Full-automatic multi-station hydrocarbon vacuum cleaning, drying and oiling equipment
By introducing a telescopic hollow rod and a motor drive system into a fully automatic multi-station hydrocarbon vacuum cleaning, drying and oiling equipment, uniform oiling of workpieces is achieved, solving the problem of incomplete oiling and improving production efficiency.
Patent Information
- Application Number
- CN202422369438.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-09-27
AI Technical Summary
Existing fully automatic multi-station hydrocarbon vacuum cleaning, drying and oiling equipment cannot achieve comprehensive oiling operations when oiling workpieces, which affects production efficiency.
A fully automatic multi-station hydrocarbon vacuum cleaning, drying and oiling equipment was designed. By setting up a telescopic hollow rod, a rotating paddle and a brush, and using a motor drive system to make the brush contact the workpiece, uniform oiling is achieved.
It improves the efficiency and flexibility of workpiece oiling, solves the problem of incomplete oiling, and enhances production efficiency.
Smart Images
Figure CN223530696U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydrocarbon vacuum cleaning, and in particular to a fully automatic multi-station hydrocarbon vacuum cleaning, drying and oiling equipment. Background Technology
[0002] The fully automatic multi-station hydrocarbon vacuum cleaning, drying, and oiling equipment is a highly efficient and automated industrial cleaning system widely used for cleaning precision metal stamping parts. This equipment features multi-station functionality, allowing simultaneous cleaning, drying, and oiling of multiple workpieces, significantly improving production efficiency. Its working principle utilizes the strong penetrating mechanical vibration of ultrasonic waves to impact the workpiece surface, combined with the chemical decontamination effect of hydrocarbon cleaning agents, to perform comprehensive cleaning under vacuum conditions, ensuring the cleanliness of workpiece surfaces, blind holes, and crevices. Furthermore, the equipment is equipped with a vacuum decompression system and a recovery system, which accelerates the evaporation and recovery of the cleaning agent, improving its utilization rate and reducing operating costs. Simultaneously, the equipment has multiple safety protection functions to ensure stable operation and operator safety.
[0003] In the existing technology, the process involves placing the workpiece in a frame, then immersing it in a vacuum chamber to remove the gas, immersing it in water for cleaning, and then removing it for oiling. Some workpieces require oiling after processing to enhance external lubrication and extend their service life. However, the existing technology requires removing the workpieces that need oiling for oiling, which is cumbersome and affects production efficiency, thus having limitations. Therefore, there is a need to improve the technology by developing a fully automatic multi-station hydrocarbon vacuum cleaning, drying, and oiling equipment to solve the above problems. Utility Model Content
[0004] To overcome the limitation of fully automatic multi-station hydrocarbon vacuum cleaning, drying and oiling equipment in that it cannot achieve comprehensive oiling when selecting and oiling workpieces.
[0005] The technical solution of this utility model is as follows: a fully automatic multi-station hydrocarbon vacuum cleaning, drying and oiling equipment, including an outer shell, a support base, a drain outlet, a vacuum machine, a sealed tank cover, a heating wire, a mixing cylinder, and also includes a telescopic hollow rod, a rotating paddle, a brush and cleaning components. The support base is fixedly connected to the bottom of the outer shell, and a drain outlet is provided at the bottom of the outer shell. The vacuum machine is fixedly connected to the outside of the outer shell, and the sealed tank cover is movably connected to the inside of the outer shell. The mixing cylinder is fixedly connected to the inside of the outer shell, and a heating wire is fixedly connected to the outside of the mixing cylinder. The telescopic hollow rod is rotatably connected to the inside of the sealed tank cover, and a rotating paddle is fixedly connected to the outside of the telescopic hollow rod. A brush is fixedly connected to the bottom of the rotating paddle. The telescopic hollow rod extends and rotates, driving the rotating paddle and the brush to coat the outside of the workpiece.
[0006] Preferably, the outer shell protects the internal structure of the equipment, making its operation more stable; the support base provides support; the drain outlet discharges hydrocarbons that are used for long-term circulation; the vacuum unit stores hydrocarbons; the sealed tank cover provides vacuum conditions for hydrocarbon vacuum cleaning inside the equipment; the heating wire dries the workpieces inside the equipment; and the mixing cylinder creates effective conditions for cleaning the internal structure of the equipment.
[0007] Preferably, the outer shell has a groove at the corresponding position of the sealing lid, and the sealing lid slides inside the groove. The groove inside the outer shell at the corresponding position of the sealing lid limits the sealing lid when it slides.
[0008] Preferably, the top of the sealed tank cover is fixedly connected to the output end of the first motor and a rotating shaft is fixedly connected to it. The rotating shaft is rotatably connected inside the sealed tank cover. A first gear is fixedly connected to the outside of the rotating shaft. A telescopic hollow rod is rotatably connected inside the sealed tank cover. A second gear is fixedly connected to the outside of the telescopic hollow rod. The second gear is meshed with the outside of the first gear. An oil inlet pipe is fixedly connected inside the second gear.
[0009] Preferably, the sealing can lid has a groove at the corresponding position of the telescopic hollow rod. The telescopic hollow rod rotates inside the groove. The groove inside the sealing can lid corresponding to the position of the telescopic hollow rod limits the rotation of the telescopic hollow rod.
[0010] Preferably, the mixing cylinder has a groove at the position corresponding to the rotating paddle, and the rotating paddle rotates inside the groove. The groove at the position corresponding to the rotating paddle inside the mixing cylinder limits the rotation of the rotating paddle.
[0011] Preferably, the cleaning components include a water tank, which is fixedly connected to the outside of the support base. Inside the water tank, a filter pipe is fixedly connected. The top of the sealed tank cover is fixedly connected to a water pump, and the filter pipe is threadedly connected inside the water pump. The bottom of the water pump is fixedly connected to a water reservoir, and the bottom of the water reservoir is fixedly connected to a nozzle. A storage basket is slidably connected inside the mixing cylinder. Water is sent from the water tank through the filter pipe to the water reservoir under the action of the water pump and discharged through the nozzle.
[0012] Preferably, the mixing cylinder has a groove at the corresponding position of the storage basket, and the storage basket is slidably connected to the inside of the mixing cylinder. The groove at the corresponding position of the storage basket inside the mixing cylinder limits the movement of the storage basket in the groove.
[0013] The beneficial effects of this utility model are:
[0014] 1. Oil is poured in through the oil inlet pipe. The oil flows through the telescopic hollow rod onto the rotating paddle and then onto the brush. The first motor drives the rotating shaft to move. The first and second gears located outside the rotating shaft rotate the telescopic hollow rod, causing the rotating paddle and brush to rotate and contact the workpiece. The brush then evenly coats the workpiece with oil, making oiling easier and improving the efficiency of cleaning and oiling the workpiece. It is also flexible. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the present utility model;
[0017] Figure 3 This is a schematic diagram of the top structure of the sealing can lid of this utility model;
[0018] Figure 4 This is a schematic diagram of the internal structure of the mixing cylinder of this utility model;
[0019] Figure 5 This is a schematic diagram of the cleaning component structure of this utility model.
[0020] Explanation of reference numerals in the attached drawings: 1. Outer shell; 2. Support base; 3. Drain outlet; 4. Vacuum machine; 5. Sealing tank cover; 6. Heating wire; 7. Mixing cylinder; 801. First motor; 802. Rotating shaft; 803. First gear; 804. Second gear; 805. Oil inlet pipe; 806. Telescopic hollow rod; 807. Rotating paddle; 808. Brush; 901. Water tank; 902. Filter pipe; 903. Water pump; 904. Water storage container; 905. Nozzle; 906. Storage basket. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Please see Figures 1-5This utility model provides an embodiment: a fully automatic multi-station hydrocarbon vacuum cleaning, drying, and oiling device, including an outer shell 1, a support base 2, a drain outlet 3, a vacuum machine 4, a sealed tank cover 5, a heating wire 6, and a mixing cylinder 7. It also includes a telescopic hollow rod 806, a rotating paddle 807, a brush 808, and cleaning components. The support base 2 is fixedly connected to the bottom of the outer shell 1, and the drain outlet 3 is provided at the bottom of the outer shell 1. The vacuum machine 4 is fixedly connected to the outside of the outer shell 1, and the sealed tank cover 5 is movably connected to the inside of the outer shell 1. The mixing cylinder 7 is fixedly connected to the inside of the outer shell 1, and the heating wire 6 is fixedly connected to the outside of the mixing cylinder 7. The telescopic hollow rod 806 is rotatably connected to the inside of the sealed tank cover 5, and the rotating paddle 807 is fixedly connected to the outside of the telescopic hollow rod 806. The brush 808 is fixedly connected to the bottom of the rotating paddle 807. The device utilizes the telescopic hollow rod 806 to... The telescopic rotation of the 6-axis propeller 807 and brush 808 applies coating to the exterior of the workpiece. The outer shell 1 protects the interior of the equipment, ensuring stable operation. The support base 2 provides support, the drain outlet 3 discharges hydrocarbons used in long-term cycles, the vacuum machine 4 stores hydrocarbons, and the sealing lid 5 provides vacuum conditions for hydrocarbon vacuum cleaning inside the equipment. The heating wire 6 dries the workpieces inside the equipment, and the mixing cylinder 7 provides effective conditions for cleaning the interior. The outer shell 1 has a groove corresponding to the sealing lid 5, allowing the sealing lid 5 to slide within the groove. The groove inside the outer shell 1 corresponding to the sealing lid 5 limits the sliding position of the sealing lid 5.
[0023] Please see Figures 3-4In this embodiment, a first motor 801 is fixedly connected to the top of the sealed can lid 5. A rotating shaft 802 is fixedly connected to the output end of the first motor 801. The rotating shaft 802 is rotatably connected inside the sealed can lid 5. A first gear 803 is fixedly connected to the outside of the rotating shaft 802. A telescopic hollow rod 806 is rotatably connected inside the sealed can lid 5. A second gear 804 is fixedly connected to the outside of the telescopic hollow rod 806. The second gear 804 meshes with the outside of the first gear 803. An oil inlet pipe 805 is fixedly connected inside the second gear 804. The rotating shaft 802 is driven by the first motor 801. The rotation drives the first gear 803 and the second gear 804 to rotate, which has a linkage effect. The sealing tank cover 5 has a groove at the corresponding position of the telescopic hollow rod 806. The telescopic hollow rod 806 rotates inside the groove. The groove at the corresponding position of the telescopic hollow rod 806 inside the sealing tank cover 5 limits the telescopic hollow rod 806 when rotating. The mixing cylinder 7 has a groove at the corresponding position of the rotating paddle 807. The rotating paddle 807 rotates inside the groove. The groove at the corresponding position of the rotating paddle 807 inside the mixing cylinder 7 limits the rotating paddle 807 when rotating.
[0024] Please see Figure 5 In this embodiment, the cleaning component includes a water tank 901, which is fixedly connected to the outside of the support base 2. A filter pipe 902 is fixedly connected inside the water tank 901, and a water pump 903 is fixedly connected to the top of the sealed tank cover 5. The filter pipe 902 is threadedly connected to the inside of the water pump 903. A water storage tank 904 is fixedly connected to the bottom of the water pump 903, and a nozzle 905 is fixedly connected to the bottom of the water storage tank 904. A storage basket 906 is slidably connected inside the mixing cylinder 7. Water is sent from the water tank 901 to the water storage tank 904 through the filter pipe 902 under the action of the water pump 903 and discharged through the nozzle 905. A groove is provided in the mixing cylinder 7 at the corresponding position of the storage basket 906. The storage basket 906 is slidably connected inside the mixing cylinder 7. The groove provided inside the mixing cylinder 7 at the corresponding position of the storage basket 906 limits the movement of the storage basket 906 in the groove.
[0025] During operation, the components requiring cleaning are placed in the storage basket 906, which is then placed into the mixing cylinder 7 and sealed with the sealing cap 5. A vacuum pump 4 removes air from the mixing cylinder 7. A water pump 903 draws hydrocarbons from the water tank 901 through the filter pipe 902 into the water storage tank 904, which is then sprayed onto the workpieces in the storage basket 906 through the nozzle 905 for cleaning. Used hydrocarbons are pumped back into the water tank 901 for reuse. Long-term used hydrocarbons are then discharged through a water pipe. The drain outlet 3 discharges the oil. When oiling is required, the oil is poured in through the oil inlet pipe 805. The oil passes through the telescopic hollow rod 806 onto the rotating paddle 807 and then onto the brush 808. The first motor 801 is started to drive the rotating shaft 802. The first gear 803 and the second gear 804, which are set outside the rotating shaft 802, drive the telescopic hollow rod 806 to rotate. This drives the rotating paddle 807 and the brush 808 to rotate and come into contact with the workpiece through the telescopic hollow rod 806. The brush 808 then applies oil evenly to the workpiece.
[0026] Through the above steps, oil is poured in through the oil inlet pipe 805. The oil passes through the telescopic hollow rod 806 onto the rotating paddle 807 and then onto the brush 808. The first motor 801 is started, which drives the rotating shaft 802 to move. The first gear 803 and the second gear 804, which are set outside the rotating shaft 802, work together to drive the telescopic hollow rod 806 to rotate. This causes the rotating paddle 807 and the brush 808 to rotate and come into contact with the workpiece through the telescopic hollow rod 806. The brush 808 then evenly coats the workpiece with oil. This solves the problem that the fully automatic multi-station hydrocarbon vacuum cleaning, drying and oiling equipment cannot achieve comprehensive oiling when selecting and oiling workpieces, which is a limitation.
Claims
1. A fully automatic multi-station hydrocarbon vacuum cleaning, drying, and oiling device, comprising an outer shell (1), a support base (2), a drain outlet (3), a vacuum machine (4), a sealed tank cover (5), a heating wire (6), and a mixing cylinder (7), characterized in that: It also includes a telescopic hollow rod (806), a rotating paddle (807), a brush (808) and a cleaning component. A support base (2) is fixedly connected to the bottom of the outer shell (1). A drain outlet (3) is opened at the bottom of the outer shell (1). A vacuum machine (4) is fixedly connected to the outside of the outer shell (1). A sealed tank cover (5) is movably connected inside the outer shell (1). A mixing cylinder (7) is fixedly connected inside the outer shell (1). A heating wire (6) is fixedly connected to the outside of the mixing cylinder (7). The telescopic hollow rod (806) is rotatably connected inside the sealed tank cover (5). A rotating paddle (807) is fixedly connected to the outside of the telescopic hollow rod (806). A brush (808) is fixedly connected to the bottom of the rotating paddle (807). The telescopic hollow rod (806) is telescopically extended and rotated to drive the rotating paddle (807) and the brush (808) to coat the outside of the workpiece.
2. The fully automatic multi-station hydrocarbon vacuum cleaning, drying, and oiling equipment according to claim 1, characterized in that: The outer shell (1) has a groove at the corresponding position of the sealing can lid (5), and the sealing can lid (5) slides inside the groove.
3. The fully automatic multi-station hydrocarbon vacuum cleaning, drying, and oiling equipment according to claim 1, characterized in that: A first motor (801) is fixedly connected to the top of the sealed tank cover (5). A rotating shaft (802) is fixedly connected to the output end of the first motor (801). The rotating shaft (802) is rotatably connected inside the sealed tank cover (5). A first gear (803) is fixedly connected to the outside of the rotating shaft (802). A telescopic hollow rod (806) is rotatably connected inside the sealed tank cover (5). A second gear (804) is fixedly connected to the outside of the telescopic hollow rod (806). The second gear (804) meshes with the outside of the first gear (803). An oil inlet pipe (805) is fixedly connected inside the second gear (804).
4. The fully automatic multi-station hydrocarbon vacuum cleaning, drying, and oiling equipment according to claim 3, characterized in that: The sealing can lid (5) has a groove at the corresponding position of the telescopic hollow rod (806), and the telescopic hollow rod (806) slides inside the groove.
5. The fully automatic multi-station hydrocarbon vacuum cleaning, drying, and oiling equipment according to claim 3, characterized in that: The mixing cylinder (7) has a groove at the corresponding position of the rotating paddle (807), and the rotating paddle (807) slides inside the groove.
6. The fully automatic multi-station hydrocarbon vacuum cleaning, drying, and oiling equipment according to claim 1, characterized in that: The cleaning components include a water tank (901), which is fixedly connected to the outside of the support base (2). A filter tube (902) is fixedly connected inside the water tank (901). A water pump (903) is fixedly connected to the top of the sealed tank cover (5). The filter tube (902) is threadedly connected inside the water pump (903). A water reservoir (904) is fixedly connected to the bottom of the water pump (903). A nozzle (905) is fixedly connected to the bottom of the water reservoir (904). A storage basket (906) is slidably connected inside the mixing cylinder (7).
7. The fully automatic multi-station hydrocarbon vacuum cleaning, drying, and oiling equipment according to claim 6, characterized in that: The mixing cylinder (7) has a groove at the corresponding position of the storage basket (906), and the storage basket (906) is slidably connected inside the mixing cylinder (7).