Cleaner for doors and windows of koji-making fermentation bin
The koji fermentation chamber door and window cleaner, which integrates spraying, brushing, suction, scraping and collecting functions, solves the problem of complicated and tedious door and window cleaning in the existing technology, and achieves efficient cleaning effect and reduced labor intensity.
Patent Information
- Application Number
- CN202422044302.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing process of cleaning the doors and windows of the fermentation chamber is complicated and cumbersome, requiring multiple tools and making it impossible to simultaneously loosen, clean, and collect limescale, resulting in long processing time and high labor intensity.
Design a cleaning device for the doors and windows of a fermentation chamber that integrates spraying, brushing, suction, scraping, and collection. It includes a movable base, a water storage device, and a cleaning device, including a handheld part, a wetting part, a wiping part, and a scraping part. The functions of wetting, wiping, and collection are achieved through the cooperation of each part.
It simplified the cleaning process, shortened working hours, reduced the labor intensity of employees, improved employee well-being, prevented the growth of bacteria in sewage, and enhanced the standardization of on-site management.
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Figure CN223530918U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of fermentation chamber door and window cleaning technology, and in particular to a koji-making fermentation chamber door and window cleaner. Background Technology
[0002] The production of koji (fermented koji) involves crushing raw wheat, pressing (tamping) it into shape, and then stacking it in a room for fermentation. After the koji is stacked, microorganisms undergo aerobic respiration, producing a large amount of gas, causing the fermentation temperature to rise continuously, and the moisture in the koji is constantly expelled from the inside out. For example... Figure 1 As shown, water vapor overflows from the inside of the fermentation chamber from the bottom up. When the water vapor encounters the cooler gable roof and doors and windows, it condenses into small droplets, which then gather into condensate. At the same time, because straw is used as an auxiliary material in the fermentation chamber, dust is generated during the production process. When this dust encounters the condensate, it forms scale on the doors and windows, requiring daily cleaning of the doors and windows.
[0003] The existing technology for cleaning the doors and windows of fermentation chambers uses the following method: a scraper is used to clean the debris and other debris in the gaps of the doors and windows, then a steel wool is used to scrub the limescale on the doors and windows, and then a cloth is used to clean the doors and windows. After cleaning, the limescale and other debris must be collected.
[0004] The above-mentioned cleaning process for doors and windows requires the use of tools such as scrapers, steel wool, buckets, rags, and stairs. Furthermore, the processes of loosening, cleaning, and collecting limescale cannot be carried out simultaneously. The cleaning process must be carried out step by step, which is complex, time-consuming, and requires the use of various auxiliary tools, making it difficult to manage on-site.
[0005] Therefore, there is an urgent need to provide a cleaning device for the doors and windows of the fermentation chamber to solve the above-mentioned technical problems. Utility Model Content
[0006] In view of the shortcomings of the existing technology, this application provides a cleaning device for the doors and windows of the fermentation chamber. The cleaning device integrates spraying, brushing, suction, scraping and collection, replacing the original complicated and cumbersome cleaning process, and does not require the use of various tools.
[0007] To achieve the purpose of this application, the following technical solution is adopted:
[0008] A cleaning device for the doors and windows of a fermentation chamber is provided, comprising: a movable base; a water storage device disposed on the base and having a clean water area and a wastewater area inside; and a cleaning device including a handheld part, a wetting part, a wiping part, and a scraping part; the wetting part is disposed on the wiping part and is connected to the clean water area via a clean water pipe, the wetting part being used to spray water onto the doors and windows; the wiping part is disposed on the handheld part and is used to wipe the doors and windows; the scraping part is disposed at the top of the handheld part and is connected to the wastewater area via a suction pipe, the scraping part being used to scrape the doors and windows, and the suction pipe being used to suck up the wastewater or dirt generated during the scraping process and collect it in the wastewater area.
[0009] An alternative solution is that the base is further provided with a first power unit and a second power unit; the first power unit is used to send clean water in the clean water area into the wetting part through a clean water pipe; the second power unit is used to generate suction on the suction pipe to suck up the dirt or sewage collected by the scraping part.
[0010] Alternatively, the handheld part includes a telescopic rod; the squeegee is mounted on the upper end of the telescopic rod; and the wiping part is mounted on the telescopic rod near the upper end and below the squeegee.
[0011] Alternatively, the wiping unit includes a brush disc and a brush head; the brush disc is disposed on the side of the telescopic rod, and the brush head is disposed on the brush disc.
[0012] An alternative approach is to configure the brush head as brush bristles; the number of brush bristles is set to several, and the several brush bristles are distributed in a circumferential array on the brush disk.
[0013] Alternatively, the wetting section includes a nozzle; the nozzle is mounted on the brush plate and communicates with the clean water pipe.
[0014] Alternatively, the base may be equipped with casters at its bottom for movement.
[0015] Alternatively, the base may be equipped with a push-pull rod.
[0016] Compared with the prior art, this application has the following advantages:
[0017] This application provides a door and window cleaner for fermentation chambers, comprising a movable base, a water storage device, and a cleaning device. The cleaning device includes a handheld part, a wetting part, a wiping part, and a scraping part. Through the cooperation of these parts, wetting, wiping, and collection can be carried out simultaneously, replacing the original complex and cumbersome cleaning process. It eliminates the need for various tools. The use of this door and window cleaner also shortens the working hours of employees, simplifies the door and window cleaning steps, reduces the labor intensity of employees, and improves employee happiness and satisfaction. Furthermore, it makes the exterior walls of the factory more aesthetically pleasing, and prevents the fermentation chamber from breeding bacteria due to wastewater. Attached Figure Description
[0018] Figure 1 This is a diagram illustrating the water vapor change process within the fermentation chamber in related technologies.
[0019] Figure 2 This is a schematic diagram of the structure of the door and window cleaning device for the fermentation chamber in this embodiment.
[0020] Reference numerals: 1. Base; 2. Water storage device; 21. Clean water area; 22. Sewage area; 31. Handheld part; 32. Wetting part; 33. Wiping part; 34. Scraping part; 341. Long hole; 4. Clean water pipe; 5. Suction pipe; 6. First power unit; 7. Moving wheel; 8. Push-pull rod. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the scope of this application.
[0022] It should be noted that the illustrations provided in this embodiment are only schematic representations of the basic concept of this application. Therefore, the drawings only show the components related to this application and are not drawn according to the number, shape and size of the components in actual implementation. In actual implementation, the form, quantity and proportion of each component can be arbitrarily changed, and the layout of the components may also be more complex.
[0023] The structures, proportions, sizes, etc., shown in the accompanying drawings are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this application. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.
[0024] The orientations or positional relationships indicated by terms such as "upper," "lower," "left," "right," "middle," "longitudinal," "lateral," "horizontal," "inner," "outer," "radial," and "circumferential" used in this specification are based on the orientations or positional relationships shown in the accompanying drawings and are used only for the purpose of simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] Please refer to Figure 2 As shown, this embodiment provides a door and window cleaner for a fermentation chamber, including: a movable base 1, a water storage device 2, and a cleaning device. The water storage device 2 is mounted on the base 1 and has a clean water area 21 and a wastewater area 22 inside. The cleaning device includes a handheld part 31, a wetting part 32, a wiping part 33, and a scraping part 34. The wetting part 32 is mounted on the wiping part 33 and is connected to the clean water area 21 via a clean water pipe 4. The wetting part 32 is used to spray water to wet the doors and windows. The wiping part 33 is mounted on the handheld part 31 and is used to wipe the doors and windows. The scraping part 34 is mounted on the top of the handheld part 31 and is connected to the wastewater area 22 via a suction pipe 5. The scraping part 34 is used to scrape the doors and windows, and the suction pipe 5 is used to suck up the wastewater or dirt generated during the scraping process of the scraping part 34 and send it to the wastewater area 22 for collection.
[0026] In this embodiment, a water storage device 2 is provided on the base 1. By moving the base 1, the water storage device 2 can be moved to the position of the door and window of the fermentation chamber, thus facilitating cleaning operations by the operator. A handheld part 3 is provided for easy handling by the operator, who can use the handheld part 3 to wipe the door and window up and down or left and right. During this wiping process, clean water in the clean water area 21 is delivered to the wetting part 32 through the clean water pipe 4. The wetting part 32 sprays water to moisten the door and window, making it easier for the wiping part 33 to wipe. Meanwhile, by setting up a scraping section 34, it is easy to scrape off dirt or sewage on doors and windows. During the scraping process, the dirt or sewage scraped off is sucked up by the suction pipe 5 and sent to the sewage area 22 for collection. Thus, by setting up a semi-automatic door and window cleaner for fermentation chambers, which integrates spraying, brushing, suction, scraping and collection, it replaces the original complicated and tedious cleaning process. It does not require the use of various tools, reduces the labor intensity of employees, reduces working time, and increases the happiness of employees.
[0027] In this embodiment, it should be noted that the base 1 is also provided with a first power unit 6 and a second power unit (not shown in the figure). The first power unit 6 is used to send the clean water in the clean water area 21 into the wetting part 32 through the clean water pipe 4. The first power unit 6 can be a water pump. The water pump is connected to the clean water pipe 4 and the clean water area 21 through pipes respectively. Then, the water pump draws the clean water in the clean water area 21 into the clean water pipe 4, and then sends it to the wetting part 32 through the clean water pipe 4. The wetting part 32 sprays water to wet the doors and windows.
[0028] The second power unit is used to draw the wastewater or dirt collected by the scraping part 34 during the scraping process into the wastewater area 22 through the suction pipe 5 for collection. The second power unit can be a suction pump. The suction pump is connected to the suction pipe 5 and the wastewater area 22 through pipes. The suction pump provides suction to the suction pipe 5, and the suction pipe 5 is connected to the scraping part 34. Then, the suction pump can promptly draw the wastewater or dirt collected by the scraping part 34 during the scraping process into the wastewater area 22 through the suction pipe 5.
[0029] In this embodiment, it should also be noted that the handheld part 31 is a telescopic rod, which can be made of 304 stainless steel. The telescopic rod is a conventional structure in the art, and this embodiment does not impose specific limitations. For example, it can be a sleeve that slides within a tube, and then telescopic movement is achieved through the cooperation of elastic springs and multiple holes. The scraping part 34 is installed at the upper end of the telescopic rod. The scraping part 34 can also be hinged to the upper end of the telescopic rod, allowing adjustment of the angle or position of the scraping part 34 to facilitate its contact with the door and window for scraping. The specific configuration is not limited in this embodiment. The scraping part 34 is V-shaped, but not limited to this shape. The scraping part 34 has an inner cavity, and an elongated hole 341 is provided on the side of the scraping part 34 that is in contact with the door and window. This elongated hole 341 is used to connect to the inner cavity. Alternatively, it can be in the form of several round or square holes; this embodiment does not impose specific limitations. At the same time, the suction tube 5 is connected to the inner cavity of the scraping part 34. The suction tube 5 generates suction force that acts on the sewage on the door and window through the elongated hole 341 through the inner cavity, thereby sucking the sewage from the elongated hole 341 into the inner cavity, and then sending it to the sewage area 22 through the suction tube 5.
[0030] The handheld part 31 adopts a telescopic rod, which can be adjusted according to the height of the doors and windows, so that the operator does not need to use stairs or other tools when cleaning the doors and windows, thus improving the safety factor; and during the cleaning process, the squeegee 34 and the suction tube 5 work together to suck up the sewage on the doors and windows, which reduces the growth of mold to a certain extent and can improve the quality of the curing blocks.
[0031] In some embodiments, the scraping part 34 is made of silicone material, which can avoid excessive friction on doors and windows.
[0032] In some embodiments, a filter screen may be provided in the sewage zone 22, and the outlet of the suction pipe 5 is located above the filter screen. The use of the filter screen can filter the dirt or sewage sucked up by the suction pipe 5.
[0033] In this embodiment, it should also be noted that the wiping part 33 is installed near the upper end of the telescopic rod and below the scraping part 34. The wiping part 33 includes a brush disc 331 and a brush head 332. The brush disc 331 is disc-shaped with a diameter of about 12cm and is installed on the side of the telescopic rod. The brush head 332 is mounted on the brush disc 331. During wiping, the brush disc 331 is pressed against the door or window, and by moving back and forth, the brush head 332 on the brush disc 331 is pressed against the door or window for wiping.
[0034] In some embodiments, the brush head 332 is configured with bristles, the bristle length is set to approximately 2.5 cm, and the number of bristles is set to several. These bristles are arranged in a circumferential array on the brush disk 331. This bristle configuration allows for wiping doors and windows. Alternatively, in other embodiments, a motor can be integrated into the brush disk 331, with the bristles integrated onto a circular plate. The circular plate is rotatably mounted on the brush disk 331, and the motor drives the circular plate to rotate. During wiping, the motor can also drive the bristles to rotate and wipe. This rotating structure is a conventional structure in the art, and its specific configuration is not limited in this embodiment.
[0035] In this embodiment, it should also be noted that the wetting part 32 includes a nozzle, which is disposed on the side of the brush plate 331 and communicates with the water pipe 4. The water pipe 4 is a flexible hose, which is easy to wrap around the handle part 31 to achieve communication with the nozzle. The nozzle can be used to spray water onto the surface of doors and windows. Of course, the water output of the nozzle is controlled to be very small, just enough to wet the surface. During the wetting process, the brush head 332 on the brush plate 331 can be used for wiping.
[0036] In this embodiment, it should also be noted that the bottom of the base 1 is provided with casters 7 for movement. By providing casters 7, the operator can easily move the cleaner to a different position, and then simply push the base 1 when needed, making it convenient to use and saving time and effort.
[0037] In some embodiments, a push-pull rod 8 is also provided on the base 1. The push-pull rod 8 makes it easier for the operator to push the cleaner by hand, saving effort during operation.
[0038] The implementation principle of this embodiment is as follows: When cleaning doors and windows, the handheld part 31 of the door and window cleaner is held to attach the brush plate 331 to the door or window, and the built-in motor drives the brush head 332 to wipe in a rotating manner. At the same time, the first power unit 6 pumps clean water through the clean water pipe 4 to the wetting part 32, such as the spray nozzle, to wet the door or window, making it easier for the brush head 332 to wipe. Meanwhile, one side of the top scraping part 34 is attached to the door or window and scrapes it. During the scraping process, the second power unit causes the suction pipe 5 to generate suction, and the suction pipe 5 is connected to the inside of the scraping part 34. The cleaning device for the doors and windows of the fermentation chamber integrates wetting, cleaning, and collection functions. It does not require the use of various tools. The cleaning process is simple, requires few tools, and is quick. It also avoids the presence of multiple tools on the production site, making the site more standardized and orderly.
[0039] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0040] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.
Claims
1. A cleaning device for the doors and windows of a fermentation chamber, characterized in that, include: Movable base (1); Water storage device (2), the water storage device (2) is set on the base (1), and is provided with a clean water area (21) and a sewage area (22) inside; A cleaning device, comprising a handheld part (31), a wetting part (32), a wiping part (33), and a scraping part (34); The wetting part (32) is disposed on the wiping part (33) and is connected to the water area (21) through a water pipe (4). The wetting part (32) is used to spray water to wet the doors and windows. The wiping part (33) is provided on the hand-held part (31) and is used to wipe doors and windows; The scraping part (34) is located at the top of the handheld part (31) and is connected to the sewage area (22) through a suction tube (5). The scraping part (34) is used to scrape the doors and windows, and the suction tube (5) is used to suck up the sewage or dirt generated during the scraping process of the scraping part (34) and send it to the sewage area (22) for collection. When cleaning doors and windows, the wiping part (33) is attached to the door and window to wipe them, while the scraping part (34) at the top is attached to the door and window on one side and scrapes the door and window.
2. The koji-making and fermentation chamber door and window cleaner according to claim 1, characterized in that, The base (1) is also provided with a first power unit (6) and a second power unit; The first power unit (6) is used to send the clean water in the clean water area (21) into the wetting part (32) through the clean water pipe (4); The second power unit is used to generate suction on the suction tube (5) to suck up the dirt or sewage collected by the scraping part (34).
3. The koji-making and fermentation chamber door and window cleaning device according to claim 1, characterized in that, The handheld part (31) includes a telescopic rod; The scraping part (34) is installed at the upper end of the telescopic rod; The wiping part (33) is installed near the upper end of the telescopic rod and below the scraping part (34).
4. The koji-making and fermentation chamber door and window cleaner according to claim 3, characterized in that, The wiping section (33) includes a brush plate (331) and a brush head (332); The brush plate (331) is disposed on the side of the telescopic rod. The brush head (332) is disposed on the brush disk (331).
5. The koji-making and fermentation chamber door and window cleaner according to claim 4, characterized in that, The brush head (332) is configured with bristles; The number of bristles is set to several, and the several bristles are distributed in a circumferential array on the brush plate (331).
6. The koji-making and fermentation chamber door and window cleaner according to claim 4, characterized in that, The wetting section (32) includes a nozzle; The nozzle is mounted on the brush plate (331) and is connected to the water pipe (4).
7. The koji-making and fermentation chamber door and window cleaner according to any one of claims 1-6, characterized in that, The base (1) is provided with a moving wheel (7) at its bottom.
8. The koji-making and fermentation chamber door and window cleaner according to claim 7, characterized in that, A push-pull rod (8) is provided on the base (1).