Beating machine for beverage production
By designing a pulping machine with pulping blades and a spiral scraper, the problem of pulp adhering to the inner wall was solved, achieving efficient and thorough discharge of pulp, reducing material waste, and improving production efficiency.
Patent Information
- Application Number
- CN202422797675.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-15
AI Technical Summary
In existing beverage production pulping machines, after pulping, fruit pulp tends to adhere to the inner wall, leading to material waste and economic losses.
A pulping machine was designed, which includes a pulping cylinder, a rotating shaft, pulping blades, a spiral scraper, and a cutting mechanism. The rotating shaft drives the pulping blades and spiral scraper to automatically clean the inner wall, ensuring that the material is completely discharged.
This achieves efficient and thorough discharge of fruit pulp, reduces material waste, and improves production efficiency.
Smart Images

Figure CN223530513U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of beverage production technology, and in particular to a beverage production pulping machine. Background Technology
[0002] Processing fruits or other raw materials into a fine pulp using a pulping device is an indispensable step in the production of many juices, jams, and beverages containing fruit pulp.
[0003] A search revealed a Chinese patent with publication number CN219849961U, which describes a pulping device for processing fruit juice beverages. The device includes a pulping box, a pulping connecting pipe on the inner bottom wall of the pulping box, and pulping blades fixedly connected to the surface of the pulping connecting pipe.
[0004] While the aforementioned patent can effectively pulp fruit, in actual operation, the fruit pulp tends to adhere to the inner wall of the pulping box. When the fruit is pulped and discharged, the residual pulp on the inner wall can easily cause scraping. Due to the high sugar content and viscosity of the pulp, a significant amount of pulp adheres to the inner wall and is difficult to completely drain, resulting in not only material waste but also potential economic losses. Utility Model Content
[0005] The purpose of this invention is to provide a beverage production pulping machine that can automatically clean the inner wall in order to solve the above-mentioned problems.
[0006] This utility model achieves the above-mentioned objectives through the following technical solution: A beverage production pulping machine includes a support frame, a pulping cylinder connected to the upper part of the support frame, a feed inlet at the upper part of the pulping cylinder, a discharge pipe connected to the bottom of the pulping cylinder, a solenoid valve installed on the discharge pipe, a fixed frame connected to the upper part of the pulping cylinder, a rotating shaft rotatably connected to the fixed frame, the bottom end of the rotating shaft extending to the outside of the pulping cylinder, multiple sets of pulping blades evenly spaced along the circumference of the rotating shaft, a driving component for driving the rotating shaft to rotate at the bottom of the pulping cylinder, a cutting mechanism located on the upper side of the fixed frame on the pulping cylinder, the cutting mechanism for cutting materials, a guide plate for guiding materials to the cutting mechanism connected to the bottom of the inner side of the feed inlet, a rotating frame rotatably connected to the bottom of the fixed frame, the rotating frame rotatably connected to the rotating shaft, a spiral scraper connected to the rotating frame, the spiral scraper contacting the inner wall of the pulping cylinder, a driving assembly provided between the rotating shaft, the fixed frame and the rotating frame, the rotating shaft rotating triggers the driving assembly to drive the rotating frame to rotate.
[0007] Preferably, the slitting mechanism includes two rotating shafts symmetrically and rotatably connected to the upper part of the pulping cylinder. Circular cutters located inside the pulping cylinder are evenly spaced along the axial direction on the rotating shafts. A motor is installed on the outer wall of the pulping cylinder. The output shaft of the motor is connected to its corresponding rotating shaft. The two rotating shafts are connected by a gear set, which is located outside the pulping cylinder.
[0008] Preferably, the driving component includes a second motor installed at the bottom of the pulping cylinder, and the output shaft of the second motor is connected to the rotating shaft through a gear set.
[0009] Preferably, the drive assembly includes a transmission gear connected to the upper part of the rotating shaft, a gear ring connected to the bottom of the fixed frame, and a reduction planetary gear rotatably connected to the inner bottom of the rotating frame at uniform intervals along the circumference. The reduction planetary gear is located between the transmission gear and the gear ring and meshes with the transmission gear and the gear ring. The transmission gear, the reduction planetary gear and the gear ring are covered by the fixed frame and the rotating frame.
[0010] Preferably, the lower part of the rotating shaft is connected with turbulence scrapers at even intervals along the circumference, the bottom of the turbulence scrapers is in contact with the bottom of the inner side of the pulping cylinder, and the turbulence scrapers are installed at an angle.
[0011] Preferably, a lever is connected to the rotating shaft on the upper side of the fixed frame, and the lever is used to push the material off the fixed frame.
[0012] Preferably, a shielding curtain is connected to the inner top of the feed inlet, and the shielding curtain is used to seal the feed inlet.
[0013] The beneficial effects of this utility model, compared with the prior art, are as follows:
[0014] 1. The circular cutter can pre-cut the fruit into small pieces, the pulping blade can pulp the fruit pieces, and the spiral scraper can scrape the pulp adhering to the inner wall of the pulping cylinder, realizing automatic cleaning of the inner wall, ensuring that the material can be discharged efficiently and thoroughly after pulping, reducing waste and improving production efficiency.
[0015] 2. The turbulence scraper can turn up the pulp deposited at the bottom of the pulping cylinder, so that the pulp can fully contact the pulping blades and ensure that the pulp is fully pulped and mixed. The turbulence scraper can also push the pulp towards the discharge pipe, so that the material can be discharged more thoroughly. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0017] Figure 2 This is a bottom view of the present invention.
[0018] Figure 3 This is a partial three-dimensional structural diagram of the present invention. Figure 1 .
[0019] Figure 4 This is a three-dimensional structural diagram of the cutting mechanism of this utility model.
[0020] Figure 5 This is a partial three-dimensional structural diagram of the present invention. Figure 2 .
[0021] Figure 6 This is a three-dimensional structural diagram of the drive component of this utility model.
[0022] The labels in the attached diagram are as follows: 1-Support, 2-Pulping cylinder, 21-Inlet, 22-Discharge pipe, 23-Solenoid valve, 3-Guide plate, 41-Rotating shaft, 42-Circular cutter, 43-Motor 1, 44-Gear set 1, 5-Rotating shaft, 6-Pulping blade, 7-Fixed frame, 71-Fixed plate, 72-Cover body 1, 81-Motor 2, 82-Gear set 2, 9-Rotating frame, 91-Cover body 2, 92-Connecting plate, 10-Spiral scraper, 111-Transmission gear, 112-Reduction planetary gear, 113-Gear ring, 12-Turbulence scraper, 13-Pulling plate, 14-Shielding curtain. Detailed Implementation
[0023] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.
[0024] See Figures 1-6A beverage production pulping machine includes a support frame 1. A pulping cylinder 2 is connected to the upper part of the support frame 1. A feed inlet 21 is opened on the upper front side of the pulping cylinder 2. A discharge pipe 22 is connected to the bottom right side of the pulping cylinder 2. A solenoid valve 23 is installed on the discharge pipe 22. A fixing frame 7 is connected to the upper part of the pulping cylinder 2. The fixing frame 7 includes fixing plates 71 and a cover 72. Two fixing plates 71 are symmetrically connected to the left and right sides of the pulping cylinder 2. The cover 72 is connected between the four fixing plates 71. A rotating shaft 5 is rotatably connected to the cover 72. The bottom end of the rotating shaft 5 extends outside the pulping cylinder 2. Three sets of pulping blades 6 are evenly spaced along the circumference of the rotating shaft 5. Each set of pulping blades 6 contains seven blades, and the seven blades 6 in each set are distributed along the axial direction of the rotating shaft 5. The bottom is equipped with a drive component for rotating the rotating shaft 5. The drive component includes a second motor 81 mounted at the bottom of the pulping cylinder 2. The output shaft of the second motor 81 is connected to the rotating shaft 5 via a gear set 82. The gear set 82 consists of two gears, which are respectively connected to the lower part of the rotating shaft 5 and the output shaft of the second motor 81. The two gears mesh. The pulping cylinder 2 is equipped with a cutting mechanism located on the upper side of the fixed frame 7. The bottom inner side of the feed inlet 21 is connected to a guide plate 3 for guiding the material to the cutting mechanism. The cutting mechanism includes two rotating shafts 41 symmetrically rotated and connected to the upper part of the pulping cylinder 2. Circular cutters 42 located inside the pulping cylinder 2 are evenly spaced along the axial direction on the rotating shafts 41. The circular cutters 42 are located between the guide plate 3 and the fixed frame 7. The circular cutters 42 on shaft 41 are staggered. A motor 43 is installed on the right side of the outer wall of the pulping cylinder 2. The output shaft of motor 43 is connected to the rear rotating shaft 41. The two rotating shafts 41 are connected by a gear set 44, which consists of two gears connected to the left ends of the two rotating shafts 41 respectively. The two gears mesh and are located on the left side of the pulping cylinder 2. A rotating frame 9 is rotatably connected to the bottom of the cover 72. The rotating frame 9 includes a second cover 91 and connecting plates 92. The second cover 91 is rotatably connected to the bottom of the first cover 72. Four connecting plates 92 are evenly spaced along the circumference on the outer wall of the second cover 91. The second cover 91 is rotatably connected to the rotating shaft 5. A spiral scraper 10 is connected between the outer sides of the four connecting plates 92. 10 contacts the inner wall of the pulping cylinder 2. A drive assembly is provided between the rotating shaft 5, the first cover 72 and the second cover 91. The drive assembly includes a transmission gear 111 connected to the upper part of the rotating shaft 5. A gear ring 113 is connected to the bottom of the first cover 72. Three reduction planetary gears 112 are rotatably connected to the bottom of the inner side of the second cover 91 at uniform intervals along the circumference. The reduction planetary gears 112 are located between the transmission gear 111 and the gear ring 113 and mesh with the transmission gear 111 and the gear ring 113. The first cover 72 and the second cover 91 together form a receiving chamber. The transmission gear 111, the reduction planetary gear 112 and the gear ring 113 are all located in this receiving chamber and are sealed and covered to prevent the transmission gear 111, the reduction planetary gear 112 and the gear ring 113 from sticking to the pulp and getting stuck.
[0025] Fruit is fed into pulping cylinder 2 via guide plate 3. Guide plate 3 guides the fruit to circular cutter 42. Motor 43 is controlled to drive the rear rotating shaft 41 to rotate. The rotation of the rear rotating shaft 41 drives the front rotating shaft 41 to rotate via gear set 44. This causes the circular cutter 42 on the two rotating shafts 41 to rotate in opposite directions, pre-cutting the fruit into small pieces. The control motor 81 operates, which drives the rotating shaft 5 to rotate the pulping blade 6 through the gear set 82 to pulp the fruit pieces. The rotation of the rotating shaft 5 drives the reduction planetary gear 112 to rotate through the transmission gear 111. Due to the meshing of the reduction planetary gear 112 and the gear ring 113, the reduction planetary gear 112 can rotate along the gear ring 113 while rotating on its own axis, thereby driving the rotating frame 9 to rotate. The rotation of the rotating frame 9 drives the spiral scraper 10 to rotate. The rotation of the spiral scraper 10 can scrape off the pulp adhering to the inner wall of the pulping cylinder 2, realizing automatic cleaning of the inner wall, ensuring that the material can be discharged efficiently and thoroughly after pulping, reducing waste and improving production efficiency. The control solenoid valve 23 is opened to discharge the pulped material outward.
[0026] See Figure 3 and Figure 5 Three turbulence scrapers 12 are evenly spaced along the circumference at the lower part of the rotating shaft 5. The bottom of the turbulence scraper 12 contacts the bottom of the inner side of the pulping cylinder 2. The turbulence scraper 12 is installed at an angle, forming an angle of 45 degrees with the bottom of the inner side of the pulping cylinder 2, and is located below the lowest pulping blade 6.
[0027] The rotation of the shaft 5 drives the turbulence scraper 12 to rotate. The rotation of the inclined turbulence scraper 12 can turn up the pulp deposited at the bottom of the pulping cylinder 2, so that the pulp can fully contact the pulping blades 6 and ensure that the pulp is fully pulped and mixed. In addition, during discharge, the rotation of the turbulence scraper 12 can push the pulp towards the discharge pipe 22, thereby enabling more thorough discharge of the material.
[0028] See Figure 5 Six paddles 13 are evenly spaced along the circumference of the upper part of the rotating shaft 5. The paddles 13 are located on the upper side of the cover 72. The rotation of the rotating shaft 5 drives the paddles 13 to rotate. The rotation of the paddles 13 can push down the fruit pieces that are stuck on the top of the cover 72, thus preventing a large number of fruit pieces from accumulating on the top of the cover 72.
[0029] See Figure 1 The inner top of the feed inlet 21 is connected to a shielding curtain 14, which can seal the feed inlet 21 to prevent fruit pulp from splashing out of the pulping cylinder 2 during fruit pulping.
[0030] The embodiments described above are merely preferred embodiments of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications, improvements, and substitutions without departing from the concept of the present invention, and these all fall within the protection scope of the present invention.
Claims
1. A beverage production pulping machine, comprising a support frame (1), wherein a pulping cylinder (2) is connected to the upper part of the support frame (1). The pulping cylinder (2) has a feed inlet (21) at the top and a discharge pipe (22) at the bottom. A solenoid valve (23) is installed on the discharge pipe (22). A fixed frame (7) is connected to the upper part of the pulping cylinder (2). A rotating shaft (5) is rotatably connected to the fixed frame (7). The bottom end of the rotating shaft (5) extends to the outside of the pulping cylinder (2). Multiple sets of pulping blades (6) are evenly spaced along the circumference on the rotating shaft (5). The characteristic of this design is that... The bottom of the pulping cylinder (2) is provided with a drive component for driving the rotating shaft (5) to rotate. The pulping cylinder (2) is provided with a cutting mechanism located on the upper side of the fixed frame (7). The cutting mechanism is used to cut the material. The bottom of the inner side of the feed inlet (21) is connected with a guide plate (3) for guiding the material to the cutting mechanism. The bottom of the fixed frame (7) is rotatably connected with a rotating frame (9). The rotating frame (9) is rotatably connected to the rotating shaft (5). The rotating frame (9) is connected with a spiral scraper (10). The spiral scraper (10) contacts the inner wall of the pulping cylinder (2). A drive assembly is provided between the rotating shaft (5), the fixed frame (7) and the rotating frame (9). When the rotating shaft (5) rotates, the drive assembly is triggered to drive the rotating frame (9) to rotate.
2. The beverage production pulping machine according to claim 1, characterized in that, The slitting mechanism includes two rotating shafts (41) symmetrically rotating on the upper part of the pulping cylinder (2). Circular cutters (42) located inside the pulping cylinder (2) are evenly spaced along the axial direction on the rotating shafts (41). A motor (43) is installed on the outer wall of the pulping cylinder (2). The output shaft of the motor (43) is connected to the corresponding rotating shaft (41). The two rotating shafts (41) are connected by a gear set (44), which is located outside the pulping cylinder (2).
3. The beverage production pulping machine according to claim 1, characterized in that, The driving component includes a second motor (81) installed at the bottom of the pulping cylinder (2), and the output shaft of the second motor (81) is connected to the rotating shaft (5) through a gear set (82).
4. A beverage production pulping machine according to claim 1, characterized in that, The drive assembly includes a transmission gear (111) connected to the upper part of the rotating shaft (5), a gear ring (113) connected to the bottom of the fixed frame (7), and a reduction planetary gear (112) rotatably connected to the bottom of the inner side of the rotating frame (9) at uniform intervals along the circumference. The reduction planetary gear (112) is located between the transmission gear (111) and the gear ring (113) and meshes with the transmission gear (111) and the gear ring (113). The transmission gear (111), the reduction planetary gear (112) and the gear ring (113) are covered by the fixed frame (7) and the rotating frame (9).
5. A beverage production pulping machine according to claim 1, characterized in that, The lower part of the rotating shaft (5) is connected with turbulence scrapers (12) evenly spaced along the circumference. The bottom of the turbulence scraper (12) contacts the bottom of the inner side of the pulping cylinder (2). The turbulence scraper (12) is installed at an angle.
6. A beverage production pulping machine according to claim 1, characterized in that, A lever (13) is connected to the rotating shaft (5) and located on the upper side of the fixed frame (7). The lever (13) is used to push the material off the fixed frame (7).
7. A beverage production pulping machine according to claim 1, characterized in that, A shielding curtain (14) is connected to the inner top of the feed inlet (21), and the shielding curtain (14) is used to seal the feed inlet (21).
Citation Information
Patent Citations
Pulping device for fruit juice beverage processing
CN219849961U