Shaft gear anti-rust oil coating tool

By designing a fully automated tooling for applying rust-preventive oil to shafts and gears, the problem of existing equipment being able to complete only a single process was solved. This enabled automated cleaning, drying, and oiling of shafts and gears, while also recovering waste oil, thus improving oiling efficiency and resource utilization.

CN223530743UActive Publication Date: 2025-11-11JIANGSU STANFORD PRECISION TRANSMISSION CO LTD
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Patent Information

Application Number
CN202422953104.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-11
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

Existing tooling for applying rust-preventive oil to shafts and gears typically only completes a single process, lacks a fully automated solution, and makes it difficult to recycle waste oil.

Method used

A tooling for applying rust-preventive oil to shafts and gears was designed, comprising a cleaning tank, a drying component, a ventilation component, and an oiling component. The tooling achieves automated cleaning, drying, and oiling of shafts and gears through a lifting plate, and utilizes the ventilation component to recover the oil during the drying process, forming a fully automated solution.

Benefits of technology

The entire process of shaft and gear processing has been automated, which has improved oiling efficiency and effectively recycled and utilized waste oil, thus saving resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shaft gear anti-rust oil coating tool, and relates to the technical field of anti-rust oil coating tools, the shaft gear anti-rust oil coating tool comprises a workbench, a cleaning pool and an oil pool are arranged at the upper end of the workbench, sliding grooves are formed in the inner walls of the two sides of the cleaning pool, and lifting plates are arranged in the sliding grooves in a sliding mode; a drying assembly is installed on the portion, located at the upper end of the cleaning pool, of the workbench, when the drying assembly blows air to the workpieces on the lifting plate, the air draft assembly sucks oil generated when the drying assembly dries the workpieces, and a top plate is arranged at the upper end of the oil pool. The shaft gear is cleaned through the cleaning pool, the lifting plate is used for driving the shaft gear to ascend and descend in the cleaning pool, time and labor are saved, meanwhile, the drying assembly is used for blowing and drying the cleaned shaft gear, the air draft assembly sucks oil liquid generated during drying while drying is conducted, oil liquid recovery is facilitated, resources are saved, and the shaft gear cleaning device is suitable for popularization and application. The dry shaft gear is coated with anti-rust oil through the oil coating assembly, so that the whole process is formed, and the oil coating efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of anti-rust oil coating tooling technology, and in particular to an anti-rust oil coating tooling for shaft gears. Background Technology

[0002] In the traditional manufacturing and maintenance of shaft gears, cleaning, drying, and oiling are essential steps.

[0003] However, these steps usually require manual operation or the use of simple mechanical equipment, which presents the following problems: existing tooling for applying anti-rust oil to shafts and gears can usually only complete a single process, such as cleaning or oiling, and lacks a fully automated solution; existing tooling for applying anti-rust oil to shafts and gears has difficulty in recycling waste oil on shafts and gears. Utility Model Content

[0004] The purpose of this utility model is to provide a tooling for applying anti-rust oil to shafts and gears, which can avoid the situation where existing tooling for applying anti-rust oil to shafts and gears can only complete a single process, such as cleaning or oiling, and lacks a fully automated solution; and the existing tooling for applying anti-rust oil to shafts and gears is difficult to recycle waste oil on shafts and gears.

[0005] This utility model provides a tooling for applying anti-rust oil to shaft gears, including a worktable. The upper end of the worktable is provided with a cleaning tank and an oil tank. The inner walls on both sides of the cleaning tank are provided with sliding grooves, and a lifting plate is slidably arranged in the sliding grooves. A drying component is installed on the worktable located above the cleaning tank. When the drying component blows air onto the workpiece on the lifting plate, the exhaust component sucks up the oil generated by the drying component during drying. A top plate is provided at the upper end of the oil tank. The gap between the top plate and the worktable is sealed by a sealing cover. An oiling component is installed on the worktable located above the top plate.

[0006] Preferably, each of the two slides is rotatably provided with a lead screw, which is threadedly connected to both sides of the lifting plate, and is driven by two motors respectively.

[0007] Preferably, the lifting plate is provided with multiple sets of equally spaced partition rods inside.

[0008] Preferably, the drying assembly includes an air pump mounted on the upper part of the workbench, the air outlet of the air pump being connected to an air plate via a pipe, and the air plate being provided with multiple nozzles.

[0009] Preferably, the exhaust assembly includes an air intake on the side wall of the workbench, one side of which is sealed by an air intake hood, and a fan is installed at one end of the air intake hood.

[0010] Preferably, the end of the air intake hood near the fan is provided with a fixing frame, and a microporous membrane is installed on the fixing frame.

[0011] Preferably, a recovery chamber is provided at the bottom of the air intake hood on one side of the microporous membrane, and a valve is installed at the bottom of the recovery chamber.

[0012] Preferably, the oiling assembly includes a mounting plate, the upper end of which slides on a slide rail two disposed on the upper end of the worktable, a lead screw three disposed rotatably within the slide rail two, the lead screw three being threadedly connected to the upper end of the mounting plate, and a cylinder installed inside the mounting plate, with an oiling brush connected to the piston end of the cylinder.

[0013] Preferably, the top plate is symmetrically provided with a slide rail 1, and a movable table is slidably provided on the slide rail 1. A lead screw 2 is rotatably provided inside one of the slide rail 1, and the lead screw 2 is threadedly connected to the movable table.

[0014] Preferably, a lighting lamp is installed on the upper side wall of the workbench.

[0015] This utility model provides a tooling for applying anti-rust oil to shaft gears, which, compared with the prior art, offers the following advantages:

[0016] 1. This utility model cleans the shaft gears in a cleaning tank and uses a lifting plate to move the shaft gears up and down in the cleaning tank, saving time and effort. At the same time, the drying component blows air to dry the cleaned shaft gears. During the drying process, the exhaust component sucks out the oil generated during drying, which facilitates oil recovery and saves resources. The oiling component applies anti-rust oil to the dried shaft gears, thus forming a complete process and improving the efficiency of oiling.

[0017] 2. This utility model enables the oiling brush to reciprocate in applying oil to the shaft gear by sliding the mounting plate within the slide rail two. Simultaneously, the sliding of the moving table on the slide rail one allows oil to be applied to all parts of the shaft gear. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0020] Figure 2 This is a schematic diagram of the drying component structure according to an embodiment of the present invention;

[0021] Figure 3 This is a rear view schematic diagram of the workbench structure according to an embodiment of the present utility model;

[0022] Figure 4This is a schematic diagram of the installation state of the lifting plate structure according to an embodiment of the present utility model;

[0023] Figure 5 This is a cross-sectional view of the exhaust component structure according to an embodiment of the present utility model;

[0024] Figure 6 This is a schematic diagram of the lifting plate structure according to an embodiment of the present utility model;

[0025] Figure 7 This is a schematic diagram of the oiling assembly structure according to an embodiment of the present utility model;

[0026] Figure 8 This is a schematic diagram of the gas cylinder structure according to an embodiment of the present utility model.

[0027] Figure label:

[0028] 1. Workbench; 2. Cleaning tank; 3. Oil tank; 4. Sealing cover; 5. Slide rail; 6. Lead screw one; 7. Lifting plate; 8. Partition bar; 9. Top plate; 10. Slide rail one; 11. Lead screw two; 12. Moving platform; 13. Slide rail two; 14. Lead screw three; 15. Mounting plate; 16. Cylinder; 17. Oiling brush; 18. Lighting lamp; 19. Air pump; 20. Air disc; 21. Nozzle; 22. Air intake port; 23. Air intake hood; 24. Fan; 25. Fixing frame; 26. Microporous membrane; 27. Recovery chamber. Detailed Implementation

[0029] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0030] Please refer to Figures 1-8 This utility model provides a tooling for applying anti-rust oil to shaft gears, including a workbench 1, with a cleaning tank 2 and an oil tank 3 on the upper end of the workbench 1. The cleaning tank 2 is used to clean the shaft gears, and the oil tank 3 stores anti-rust oil.

[0031] The inner walls on both sides of the cleaning pool 2 are provided with sliding grooves 5, and lifting plates 7 are slidably arranged in the sliding grooves 5. Multiple sets of equally spaced partition rods 8 are arranged inside the lifting plates 7. The partition rods 8 and the lifting plates 7 form a hollow plate surface that facilitates the placement of shaft gears.

[0032] Since both slides 5 are equipped with lead screws 6, and the two lead screws 6 are threaded to both sides of the lifting plate 7 respectively, and the two lead screws 6 are driven by two motors respectively, when the lead screws 6 rotate, the lifting plate 7 carries the shaft gear in and out of the cleaning tank 2, which makes it easy to place the shaft gear in the cleaning tank 2 for cleaning. After cleaning, the shaft gear is carried by the lifting plate 7 to the upper end of the cleaning tank 2 for drying.

[0033] A drying assembly is installed on the workbench 1 located at the upper end of the cleaning tank 2. The drying assembly includes an air pump 19 installed at the upper end of the workbench 1. The air outlet of the air pump 19 is connected to the air plate 20 through a pipe. The air plate 20 is equipped with multiple nozzles 21. After the air pump 19 is started, it blows air onto the shaft gear through the air plate 20 and the nozzles 21 to dry it, thereby improving the drying efficiency.

[0034] When the drying unit blows air onto the workpiece on the lifting plate 7, the exhaust unit sucks up the oil produced by the drying unit during drying, which not only prevents the oil from harming the workers, but also recycles the oil.

[0035] The exhaust system includes an air intake 22 on the side wall of the workbench 1. One side of the air intake 22 is sealed by an air intake hood 23. A fan 24 is installed at one end of the air intake hood 23. When the fan 24 is started, the air intake 22 draws the gas and oil generated during the drying of the shaft gear into the air intake hood 23. Since a fixing frame 25 is provided at the end of the air intake hood 23 near the fan 24, and a microporous membrane 26 is installed on the fixing frame 25, the oil is blocked by the microporous membrane 26, and the gas passes through the microporous membrane 26 and is discharged. The pore size of the microporous membrane 26 is usually very small, which can be controlled between a few nanometers and hundreds of nanometers. The tiny pore size can effectively block larger molecules or particles from passing through, such as large molecules in rust-preventive oil.

[0036] Furthermore, a recovery chamber 27 is provided at the bottom of the suction hood 23 on one side of the microporous membrane 26. After the rust-preventive oil is blocked by the microporous membrane 26, it can flow into the recovery chamber 27 as the rust-preventive oil increases. A valve is installed at the bottom of the recovery chamber 27. The rust-preventive oil can be taken out after the valve is opened.

[0037] The upper end of the oil tank 3 is provided with a top plate 9. The dried shaft gear can be placed on the top plate 9. The gap between the top plate 9 and the worktable 1 is sealed by a sealing cover 4. The sealing cover 4 seals the oil tank 3. An oiling assembly is installed on the worktable 1 located at the upper end of the top plate 9. The oiling assembly applies oil to the shaft gear placed on the top plate 9.

[0038] Specifically, the oiling assembly includes a mounting plate 15. The upper end of the mounting plate 15 slides within a slide rail 13 located on the upper end of the worktable 1. A lead screw 14 is rotatably mounted within the slide rail 13 and is threadedly connected to the upper end of the mounting plate 15. A cylinder 16 is installed inside the mounting plate 15, and an oiling brush 17 is connected to the piston end of the cylinder 16. After the mounting plate 15 slides to one end of the slide rail 13, it is positioned above the inlet of the oil sump 3. The cylinder 16 pushes the oiling brush 17 down into the oil sump 3 to pick up oil. When the cylinder 16 retracts, the oiling brush 17 returns to its original position. By sliding the mounting plate 15 within the slide rail 13, reciprocating oiling of the shaft gear is achieved.

[0039] In addition, a slide rail 10 is symmetrically arranged at the upper end of the top plate 9. A movable table 12 is slidably arranged on the slide rail 10. A lead screw 11 is rotatably arranged inside one of the slide rails 10. The lead screw 11 is threadedly connected to the movable table 12. During the oiling process, the movable table 12 is moved by rotating the lead screw 11, and the shaft gear is placed on the movable table 12. The position of the shaft gear can be changed, so that all parts of the shaft gear can be coated with anti-rust oil.

[0040] An illumination lamp 18 is installed on the upper side wall of the workbench 1. The illumination lamp 18 has an illuminance of 500 LM, which facilitates the observation of the parts.

[0041] In summary, the working principle of the rust-preventive oil coating fixture for shaft gears according to this utility model embodiment is as follows: the shaft gear to be coated is placed on the lifting plate 7, and the shaft gear is driven into the cleaning tank 2 for cleaning by the lifting plate 7. Then, the cleaning shaft gear is moved to the upper end by the lifting plate 7, and the cleaning shaft gear is dried by blowing air using the drying component. At the same time, the exhaust component sucks up the oil generated during the drying process. Then, the shaft gear is placed on the moving table 12, and the rust-preventive oil is applied to the dried shaft gear by the oiling component.

[0042] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A tooling for applying anti-rust oil to shaft gears, comprising a worktable (1), characterized in that: The upper end of the workbench (1) is provided with a cleaning tank (2) and an oil tank (3). The inner walls on both sides of the cleaning tank (2) are provided with sliding grooves (5). A lifting plate (7) is slidably installed in the sliding groove (5). A drying component is installed on the workbench (1) located above the cleaning tank (2). When the drying component blows air onto the workpiece on the lifting plate (7), the exhaust component sucks up the oil generated by the drying component during drying. A top plate (9) is provided at the upper end of the oil tank (3). The gap between the top plate (9) and the workbench (1) is sealed by a sealing cover (4). An oiling component is installed on the workbench (1) located above the top plate (9).

2. The tooling for applying anti-rust oil to shaft gears according to claim 1, characterized in that: Both of the two slides (5) are rotatably equipped with lead screws (6), which are threaded to both sides of the lifting plate (7) respectively, and are driven by two motors respectively.

3. The tooling for applying anti-rust oil to shaft gears according to claim 2, characterized in that: The lifting plate (7) is provided with multiple sets of equally spaced partition bars (8).

4. The tooling for applying anti-rust oil to shaft gears according to claim 1, characterized in that: The drying assembly includes an air pump (19) installed on the upper end of the workbench (1). The air outlet of the air pump (19) is connected to the air plate (20) through a pipe. The air plate (20) is provided with multiple nozzles (21).

5. The tooling for applying anti-rust oil to shaft gears according to claim 4, characterized in that: The exhaust assembly includes an air intake (22) on the side wall of the workbench (1), one side of the air intake (22) is sealed by an air intake hood (23), and a fan (24) is installed at one end of the air intake hood (23).

6. The tooling for applying anti-rust oil to shaft gears according to claim 5, characterized in that: The suction hood (23) is provided with a fixed frame (25) at one end near the fan (24), and a microporous membrane (26) is installed on the fixed frame (25).

7. The tooling for applying anti-rust oil to shaft gears according to claim 6, characterized in that: A recovery chamber (27) is provided at the bottom of the suction hood (23) on one side of the microporous membrane (26), and a valve is installed at the bottom of the recovery chamber (27).

8. The tooling for applying anti-rust oil to shaft gears according to claim 1, characterized in that: The oiling assembly includes a mounting plate (15), the upper end of which slides within a slide rail (13) on the upper end of the workbench (1). A lead screw (14) is rotatably mounted within the slide rail (13), and the lead screw (14) is threadedly connected to the upper end of the mounting plate (15). A cylinder (16) is installed inside the mounting plate (15), and an oiling brush (17) is connected to the piston end of the cylinder (16).

9. The tooling for applying anti-rust oil to shaft gears according to claim 8, characterized in that: The top plate (9) is symmetrically provided with slide rails (10) at the upper end, and a moving platform (12) is slidably provided on slide rails (10). A lead screw (11) is rotatably provided inside one of the slide rails (10), and the lead screw (11) is threadedly connected to the moving platform (12).

10. The tooling for applying anti-rust oil to shaft gears according to claim 1, characterized in that: A lighting lamp (18) is installed on the upper side wall of the workbench (1).