppers allows workers to conveniently inject oil and water into the two tanks 2 respectively, and it is also convenient to add an appropriate amount of alkali into the tank 2 containing water. Through two discharge pipes and two first valves, the liquid in the two tanks 2 can be discharged when needed.
[0033] In a further preferred embodiment of the present invention, the top of the tank body 4 is provided with a plurality of vent holes, and a discharge pipe is fixedly installed at the bottom of the tank body 4, and a second valve is provided on the discharge pipe.
[0034] In this embodiment, the use of multiple vent holes allows excess gas in tank 4 to be discharged, and the use of a discharge pipe and a second valve allows the mixed oil and alkali to be discharged.
[0035] In summary, compared with related technologies, this solution, through the use of two hoppers, allows workers to conveniently inject oil and water into the two tanks 2 respectively, and to easily add an appropriate amount of alkali to the water-filled tank 2. The controller enables the device to operate automatically under a preset program, sequentially activating the first motor 7, two transmission mechanisms, and the stirring mechanism. This automatically prepares the alkali solution, transports the oil and alkali solution to the tank 4, and mixes the oil and alkali solutions. Therefore, during the entire process, workers only need to load the water and oil, add the alkali, and start the power supply; no further operations are required. This automated operation mode not only greatly saves workers' time and energy but also allows them to handle other tasks during the mixing process, improving work efficiency and ease of use. Because the stirring mechanism combines stirring and air blowing, it effectively promotes the mixing speed of the oil and alkali solutions, ensuring optimal mixing results.
[0036] It should be understood, in the several embodiments provided in this application, that the disclosed apparatus may be implemented in other ways.
[0037] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.
Claims
1. An oil-alkali mixing device, characterized in that, include: The base plate has two housings and multiple support legs fixedly installed on its top. A tank body fixedly mounted on multiple of the aforementioned support legs; A rotating shaft is mounted on any one of the boxes, and multiple first stirring blades are welded onto the rotating shaft. All of the multiple first stirring blades are used to mix the alkaline solution. A first motor is fixedly installed on any one of the housings, and the output shaft of the first motor is fixedly connected to the top end of the rotating shaft; Two transfer mechanisms installed on the tank for conveying liquid; A stirring mechanism assembled on the tank body for mixing oil and alkali.
2. The oil-alkali mixing device as described in claim 1, characterized in that, The transmission mechanism includes: A water pump is fixedly installed on the tank body, and a water pumping pipe is fixedly installed on the water inlet end of the water pump, with one end of the water pumping pipe extending into the interior of the tank body; A drain pipe is fixedly installed on the drain end of the water pump, with one end of the drain pipe extending into the interior of the tank.
3. The oil-alkali mixing device as described in claim 1, characterized in that, The stirring mechanism includes: A rotatable diversion pipe is installed on the tank body. Multiple air blowing pipes are fixedly installed on the diversion pipe. Multiple air blowing holes are opened on the multiple air blowing pipes. One-way valves are provided on the multiple air blowing pipes. Multiple second stirring blades are respectively fixedly installed on multiple air blowing pipes; A second motor is fixedly installed on the top of the tank, and a first bevel gear is fixedly installed on the output shaft of the second motor; A second bevel gear is fixedly sleeved on the splitter pipe, and the second bevel gear meshes with the first bevel gear; A blower is fixedly installed on the top of the tank, and a connecting pipe is fixedly installed on the exhaust end of the blower. One end of the connecting pipe is rotatably and sealingly connected to the top end of the diversion pipe.
4. The oil-alkali mixing device as described in claim 1, characterized in that, Multiple bases are fixedly installed on the bottom of the base plate, and anti-slip pads are fixedly installed on the bottom of each of the multiple bases.
5. The oil-alkali mixing device as described in claim 1, characterized in that, Each of the two containers has an observation port on its opposite side, and an observation window is fixedly installed on the inner wall of each observation port. A controller is fixedly installed at the bottom of the container.
6. The oil-alkali mixing device as described in claim 1, characterized in that, Both boxes are equipped with hoppers on their tops, and both boxes are fixedly fitted with discharge pipes, each of which is equipped with a first valve.
7. The oil-alkali mixing device as described in claim 1, characterized in that, The top of the tank has multiple vent holes, and the bottom of the tank is fixedly installed with a discharge pipe, which is equipped with a second valve.