Steel wire straightening mechanism with rust removal function

Abstract

The utility model discloses a steel wire straightening mechanism with a rust removal function. The device comprises a base, a mechanical rust removal assembly arranged on the surface of the base and a sound wave rust removal assembly arranged on the top of a shell, the mechanical rust removal assembly comprises the shell detachably connected to the surface of the base, an open groove is formed in the shell, embedding grooves are formed in the two sides in the open groove, and embedding blocks are connected into the embedding grooves in a matched mode; one end of the embedded block is cooperatively connected with a mounting block, a frosted cylinder is arranged in the mounting block, the interior of the shell is provided with an open groove to increase the connecting position, an embedded groove formed in the open groove is cooperatively connected with the embedded block, and the mounting block is mounted at one end of the embedded block, so that the mounting block is conveniently connected; and the steel wire body is guided out through an open hole formed in the mounting block, a grinding cylinder is mounted in the open hole, the steel wire body passes through a grinding wheel when being guided out and straightened, the surface of the steel wire body is rapidly derusted through the grinding wheel, and convenience is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of steel wire production equipment, specifically a steel wire straightening mechanism with rust removal function. Background Technology

[0002] Steel wire is one of the four major categories of steel products: plates, tubes, profiles, and wires. It is a reprocessed product made from hot-rolled wire rod through cold drawing. Wire drawing occurs when the wire rod or intermediate wire blank is deformed through the die holes of a wire drawing machine (see wire drawing machine) under the traction of the machine's drum, reducing its cross-section and changing its shape to obtain steel wire with the required dimensions, shape, performance, and surface quality. Steel wire drawing typically involves multiple passes, with a reduction in area per pass (see area reduction rate) of approximately 10% to 40%. The dies used for drawing steel wire mainly include fixed dies, roller dies (see roller die drawing), and rotary dies, with fixed dies being the most common. A fixed die is a round, disc-shaped drawing die made from a single piece of material with a central hole; the die remains stationary during the drawing process. Early dies used steel plate dies and chilled cast iron dies, but these were later phased out due to their poor wear resistance and short service life. Carbide molds are commonly used. In addition to carbide, natural diamonds are also mold-making materials, but due to their scarcity and high price, they are only used when drawing fine and very fine alloy steel wires.

[0003] A publicly available patent (publication number CN216786264U) discloses a rust removal device for a steel wire straightening machine, including a base frame on which a straightening machine is mounted. A discharge port is located on one side of the straightening machine, and a rust removal water tank is located on the side of the discharge port. First through holes corresponding to the discharge port are located on both sides of the rust removal water tank. An ultrasonic generator and a transducer are mounted on the inner bottom wall of the rust removal water tank. A debris filter screen is located below the first through holes, and connecting rods extending to the top of the rust removal water tank are fixedly connected to both ends of the debris filter screen. This rust removal device for a steel wire straightening machine removes rust from the steel wire after it has been straightened by the straightening machine, using the ultrasonic generator and transducer. The rust removal process does not damage the surface of the steel wire, and the removed rust falls onto the filter screen for collection.

[0004] However, some problems exist in the use of existing steel wire straightening mechanisms with rust removal functions: 1. Currently, steel wire straightening mechanisms with rust removal functions on the market lack a mechanical rust removal structure to work with when straightening steel wires. Their traditional mechanical rust removal methods are inconvenient to use and difficult to replace, reducing the overall efficiency of steel wire straightening and rust removal; 2. Currently, steel wire straightening mechanisms with rust removal functions on the market have low rust removal versatility when removing rust from steel wires, making it difficult to clean rust spots of different degrees, which can easily lead to incomplete rust removal and reduce the overall product quality. Utility Model Content

[0005] The purpose of this invention is to provide a steel wire straightening mechanism with rust removal function to solve the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a steel wire straightening mechanism with rust removal function, including a base, a mechanical rust removal component disposed on the surface of the base, and an acoustic rust removal component disposed on the top of the housing;

[0007] The mechanical rust removal component includes a housing that is detachably connected to the surface of the base. The housing has a groove inside, and there are embedding slots on both sides inside the groove. An embedding block is connected to the embedding slot. An installation block is connected to one end of the embedding block. A sanding cylinder is provided inside the installation block. The sanding cylinder is used to mechanically remove rust from the steel wire.

[0008] The acoustic rust removal assembly includes a first acoustic rust remover detachably connected inside the slot. A cover plate is provided on the surface of the housing, and a second acoustic rust remover is connected to the bottom of the cover plate. The first and second acoustic rust removers are distributed opposite to each other, and the surface of the steel wire is removed by acoustic rust removal through the first and second acoustic rust removers.

[0009] As a further embodiment of this utility model: the mechanical rust removal component also includes an opening on the surface of the mounting block, a grinding cylinder is connected inside the opening, and a steel wire body is movably connected inside the grinding cylinder.

[0010] As a further improvement of this utility model, the acoustic rust removal component also includes multiple insertion holes on the surface of the housing, located at the four corners of the housing surface.

[0011] As a further improvement of this utility model: a plug is connected inside the socket, and a cover plate is fixedly connected to one end of the plug.

[0012] As a further embodiment of this utility model: a support plate is fixedly connected to both sides of the base surface, a wire guide is connected to the surface of the support plate, and a steel wire body is connected inside the wire guide.

[0013] As a further embodiment of this utility model: a tensioner is connected to one end of the support plate, a steel wire body is connected inside the tensioner, and an outlet is connected to the surface of the tensioner.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] When this utility model is used for mechanical rust removal of the steel wire body, the steel wire body is led out through the guide wire. At this time, the steel wire body passes through the inside of the housing, and the inside of the housing has slots to increase the connection position. The slots inside the slots are connected with the inserts. One end of the insert is equipped with an installation block, which is convenient for connection. The steel wire body is led out through the opening inside the installation block. A grinding cylinder is installed inside the opening. When the steel wire body is led out and straightened, it passes through the grinding wheel, and the grinding wheel quickly removes rust from the surface of the steel wire body, increasing convenience. Thus, the steel wire straightening mechanism with rust removal function has a mechanical rust removal structure that works with it when straightening the steel wire, making the mechanical rust removal method more convenient to use, easy to replace and use, and improving the overall efficiency of steel wire straightening and rust removal.

[0016] In this invention, as the steel wire passes through the interior of the housing, it passes between the first and second sonic rust removers. During the straightening process of the steel wire, an external power source connects the power output terminals of the first and second sonic rust removers. At this time, the first and second sonic rust removers operate to perform sonic rust removal on the steel wire passing between them, increasing the versatility of rust removal. The first and second sonic rust removers are respectively installed inside the slot and on the surface of the cover plate, increasing their installability. Consequently, the steel wire straightening mechanism with rust removal function has a high versatility in rust removal when removing rust from the steel wire, making it easier to clean rust spots of different degrees. This reduces the likelihood of incomplete rust removal and improves the overall product quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0018] Figure 2 This is a schematic diagram of the shell structure of an embodiment of the present utility model;

[0019] Figure 3 This is a schematic diagram of the mounting block structure according to an embodiment of the present utility model;

[0020] Figure 4 This is a schematic diagram of the cover plate structure according to an embodiment of the present utility model.

[0021] In the diagram: 1. Base; 2. Support plate; 3. Wire guide; 4. Outlet; 5. Wire body; 601. Housing; 602. Slot; 603. Insert; 604. Insert block; 605. Mounting block; 606. Opening; 607. Grinding cylinder; 701. Insertion hole; 702. First sonic rust remover; 703. Insert post; 704. Cover plate; 705. Second sonic rust remover; 8. Tensioner. Detailed Implementation

[0022] To facilitate the solution of the problem, this utility model provides a steel wire straightening mechanism with rust removal function. The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Example 1

[0023] like Figures 1 to 4 As shown, this embodiment provides a steel wire straightening mechanism with rust removal function, including a base 1, a mechanical rust removal component disposed on the surface of the base 1, and an acoustic rust removal component disposed on the top of the housing 601. The mechanical rust removal component includes a housing 601 detachably connected to the surface of the base 1. The housing 601 has a slot 602 inside, and grooves 603 are formed on both sides inside the slot 602. An insert 604 is connected to the groove 603, and a mounting block 605 is connected to one end of the insert 604. The 05 is equipped with a grinding cylinder 607, which is used to mechanically remove rust from the steel wire. The sonic rust removal component includes a first sonic rust remover 702 that is detachably connected inside the slot 602. A cover plate 704 is provided on the surface of the housing 601. A second sonic rust remover 705 is connected to the bottom of the cover plate 704. The first sonic rust remover 702 and the second sonic rust remover 705 are distributed opposite to each other. The surface of the steel wire is removed by sonic rust removal through the first sonic rust remover 702 and the second sonic rust remover 705. Example 2

[0024] In addition to all the technical features in Embodiment 1, this embodiment also includes: the mechanical rust removal component further includes an opening 606 on the surface of the mounting block 605, a sanding cylinder 607 is connected inside the opening 606, and a steel wire body 5 is movably connected inside the sanding cylinder 607; the acoustic rust removal component further includes multiple insertion holes 701 on the surface of the housing 601, located at the four corners of the surface of the housing 601. The opening 606 inside the mounting block 605 facilitates the passage of the steel wire body 5, thereby allowing the sanding cylinder 607 to be embedded and connected inside the opening 606 to perform surface rust removal on the steel wire body 5. The multiple insertion holes 701 increase the connection points between the housing 601 and the outside.

[0025] Furthermore, a plug 703 is connected inside the socket 701. A cover plate 704 is fixedly connected to one end of the plug 703. The cover plate 704 is connected to the outside through the plug 703 fixedly connected to the bottom. The housing 601 is connected to the plug 703 through the socket 701 opened at the four corners of the surface, which increases the installability of the cover plate 704.

[0026] Furthermore, a tensioner 8 is connected to one end of the support plate 2, and a steel wire body 5 is connected inside the tensioner 8. An outlet 4 is connected to the surface of the tensioner 8. The tensioner 8 is used to straighten the steel wire body 5, and the straightened steel wire body 5 is exported through the outlet 4.

[0027] Working principle: When mechanically removing rust from the steel wire body 5, the steel wire body 5 is guided out through the guide wire 3. The opening 606 inside the mounting block 605 facilitates the passage of the steel wire body 5. A sanding cylinder 607 is then inserted and connected inside the opening 606 to perform surface rust removal on the steel wire body 5. Multiple insertion holes 701 increase the connection points between the housing 601 and the outside. The slots 602 inside the housing 601 increase the connection positions. The grooves 603 inside the slots 602 cooperate with the insert block 604 to connect... The insert 604 has an mounting block 605 installed at one end for easy connection. The steel wire body 5 is led out through an opening 606 inside the mounting block 605. A grinding cylinder 607 is installed inside the opening 606. When the steel wire body 5 is led out and straightened, it passes through the grinding wheel, which quickly removes rust from the surface of the steel wire body 5, increasing convenience. Thus, the steel wire straightening mechanism with rust removal function has a mechanical rust removal structure that works in conjunction with it when straightening the steel wire, making the mechanical rust removal method more convenient to use. This design facilitates replacement and improves the overall efficiency of straightening and rust removal of the steel wire. The steel wire body 5 passes between the first sonic rust remover 702 and the second sonic rust remover 705. During the straightening process of the steel wire body 5, an external power supply is used to connect the power output terminals of the first and second sonic rust removers 702 and 705. At this time, the first and second sonic rust removers 702 and 705 operate to perform sonic rust removal on the steel wire body 5 passing between them, increasing the versatility of rust removal. Rust remover 705 is installed inside the slot 602 and on the surface of cover plate 704 to increase its installability. Cover plate 704 is connected to the outside through the bottom fixed connection of the insertion post 703, while housing 601 is connected to the insertion post 703 through the insertion holes 701 opened at the four corners of the surface, increasing the installability of cover plate 704. The steel wire straightening mechanism with rust removal function has a high rust removal diversity when removing rust from steel wire, and it is relatively easy to deal with rust spots of different degrees, so it is less likely to have incomplete rust spot removal, thus improving the overall product quality.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0029] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A steel wire straightening mechanism with rust removal function, characterized in that: Includes a base (1), a mechanical rust removal assembly disposed on the surface of the base (1), and an acoustic rust removal assembly disposed on the top of the housing (601); The mechanical rust removal assembly includes a housing (601) detachably connected to the surface of the base (1). The housing (601) has a groove (602) inside. The groove (602) has slots (603) on both sides inside. An insert (604) is connected inside the slot (603). An installation block (605) is connected to one end of the insert (604). A sanding cylinder (607) is provided inside the installation block (605). The sanding cylinder (607) is used to mechanically remove rust from the steel wire. The acoustic rust removal assembly includes a first acoustic rust remover (702) detachably connected inside the slot (602). A cover plate (704) is provided on the surface of the housing (601). A second acoustic rust remover (705) is connected to the bottom of the cover plate (704). The first acoustic rust remover (702) and the second acoustic rust remover (705) are distributed opposite to each other. The first acoustic rust remover (702) and the second acoustic rust remover (705) are used to remove rust from the surface of the steel wire using acoustic waves.

2. The steel wire straightening mechanism with rust removal function according to claim 1, characterized in that: The mechanical rust removal component also includes an opening (606) on the surface of the mounting block (605), and a grinding cylinder (607) is connected inside the opening (606), and a steel wire body (5) is movably connected inside the grinding cylinder (607).

3. The steel wire straightening mechanism with rust removal function according to claim 1, characterized in that: The acoustic rust removal assembly also includes multiple insertion holes (701) on the surface of the housing (601) and located at the four corners of the surface of the housing (601).

4. A steel wire straightening mechanism with rust removal function according to claim 3, characterized in that: The insertion hole (701) is internally connected to a plug (703), and a cover plate (704) is fixedly connected to one end of the plug (703).

5. A steel wire straightening mechanism with rust removal function according to claim 1, characterized in that: The base (1) has a support plate (2) fixedly connected to both sides of its surface. The support plate (2) has a wire guide (3) connected to its surface. The wire guide (3) has a steel wire body (5) connected to its interior.

6. A steel wire straightening mechanism with rust removal function according to claim 5, characterized in that: One end of the support plate (2) is connected to a tensioner (8), the tensioner (8) is connected to a steel wire body (5), and the tensioner (8) is connected to an outlet (4) on its surface.

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