Novel butterfly valve positioning and welding device

Abstract

The utility model discloses a novel butterfly valve positioning and welding device, which comprises a welding table, a welding platform, a positioning device and a positioning device, wherein a welding frame is mounted on the welding table; the placing mechanism is mounted on the welding table and used for adjusting the height of the valve cylinder; the adjusting mechanism is arranged on the welding table; the position of the valve cylinder and the flange plate is adjusted; a rotating mechanism; the motor is mounted on the adjusting mechanism; the flange plate and the valve cylinder are driven to rotate; a welding mechanism; the flange plate welding device is reasonable in structure, the butterfly valve can be automatically positioned, the machining efficiency can be effectively improved, and therefore the use requirement can be better met.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically a novel butterfly valve positioning welding device. Background Technology

[0002] A butterfly valve, also known as a flap valve, is a simple regulating valve used for on / off control of low-pressure pipeline media. A butterfly valve is characterized by a disc-shaped closing element (valve disc or butterfly plate) that rotates around a valve shaft to open and close. Butterfly valves can control the flow of various types of fluids, including air, water, steam, corrosive media, mud, oil, liquid metals, and radioactive media. They primarily function as shut-off and throttling devices in pipelines. The butterfly valve's opening and closing element is a disc-shaped butterfly plate that rotates around its own axis within the valve body to achieve opening, closing, or regulation. Currently, the welding process between the flange and valve body in butterfly valve manufacturing is quite cumbersome, making it difficult to quickly and concentrically position the valve body and butterfly valve. Furthermore, the welding process requires manual adjustment of the welding position by the operator, hindering convenient welding operations.

[0003] For example, the utility model patent with authorization announcement number CN218426575U discloses a welding positioning device for a butterfly valve flange. This device fixes the base of the movable block to the top surface of the slider, slides the wall surface of the slider to the inside of the limiting groove, thereby allowing the movable block to be pushed on the top surface of the workbench. The rotating rod surface of the workpiece positioning frame is rotatably connected to the inside of the movable block. An anti-slip pad is set on the inner wall of the workpiece positioning frame, and then the wall surface of the spiral rod is threaded to the inside of the workpiece positioning frame. When the spiral rod is rotated, the workpiece to be welded is clamped and fixed inside the workpiece positioning frame, thereby positioning the workpiece to be welded.

[0004] However, in actual use, the device requires manual positioning, which is cumbersome, reduces processing efficiency, and cannot adequately meet production needs. Summary of the Invention

[0005] The purpose of this invention is to provide a novel butterfly valve positioning and welding device to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A novel butterfly valve positioning welding device includes: a welding table with a welding frame mounted on it; a placement mechanism mounted on the welding table for adjusting the height of the valve cylinder; an adjustment mechanism mounted on the welding table for adjusting the position of the valve cylinder and the flange; a rotation mechanism mounted on the adjustment mechanism for driving the flange and the valve cylinder to rotate; and a welding mechanism mounted on the welding frame for welding the flange to the valve cylinder.

[0008] As a preferred embodiment, the placement mechanism includes a placement frame mounted on a welding table, a placement electric cylinder installed at the lower end of the placement frame, the telescopic end of the placement electric cylinder passing through the placement frame and fixing the placement tray, and a placement groove being provided at the upper end of the placement tray.

[0009] As a preferred embodiment, the adjustment mechanism includes an adjustment groove on the upper end of the welding platform, an adjustment screw rotatably mounted in the adjustment groove, an adjustment seat slidably mounted on the welding platform, the lower end of the adjustment seat being threaded onto the adjustment screw, and an adjustment motor mounted at the end of the welding platform, the output end of the adjustment motor being drivenly connected to the shaft end of the adjustment screw.

[0010] As a preferred embodiment, the rotating mechanism includes a turntable rotatably mounted inside the adjusting seat, and a rotating motor mounted on the outside of the adjusting seat. The output end of the rotating motor is drivenly connected to the shaft end of the turntable. A pair of rotating frames are mounted on the turntable, and a rotating electric cylinder is mounted on the rotating frame. The telescopic end of the rotating electric cylinder passes through the rotating frame and is fixed with a rotating clamping plate. A clamping groove for clamping a flange is opened on the opposite side of the rotating clamping plate, and a clamping groove for clamping a valve cylinder is also opened on the opposite side of the rotating clamping plate.

[0011] As a preferred embodiment, both the first clamping groove and the second clamping groove are arc-shaped grooves.

[0012] As a preferred embodiment, the first clamping groove is located on the side of the lower end of the rotating clamping plate near the center of the welding table, and the second clamping groove is located on the side of the lower end of the rotating clamping plate away from the center of the welding table.

[0013] As a preferred embodiment, the welding mechanism includes a welding electric cylinder mounted on the upper end of the welding frame. The telescopic end of the welding electric cylinder passes through the welding frame and is fixed with a welding lifting seat. A welding guide rod is also slidably inserted on the welding frame. A welding screw is rotatably installed inside the welding lifting seat. A welding slide is slidably installed inside the welding lifting seat. A pair of welding guns are installed on both sides of the welding slide. A welding motor is also installed at the end of the welding lifting seat. The output end of the welding motor is drivenly connected to the shaft end of the welding screw.

[0014] Compared with existing technologies, the beneficial effects of this utility model are as follows: The valve cylinder is placed on the placement mechanism, then fixed by the right-side adjustment mechanism in conjunction with the rotation mechanism. Next, the flange is fixed by the left-side rotation mechanism. Then, the flange is moved closer to the left side of the valve cylinder by the adjustment mechanism. Welding is then performed by the welding mechanism. After welding at this point, the flange and valve cylinder are rotated by the rotation mechanism, allowing welding to be performed at different points, thus completing the welding of the left flange. The valve cylinder is then fixed by the left-side rotation mechanism, and another flange is fixed by the right-side rotation mechanism. Repeating the above operations completes the welding of the right flange. This utility model has a reasonable structure, enabling automatic positioning and rotation of the butterfly valve, effectively improving processing efficiency and better meeting usage requirements. Attached Figure Description

[0015] Figure 1 A first-person perspective three-dimensional structural diagram of a novel butterfly valve positioning and welding device;

[0016] Figure 2 A schematic diagram of the overall second-view three-dimensional structure of a novel butterfly valve positioning and welding device;

[0017] Figure 3 A three-dimensional structural diagram of the placement mechanism of a novel butterfly valve positioning and welding device;

[0018] Figure 4 A three-dimensional structural diagram of the adjusting seat position of a novel butterfly valve positioning and welding device;

[0019] Figure 5 This is a three-dimensional structural diagram of the welding frame position of a novel butterfly valve positioning welding device.

[0020] In the diagram: 1. Welding table; 11. Welding frame; 2. Adjustment mechanism; 21. Adjustment slide; 22. Adjustment motor; 23. Adjustment screw; 24. Adjustment seat; 3. Rotation mechanism; 31. Rotation motor; 32. Turntable; 33. Rotation frame; 34. Rotation electric cylinder; 35. Rotation clamp; 36. Clamping slot one; 37. Clamping slot two; 4. Placement mechanism; 41. Placement frame; 42. Placement electric cylinder; 43. Placement tray; 44. Placement slot; 5. Welding mechanism; 51. Welding electric cylinder; 52. Welding guide rod; 53. Welding lifting seat; 54. Welding slide; 55. Welding motor; 56. Welding screw; 57. Welding torch. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example: Please refer to Figures 1-5 A novel butterfly valve positioning welding device includes: a welding table 1, on which a welding frame 11 is mounted; a placement mechanism 4, mounted on the welding table 1, for adjusting the height of the valve cylinder; an adjustment mechanism 2, mounted on the welding table 1, for adjusting the position of the valve cylinder and the flange; a rotation mechanism 3, mounted on the adjustment mechanism 2, for driving the flange and the valve cylinder to rotate; and a welding mechanism 5, mounted on the welding frame 11, for welding the flange to the valve cylinder. In this embodiment, a pair of adjustment mechanisms 2 are provided, respectively mounted on the left and right sides of the upper end of the welding table 1, and each adjustment mechanism 2 is equipped with a rotation mechanism 3.

[0023] The working principle of this utility model is as follows: In specific use, the valve cylinder is placed on the placement mechanism 4, and then the valve cylinder is fixed by the adjustment mechanism 2 on the right and the rotation mechanism 3. Then, the flange is fixed by the rotation mechanism 3 on the left. Then, the flange is moved close to the left side of the valve cylinder by the adjustment mechanism 2. Then, welding is performed by the welding mechanism 5. After the welding work at this point is completed, the flange and valve cylinder are rotated by the rotation mechanism 3. Then, welding can be performed at different points, thereby completing the welding work of the left flange. Then, the valve cylinder is fixed by the rotation mechanism 3 on the left. Then, the other flange is fixed by the rotation mechanism 3 on the right. Repeat the above operation to complete the welding work of the right flange.

[0024] As a further embodiment, the placement mechanism 4 includes a placement frame 41 mounted on the welding table 1. A placement electric cylinder 42 is installed at the lower end of the placement frame 41. The telescopic end of the placement electric cylinder 42 passes through the placement frame 41 and fixes the placement tray 43. A placement groove 44 is provided at the upper end of the placement tray 43.

[0025] The working principle of the placement mechanism 4 is as follows: In specific use, the valve cylinder is placed into the placement groove 44 on the placement tray 43. Then, the placement tray 43 is moved by the placement electric cylinder 42, which can realize the adjustment of the valve cylinder height and facilitate subsequent positioning and welding work.

[0026] As a further embodiment, the adjustment mechanism 2 includes an adjustment groove 21 opened at the upper end of the welding table 1, an adjustment screw 23 is rotatably installed in the adjustment groove 21, an adjustment seat 24 is also slidably installed on the welding table 1, the lower end of the adjustment seat 24 is threadedly fitted onto the adjustment screw 23, and an adjustment motor 22 is also installed at the end of the welding table 1, the output end of the adjustment motor 22 is drivenly connected to the shaft end of the adjustment screw 23.

[0027] The working principle of the adjustment mechanism 2 is as follows: During adjustment, the adjustment motor 22 is started, and the adjustment screw 23 is rotated by the adjustment motor 22, thereby realizing the movement of the adjustment seat 24, thereby realizing the adjustment of the position of the valve tube or flange, making it convenient to put the flange and the valve tube together, which facilitates welding work.

[0028] As a further embodiment, the rotating mechanism 3 includes a turntable 32 rotatably mounted inside the adjusting seat 24. A rotating motor 31 is also mounted on the outside of the adjusting seat 24. The output end of the rotating motor 31 is drivenly connected to the shaft end of the turntable 32. A pair of rotating frames 33 are mounted on the turntable 32. A rotating electric cylinder 34 is mounted on the rotating frame 33. The telescopic end of the rotating electric cylinder 34 passes through the rotating frame 33 and is fixed with a rotating clamping plate 35. The rotating clamping plate 35 has a clamping groove 36 for clamping a flange on opposite sides. The rotating clamping plate 35 also has a clamping groove 37 for clamping a valve cylinder on opposite sides. Both the clamping groove 36 and the clamping groove 37 are arc-shaped grooves. The clamping groove 36 is located on the side of the lower end of the rotating clamping plate 35 near the center of the welding table 1. The clamping groove 37 is located on the side of the lower end of the rotating clamping plate 35 away from the center of the welding table 1.

[0029] The working principle of the rotating mechanism 3 is as follows: When fixing the flange, the flange is placed in the clamping groove 36. Then, the electric cylinder 34 is rotated to extend and push the rotating clamping plates 35 closer together, thereby fixing the flange.

[0030] When fixing the valve cylinder, the adjusting mechanism 2 drives the rotating mechanism 3 to move, so that the rotating mechanism 3 is fitted on the upper and lower sides of the valve cylinder. Then, the electric cylinder 34 is rotated to extend and push the rotating clamps 35 on both sides to move closer to each other. The valve cylinder can be clamped by the clamping groove 37.

[0031] By rotating the motor 31 to drive the turntable 32 to rotate, the valve tube and flange can be rotated, which facilitates the welding mechanism 5 to weld at different points, thereby welding the flange onto the valve tube.

[0032] As a further embodiment, the welding mechanism 5 includes a welding electric cylinder 51 mounted on the upper end of the welding frame 11. The telescopic end of the welding electric cylinder 51 passes through the welding frame 11 and is fixed with a welding lifting seat 53. A welding guide rod 52 is also slidably inserted on the welding frame 11. A welding screw 56 is rotatably installed inside the welding lifting seat 53. A welding slide 54 is slidably installed inside the welding lifting seat 53. A pair of welding torches 57 are installed on both sides of the welding slide 54. A welding motor 55 is also installed at the end of the welding lifting seat 53. The output end of the welding motor 55 is drivenly connected to the shaft end of the welding screw 56.

[0033] The working principle of the welding mechanism 5 is as follows: During welding, the welding electric cylinder 51 extends and pushes the welding lifting seat 53 to move down, thereby adjusting the height of the welding torch 57. Then, the welding motor 55 is started, which drives the welding screw 56 to rotate, thereby moving the welding slide 54, which in turn moves the welding torch 57 so that the welding torch 57 is close to the welding position, and the flange and valve tube can be welded together.

[0034] In this utility model, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", and "bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only used to facilitate the description of the structural relationship between the various components or elements of this utility model and do not specifically refer to any component or element in this utility model. They should not be construed as limiting this utility model.

Claims

1. A novel butterfly valve positioning and welding device, characterized in that, include: Welding table (1), on which a welding frame (11) is installed; The placement mechanism (4) is installed on the welding table (1) and is used to adjust the height of the valve cylinder; Adjustment mechanism (2) is set on welding table (1); used to adjust the position of valve cylinder and flange; Rotating mechanism (3); mounted on adjusting mechanism (2); used to drive the flange and valve cylinder to rotate; Welding mechanism (5); mounted on welding frame (11) for welding flanges to valve cylinder.

2. The novel butterfly valve positioning and welding device according to claim 1, characterized in that: The placement mechanism (4) includes a placement frame (41) installed on the welding table (1). A placement electric cylinder (42) is installed at the lower end of the placement frame (41). The telescopic end of the placement electric cylinder (42) passes through the placement frame (41) and fixes the placement tray (43). A placement groove (44) is provided at the upper end of the placement tray (43).

3. The novel butterfly valve positioning and welding device according to claim 2, characterized in that: The adjustment mechanism (2) includes an adjustment groove (21) opened at the upper end of the welding table (1), an adjustment screw (23) is rotatably installed in the adjustment groove (21), an adjustment seat (24) is also slidably installed on the welding table (1), the lower end of the adjustment seat (24) is threaded onto the adjustment screw (23), and an adjustment motor (22) is also installed at the end of the welding table (1), the output end of the adjustment motor (22) is drivenly connected to the shaft end of the adjustment screw (23).

4. The novel butterfly valve positioning and welding device according to claim 3, characterized in that: The rotating mechanism (3) includes a turntable (32) rotatably mounted inside the adjusting seat (24). A rotating motor (31) is also mounted on the outside of the adjusting seat (24). The output end of the rotating motor (31) is drivenly connected to the shaft end of the turntable (32). A pair of rotating frames (33) are mounted on the turntable (32). A rotating electric cylinder (34) is mounted on the rotating frame (33). The telescopic end of the rotating electric cylinder (34) passes through the rotating frame (33) and is fixed with a rotating clamping plate (35). A clamping groove (36) for clamping a flange is opened on the opposite side of the rotating clamping plate (35). A clamping groove (37) for clamping a valve cylinder is also opened on the opposite side of the rotating clamping plate (35).

5. The novel butterfly valve positioning and welding device according to claim 4, characterized in that: Both the first clamping groove (36) and the second clamping groove (37) are arc-shaped grooves.

6. The novel butterfly valve positioning and welding device according to claim 5, characterized in that: The first clamping groove (36) is located on the side of the lower end of the rotating clamping plate (35) close to the center of the welding table (1), and the second clamping groove (37) is located on the side of the lower end of the rotating clamping plate (35) away from the center of the welding table (1).

7. A novel butterfly valve positioning and welding device according to claim 6, characterized in that: The welding mechanism (5) includes a welding electric cylinder (51) installed on the upper end of the welding frame (11). The telescopic end of the welding electric cylinder (51) passes through the welding frame (11) and is fixed with a welding lifting seat (53). A welding guide rod (52) is also slidably inserted on the welding frame (11). A welding screw (56) is rotatably installed inside the welding lifting seat (53). A welding slide (54) is slidably installed inside the welding lifting seat (53). A pair of welding guns (57) are installed on both sides of the welding slide (54). A welding motor (55) is also installed at the end of the welding lifting seat (53). The output end of the welding motor (55) is drivenly connected to the shaft end of the welding screw (56).

Images