Laser welding device for processing drill bit type spiral integrated photovoltaic cast-in-place pile

Abstract

The utility model is suitable for the technical field of laser welding, and provides a laser welding device for processing a drill bit type spiral integrated photovoltaic cast-in-place pile. The fixed plate is fixed at the top of the base through a bolt; the servo motor I is fixed at the central position of the outer wall of one side of the base through a bolt; the ball screw I is fixed at the output end of the servo motor I; the movable plate is fixed on a nut seat on the first ball screw through a screw; the photovoltaic cast-in-place pile limiting holes are formed in the central positions of the outer walls of one sides of the fixed plate and the movable plate respectively; the first electric push rod and the second electric push rod are fixed to the positions, close to the outer side of a photovoltaic cast-in-place pile limiting hole, of the outer wall of one side of the fixed plate and the outer wall of one side of the movable plate through bolts correspondingly; the spiral blade on the pile rod of the photovoltaic cast-in-place pile is limited through the threaded blade baffle ring, it can be guaranteed that the pile rod and the spiral blade are in a relatively fixed state, and the situation that the welding precision is affected due to position deviation of the pile rod and the threaded blade is avoided.

Description

Technical Field

[0001] This utility model belongs to the field of laser welding technology, and in particular relates to a laser welding device for processing drill bit type spiral integrated photovoltaic grouting piles. Background Technology

[0002] Photovoltaics is a new type of power generation system that uses the photovoltaic effect of solar cell semiconductor materials to directly convert solar radiation energy into electrical energy. Photovoltaic installation requires support brackets, which are fixed to the ground using grouting piles.

[0003] To increase the stability of the connection with the ground, existing photovoltaic cast-in-place piles generally have helical blades laser-welded onto the outer wall of the pile to form an integrated structure. The drill bit structure at one end of the pile can be easily screwed into the deep soil layer. However, the welding of the photovoltaic cast-in-place pile and the helical blade is mostly done manually, which results in low welding efficiency. The helical blade and the photovoltaic cast-in-place pile are prone to positional misalignment, affecting the accuracy and quality of the welding.

[0004] Therefore, a laser welding device for processing drill bit-type spiral integrated photovoltaic grouting piles is proposed. Utility Model Content

[0005] This utility model provides a laser welding device for processing drill bit type spiral integrated photovoltaic grouting piles, which aims to solve the above-mentioned problems.

[0006] This utility model is implemented as follows: a laser welding device for processing drill-type spiral integrated photovoltaic grouting piles includes: a base; a fixing plate fixed to the top of the base by bolts; a servo motor one fixed to the center of one side outer wall of the base by bolts; a ball screw one fixed to the output end of the servo motor one; a movable plate fixed to the nut seat on the ball screw one by screws; photovoltaic grouting pile limiting holes respectively opened at the center of one side outer wall of the fixing plate and the movable plate; and electric push rod one and electric push rod two respectively fixed to the outer wall of one side of the fixing plate and the movable plate near the outside of the photovoltaic grouting pile limiting holes, with electric push rod one located on one side of electric push rod two; and a fixing plate... The system includes: a chuck at the output end of the electric actuator; a threaded blade retaining ring fixed to the electric actuator; a fixed base welded to the outer wall of the base adjacent to the servo motor; a servo motor II fixed to the center of the outer wall of the fixed base; a ball screw II fixed to the output end of the servo motor II; a movable stage fixed to the nut seat on the ball screw II with screws; a circular hole at the center of the outer wall of the movable stage; a stepper motor fixed to the top of the movable stage with bolts; a gear fixed to the output end of the stepper motor; a rotating ring sliding inside the circular hole; a gear ring welded to the outer wall of the rotating ring; and a laser welding head fixed to the inner wall of the rotating ring with screws.

[0007] Preferably, both the movable plate and the movable platform are slidably connected to the base.

[0008] Preferably, the limiting hole, the threaded blade retaining ring, and the round hole of the photovoltaic injection pile are all on the same horizontal axis.

[0009] Preferably, the top of the moving platform has a groove near the outer side of the gear, the groove is connected to the circular hole, and the gear and the gear ring are connected by gear teeth meshing.

[0010] Preferably, there are a total of eight electric push rods one and eight electric push rods two, and the eight electric push rods one and eight electric push rods two are arranged in groups of four symmetrically on the outer side walls of the moving plate and the moving platform.

[0011] Preferably, the rotating ring and the circular hole are slidably connected by an annular groove and a slider.

[0012] Compared with the prior art, the embodiments of this application have the following main advantages:

[0013] By using threaded blade retaining rings to limit the position of the helical blades on the photovoltaic cast-in-place pile, it is possible to ensure that the pile and the helical blades are in a relatively fixed state, avoiding positional displacement of the pile and the threaded blades that would affect the welding accuracy. By rotating the laser welding head axially and making horizontal linear motion, the laser beam irradiated by the laser welding head on the pile can be made into a spiral shape, thereby performing laser welding at the joint between the pile and the helical blades, achieving integrated welding of the photovoltaic cast-in-place pile. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the movable platform and rotating ring mating structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the base and fixing seat structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the movable plate structure of this utility model.

[0018] In the diagram: 1. Base; 2. Fixing plate; 3. Servo motor 1; 4. Ball screw 1; 5. Moving plate; 6. Photovoltaic grouting pile limiting hole; 7. Electric push rod 1; 8. Chuck; 9. Electric push rod 2; 10. Threaded blade retaining ring; 11. Fixing seat; 12. Servo motor 2; 13. Ball screw 2; 14. Moving stage; 15. Round hole; 16. Stepper motor; 17. Gear; 18. Rotary ring; 19. Gear ring; 20. Laser welding head. Detailed Implementation

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] This utility model embodiment provides a laser welding device for processing drill bit-type spiral integrated photovoltaic grouting piles, such as... Figure 1-4As shown, the system includes a base 1, a fixed plate 2 bolted to the top of the base 1, and a servo motor 3 bolted to the center of one outer wall of the base 1. A ball screw 4 is bolted to the output end of the servo motor 3. A moving plate 5 is bolted to the nut seat on the ball screw 4. A photovoltaic grouting pile limiting hole 6 is provided at the center of one outer wall of both the moving plate 5 and the fixed plate 2. Electric push rod 7 and electric push rod 9 are bolted to the outer sides of one outer wall of both the moving plate 5 and the fixed plate 2, near the outer side of the photovoltaic grouting pile limiting hole 6. Electric push rod 7 is located to the side of electric push rod 9, and a chuck 8 is bolted to the output end of electric push rod 7. Electric push rod 9 is bolted to the output end of electric push rod 9, and a threaded blade retaining ring 10 is bolted to the output end of electric push rod 9. A fixed seat 11 is bolted to the outer wall of the base 1 adjacent to the servo motor 3. A servo motor 12 is bolted to one side of the outer wall near the servo motor 3. A ball screw 13 is bolted to one side of the servo motor 12. A moving platform 14 is bolted to the nut seat on the ball screw 13. The moving plate 5 and the moving platform 14 are slidably connected to the base 1. There are eight electric push rods 7 and 9 in total. The eight electric push rods 7 and 9 are arranged symmetrically in groups of four on the outer walls of the moving plate 5 and the moving platform 14. A circular hole 15 is opened in the center of one side of the outer wall of the moving platform 14. A stepper motor 16 is bolted to the top of the moving platform 14. A gear 17 is bolted to one side of the stepper motor 16. A rotating ring 18 is set inside the circular hole 15. A gear ring 19 is welded to the outer wall of the rotating ring 18. A laser welding head 20 is bolted to the inner wall of one side of the rotating ring 18.

[0022] It should be noted that, since most existing photovoltaic cast-in-place piles and helical blades are welded manually, the welding efficiency is low, and the helical blades and photovoltaic cast-in-place piles are prone to positional misalignment, affecting the welding accuracy and quality. In this embodiment, the helical blades on the photovoltaic cast-in-place pile rod are limited by the threaded blade retaining ring 10, which can ensure that the pile rod and the helical blades are in a relatively fixed state, avoiding positional misalignment of the pile rod and the threaded blades that affects the welding accuracy. When the laser welding head 20 rotates axially, it makes horizontal linear motion, so that the laser beam irradiated by the laser welding head 20 on the pile rod is helical, thereby performing laser welding at the joint of the pile rod and the helical blades, realizing the integrated welding of the photovoltaic cast-in-place pile.

[0023] Specifically, in this embodiment, the solution mainly includes a fixed plate 2, a movable plate 5, a movable stage 14, and a laser welding head 20. During use, the distance between the fixed plate 2 and the movable plate 5 is adjusted according to the length of the photovoltaic injection pile. During adjustment, the servo motor 3 drives the ball screw 4 to rotate through its output end on one side. The movable plate 5 on the ball screw 4 moves on the base 1, and the spiral blades are fitted onto the photovoltaic injection pile shaft, with the pile shaft passing through the photovoltaic injection pile limiting hole 6 on the movable plate 5 and the movable stage 14. Each group of four electric push rods 7 works synchronously. The electric push rod 7 drives the chuck 8 to move through its output end on one side. The chuck 8 positions and clamps the pile shaft. After fixing both ends of the pile shaft, each group of four electric push rods 9 works synchronously. The electric push rod 9 drives the threaded blade retaining ring 10 to move through its output end on one side, controlling the two threaded blades... The retaining rings 10 move towards each other, thereby limiting the position of the threaded blades on the outer wall of the pile rod, preventing positional displacement between the pile rod and the threaded blades from affecting the welding accuracy. During laser welding, the servo motor 12 drives the ball screw 13 to rotate through its output end on one side. The moving table 14 on the ball screw 13 moves on the base 1. When the moving table 14 moves linearly, the stepper motor 16 drives the gear 17 to rotate through its output end on one side. Through the meshing connection between the gear 17 and the gear ring 19, the rotation of the gear 17 drives the gear ring 19 to rotate, and the rotating ring 18 rotates synchronously. The laser welding head 20 on the rotating ring 18 rotates axially, and the linear movement of the moving table 14 makes the laser beam irradiated by the laser welding head 20 onto the pile rod spiral, thereby realizing the laser welding of the pile rod and the threaded blades, and realizing the integrated welding of the photovoltaic grouting pile.

[0024] In a further preferred embodiment of this utility model, such as Figure 1 As shown, the photovoltaic grouting pile limiting hole 6, the threaded blade retaining ring 10, and the round hole 15 are all on the same horizontal axis.

[0025] In this embodiment, the photovoltaic grouting pile limiting hole 6, the threaded blade retaining ring 10, and the circular hole 15 on the same horizontal axis can make the photovoltaic grouting pile limited inside the photovoltaic grouting pile limiting hole 6 and the threaded blade tightly connected, and make the laser welding head 20 move circumferentially along the center of the photovoltaic grouting pile and the threaded blade.

[0026] In a further preferred embodiment of this utility model, such as Figure 2 As shown, the top of the moving platform 14 has a groove near the outer side of the gear 17. The groove and the round hole 15 are connected and pass through each other. The gear 17 and the gear ring 19 are connected by gear teeth meshing. The rotating ring 18 and the round hole 15 are connected by an annular groove and a slider slidingly.

[0027] In this embodiment, the meshing connection enables the gear 17 to drive the gear ring 19 to rotate, thereby realizing the rotation of the gear ring 19, and the sliding connection ensures the stability of the rotation of the rotating ring 18.

[0028] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0029] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0030] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0031] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A laser welding device for processing drill-bit type spiral integrated photovoltaic cast-in-place piles, characterized in that, include: Base (1); The fixing plate (2) is fixed to the top of the base (1) by bolts; and Servo motor 1 (3) is fixed to the center of the outer wall of one side of the base (1) by bolts; A ball screw (4) fixed to the output end of the servo motor (3); The movable plate (5) is fixed to the nut seat on the ball screw (4) by screws; Photovoltaic grouting pile limiting holes (6) are respectively opened at the center of the outer wall of one side of the fixed plate (2) and the movable plate (5); and Electric push rod one (7) and electric push rod two (9) are respectively fixed to the outer wall of the fixed plate (2) and the movable plate (5) on one side, near the outer side of the photovoltaic grouting pile limiting hole (6). The electric push rod one (7) is located on one side of the electric push rod two (9). The clamp (8) is fixed to the output end of the electric push rod (7); The threaded blade retaining ring (10) is fixed to the electric push rod two (9); A fixing seat (11) is welded to the outer wall of the base (1) adjacent to the servo motor (3); Servo motor 2 (12) is fixed to the center of the outer wall of one side of the fixed base (11) by bolts; Ball screw two (13) fixed to the output end of the servo motor two (12); The movable stage (14) is fixed to the nut seat on the ball screw (13) by screws; A circular hole (15) is opened at the center of the outer wall on one side of the movable platform (14); and A stepper motor (16) is fixed to the top of the moving platform (14) by bolts; Gear (17) fixed to the output end of the stepper motor (16); A rotating ring (18) that slides inside the circular hole (15); The gear ring (19) welded to the outer wall of the rotating ring (18); and The laser welding head (20) is fixed to the inner wall of the swivel (18) by screws.

2. The laser welding device for processing drill-type spiral integrated photovoltaic cast-in-place piles as described in claim 1, characterized in that, Both the movable plate (5) and the movable platform (14) are slidably connected to the base (1).

3. The laser welding device for processing drill-type spiral integrated photovoltaic cast-in-place piles as described in claim 1, characterized in that, The photovoltaic injection pile limiting hole (6), the threaded blade retaining ring (10), and the round hole (15) are all on the same horizontal axis.

4. The laser welding device for processing drill-type spiral integrated photovoltaic cast-in-place piles as described in claim 1, characterized in that, The top of the moving platform (14) has a groove near the outer side of the gear (17), and the groove is connected to the round hole (15). The gear (17) and the gear ring (19) are connected by gear teeth meshing.

5. The laser welding device for processing drill-type spiral integrated photovoltaic cast-in-place piles as described in claim 1, characterized in that, There are a total of eight electric push rods (7) and eight electric push rods (9), and the eight electric push rods (7) and eight electric push rods (9) are arranged in groups of four on the outer side walls of the moving plate (5) and the moving platform (14).

6. The laser welding device for processing drill-type spiral integrated photovoltaic cast-in-place piles as described in claim 1, characterized in that, The rotating ring (18) and the circular hole (15) are slidably connected by an annular groove and a slider.

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