Ball valve dismounting and maintaining tool

Abstract

The utility model discloses a ball valve dismounting and maintaining tool, and relates to the technical field of ball valve dismounting tools. The device comprises a main rod and an unfolding assembly, a dismounting assembly is arranged in the main rod, and a blade mounting assembly is arranged outside the unfolding assembly. The unfolding assembly comprises three fixing sleeves, the three fixing sleeves are fixedly connected to the exterior of the main rod, sliding rods are slidably connected to the interiors of the three fixing sleeves, mounting bases are fixedly connected to one ends of the three sliding rods, the exterior of the main rod is sleeved with a second threaded sleeve in a threaded mode, and supporting rods are rotationally connected between the second threaded sleeve and the three mounting bases; the blade mounting assembly comprises a mounting groove and a cutting blade, the mounting groove is formed in the mounting base, and a fixing piece is fixedly connected to the outer portion of the cutting blade and mounted in the mounting groove. The cutting blade moves in the gap between the ball valve and the sealing ring to separate the sealing ring from the inner wall of the ball valve, so that the sealing ring in the ball valve can be taken out more conveniently.

Description

Technical Field

[0001] This utility model belongs to the technical field of ball valve disassembly tools, and in particular relates to a ball valve disassembly and repair tool. Background Technology

[0002] Ball valves are a common type of valve. Their core component is a hollow ball, which is rotated to open and close the valve. The ball rotates 90 degrees around the axis of the valve stem, which can quickly cut off or connect the fluid in the pipeline. They are suitable for occasions that require frequent switching. Ball valves can not only effectively distribute media and change the flow direction, but also have excellent sealing performance to prevent media leakage. Due to their simple structure, convenient operation, good sealing performance and long service life, ball valves are widely used in various fields such as oil and gas pipelines, chemical industry, pharmaceutical industry, and municipal engineering.

[0003] Ball valves may be damaged during long-term operation, leading to a decline in sealing performance. Among these issues, aging of the sealing ring is the most common problem. During maintenance, the ball valve needs to be disassembled and the sealing ring replaced. However, due to long-term use, the sealing ring may adhere to the inner wall of the ball valve, making its removal difficult.

[0004] To address these issues, we provide a ball valve disassembly and repair tool. Utility Model Content

[0005] The purpose of this utility model is to provide a ball valve disassembly and repair tool. By moving a splitting blade in the gap between the ball valve and the sealing ring, the sealing ring is separated from the inner wall of the ball valve, which solves the problem that the internal sealing ring is not easy to remove when disassembling existing ball valves.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model is a ball valve disassembly and repair tool, including a main rod and an unfolding assembly; the disassembly assembly is provided inside the main rod, the unfolding assembly is installed at the bottom of the main rod, and a blade mounting assembly is provided outside the unfolding assembly;

[0008] The unfolding assembly includes three fixed sleeves, all of which are fixedly connected to the outside of the main rod. Each of the three fixed sleeves has a sliding rod slidably connected inside. Each of the three sliding rods has a mounting base fixedly connected to one end outside the fixed sleeve. A second threaded sleeve is threaded onto the outside of the main rod. Each second threaded sleeve is rotatably connected to one of the three mounting bases with a support rod. An anti-slip sleeve is fixedly connected to the outside of the second threaded sleeve.

[0009] The present invention is further configured such that the main rod includes an upper rod, a lower rod is installed at the bottom of the upper rod, and a handle is fixedly connected to the top of the upper rod.

[0010] The present invention is further configured such that the lower rod is rotatably connected to a first threaded sleeve, and the upper rod is threadedly sleeved inside the first threaded sleeve.

[0011] The present invention is further configured such that the disassembly component includes a slot, the slot is opened at the top of the lower rod, and an insert rod is fixedly connected to the bottom of the upper rod, with a screwdriver bit installed at the bottom of the insert rod.

[0012] The present invention is further configured such that an installation port is provided at the bottom of the insertion rod, the bit is movably fitted inside the installation port, a magnet is fixedly connected inside the installation port, and the magnet is located at the top of the bit.

[0013] The present invention is further configured such that the blade mounting assembly includes a mounting groove and a dividing blade. The mounting groove is opened inside the mounting base, and a fixing plate is fixedly connected to the outside of the dividing blade. The fixing plate is installed inside the mounting groove, and a mounting screw is threaded into the inside of the mounting base. The fixing plate is rotatably sleeved on the outside of the mounting screw.

[0014] The present invention is further configured such that a fixing hole is provided inside the fixing plate, and a first limiting hole and a second limiting hole are provided outside the mounting base, and a fixing bolt is threaded into the first limiting hole.

[0015] The present invention is further configured such that when the fixing plate is in a vertical state, the fixing hole corresponds to the second limiting hole, and when the fixing plate is in a horizontal state, the fixing hole corresponds to the first limiting hole.

[0016] This utility model has the following beneficial effects:

[0017] 1. This utility model involves rotating the second threaded sleeve, which then moves downward under the action of the threads. Under the push of the three support rods, the three sliding rods slide out from inside the fixed sleeve, allowing the three dividing blades to be inserted into the gap between the ball valve and the sealing ring. Rotating the handle then moves the three dividing blades within the gap between the ball valve and the sealing ring, thus separating the sealing ring from the ball valve and making the disassembly of the ball valve more convenient.

[0018] 2. This utility model allows for the disassembly of the ball valve by rotating the first threaded sleeve, which then disengages from the upper rod under the action of the thread. The upper rod is then pulled out, causing the insert rod to disengage from the slot. The ball valve can then be disassembled by changing the corresponding screwdriver bit according to the screw on the ball valve.

[0019] 3. This utility model can fix the dividing blade in different states by unscrewing the fixing bolt, rotating the dividing blade, and then screwing the fixing bolt into the second limiting hole or the first limiting hole, thereby achieving complete separation of the sealing ring and the ball valve.

[0020] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0022] Figure 2 This is a schematic diagram of the upper rod and the insert rod.

[0023] Figure 3 This is a cross-sectional structural diagram of the lower rod and the first threaded sleeve.

[0024] Figure 4 This is a schematic diagram of the vertical position of the dividing blade.

[0025] Figure 5 A schematic diagram of the exploded state of the blade mounting assembly.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 100-Main rod, 101-Upper rod, 102-Lower rod, 103-Handle, 104-First threaded sleeve, 200-Unfolding assembly, 201-Fixing sleeve, 202-Sliding rod, 203-Second threaded sleeve, 204-Support rod, 205-Anti-slip sleeve, 206-Mounting base, 300-Blade mounting assembly, 301-Mounting groove, 302-Dividing blade, 303-Fixing plate, 304-Fixing hole, 305-Mounting screw, 306-First limiting hole, 307-Second limiting hole, 308-Fixing bolt, 400-Disassembly assembly, 401-Slot, 402-Insertion rod, 403-Mounting port, 404-Bit, 405-Magnet. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] Example 1

[0030] Please see Figure 1-2 This utility model is a ball valve disassembly and repair tool, including a main rod 100 and an unfolding assembly 200; the main rod 100 is provided with a disassembly assembly 400 inside, the unfolding assembly 200 is installed at the bottom of the main rod 100, and the unfolding assembly 200 is provided with a blade mounting assembly 300 outside the unfolding assembly 200.

[0031] The unfolding assembly 200 includes three fixed sleeves 201, all of which are fixedly connected to the outside of the main rod 100. Each of the three fixed sleeves 201 has a sliding rod 202 slidably connected inside. Each of the three sliding rods 202 has a mounting base 206 fixedly connected to one end outside the fixed sleeve 201. A second threaded sleeve 203 is threaded onto the outside of the main rod 100. A support rod 204 is rotatably connected between the second threaded sleeve 203 and each of the three mounting bases 206. The external fixed connection of 3 is a non-slip sleeve 205. By rotating the second threaded sleeve 203, the second threaded sleeve 203 moves up and down under the action of the thread. Since the upper end of the support rod 204 is rotatably connected to the outside of the second threaded sleeve 203, the second threaded sleeve 203 can drive the upper end of the support rod 204 to move up and down, so that the three sliding rods 202 can slide inside the fixed sleeve 201, thereby realizing the adjustment of the spacing of the three dividing blades 302 according to the inner diameter of the ball valve.

[0032] The blade mounting assembly 300 includes a mounting groove 301 and a dividing blade 302. The mounting groove 301 is formed inside the mounting base 206. A fixing plate 303 is fixedly connected to the outside of the dividing blade 302. The fixing plate 303 is installed inside the mounting groove 301. A mounting screw 305 is threaded into the inside of the mounting base 206, and the fixing plate 303 is rotatably sleeved on the outside of the mounting screw 305. By inserting the dividing blade 302 into the gap between the ball valve and the sealing ring, and then rotating it, the sealing ring stuck inside the ball valve can be removed.

[0033] Specifically, the main rod 100 includes an upper rod 101, a lower rod 102 is installed at the bottom of the upper rod 101, and a handle 103 is fixedly connected to the top of the upper rod 101.

[0034] Furthermore, the lower rod 102 is rotatably connected to the outside of the first threaded sleeve 104, and the upper rod 101 is threadedly sleeved inside the first threaded sleeve 104.

[0035] The operation process of this embodiment is as follows: When it is necessary to remove the sealing ring inside the ball valve, firstly, the second threaded sleeve 203 is rotated, and then the second threaded sleeve 203 can be moved down under the action of the thread. Then, under the push of the three support rods 204, the three sliding rods 202 can slide out from the inside of the fixed sleeve 201, so that the three dividing blades 302 can be inserted into the gap between the ball valve and the sealing ring. Then, rotating the handle 103 can drive the three dividing blades 302 to move in the gap between the ball valve and the sealing ring, so that the sealing ring can be separated from the ball valve.

[0036] Example 2

[0037] Please see Figure 2Based on the first specific embodiment, the disassembly component includes a slot 401, which is located at the top of the lower rod 102. The bottom of the upper rod 101 is fixedly connected to a plug rod 402, and a screwdriver bit 404 is installed at the bottom of the plug rod 402. By changing the screwdriver bit 404 according to the ball valve type, the screws on the ball valve can be easily removed.

[0038] Specifically, the bottom of the insert 402 has an installation port 403, and the bit 404 is movably fitted inside the installation port 403. A magnet 405 is fixedly connected inside the installation port 403, and the magnet 405 is located at the top of the bit 404. The magnet 405 makes the bit 404 more stable when installed.

[0039] The operation process of this embodiment is as follows: When it is necessary to remove the screws on the ball valve, firstly rotate the first threaded sleeve 104, and then the first threaded sleeve 104 is disengaged from the upper rod 101 under the action of the thread. Then, pull out the upper rod 101, so that the insert rod 402 is disengaged from the slot 401. Then, the ball valve can be easily disassembled by changing the corresponding screwdriver bit 404 according to the screws on the ball valve.

[0040] Example 3

[0041] Please see Figure 4-5 Based on specific embodiment one and specific embodiment two, the fixing plate 303 has a fixing hole 304 inside, and the mounting base 206 has a first limiting hole 306 and a second limiting hole 307 outside. The fixing bolt 308 is threaded into the first limiting hole 306.

[0042] Specifically, when the fixing plate 303 is in a vertical state, the fixing hole 304 corresponds to the second limiting hole 307. When the fixing plate 303 is in a horizontal state, the fixing hole 304 corresponds to the first limiting hole 306. By adjusting the dividing blade 302 to a vertical state, the part of the sealing ring that is stuck to the ball valve can be separated. By adjusting the dividing blade 302 to a horizontal state, the part of the sealing ring that is stuck to the ball valve can be separated.

[0043] The operation process of this embodiment is as follows: When it is necessary to switch the state of the dividing blade 302, first unscrew the fixing bolt 308, then rotate the dividing blade 302. When the dividing blade 302 is in a vertical state, screw the fixing bolt 308 into the second limiting hole 307 and the fixing hole 304. When the dividing blade 302 is in a horizontal state, screw the fixing bolt 308 into the first limiting hole 306 and the fixing hole 304, so as to fix the state of the dividing blade 302.

[0044] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0045] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it.

Claims

1. A ball valve disassembly and repair tool, comprising a main rod (100) and an unfolding assembly (200); characterized in that: The main rod (100) is equipped with a disassembly assembly (400) inside, and an unfolding assembly (200) is installed at the bottom of the main rod (100). The unfolding assembly (200) is equipped with a blade mounting assembly (300) outside. The unfolding assembly (200) includes three fixed sleeves (201), all three fixed sleeves (201) are fixedly connected to the outside of the main rod (100), and all three fixed sleeves (201) are slidably connected to sliding rods (202). One end of each sliding rod (202) located outside the fixed sleeve (201) is fixedly connected to a mounting base (206). A second threaded sleeve (203) is threaded onto the outside of the main rod (100). A support rod (204) is rotatably connected between the second threaded sleeve (203) and the three mounting bases (206). An anti-slip sleeve (205) is fixedly connected to the outside of the second threaded sleeve (203). The blade mounting assembly (300) includes a mounting groove (301) and a dividing blade (302). The mounting groove (301) is opened inside the mounting base (206). A fixing plate (303) is fixedly connected to the outside of the dividing blade (302). The fixing plate (303) is installed inside the mounting groove (301). The mounting base (206) is threaded with a mounting screw (305), and the fixing plate (303) is rotatably sleeved on the outside of the mounting screw (305).

2. The ball valve disassembly and repair tool according to claim 1, characterized in that, The main rod (100) includes an upper rod (101), a lower rod (102) is installed at the bottom of the upper rod (101), and a handle (103) is fixedly connected to the top of the upper rod (101).

3. The ball valve disassembly and repair tool according to claim 2, characterized in that, The lower rod (102) is externally rotatably connected to a first threaded sleeve (104), and the upper rod (101) is threadedly sleeved inside the first threaded sleeve (104).

4. A ball valve disassembly and repair tool according to claim 2, characterized in that, The disassembly assembly (400) includes a slot (401) which is located at the top of the lower rod (102). A plug rod (402) is fixedly connected to the bottom of the upper rod (101), and a bit (404) is installed at the bottom of the plug rod (402).

5. A ball valve disassembly and repair tool according to claim 4, characterized in that, The bottom of the insert (402) is provided with an installation port (403), and the bit (404) is movably sleeved inside the installation port (403). A magnet (405) is fixedly connected inside the installation port (403), and the magnet (405) is located at the top of the bit (404).

6. A ball valve disassembly and repair tool according to claim 1, characterized in that, The fixing plate (303) has a fixing hole (304) inside, and the mounting base (206) has a first limiting hole (306) and a second limiting hole (307) outside. The fixing bolt (308) is threaded inside the first limiting hole (306).

7. A ball valve disassembly and repair tool according to claim 1, characterized in that, When the fixing plate (303) is in a vertical state, the fixing hole (304) corresponds to the second limiting hole (307). When the fixing plate (303) is in a horizontal state, the fixing hole (304) corresponds to the first limiting hole (306).

Images