Rapid punching dust removal device

By using a slide rail and base to connect the drill bit during the drilling process of coconut coir blocks, the dust is collected in the dust collection box, and the dust is collected by the suction pipe and vacuum cleaner. This solves the problem of poor dust control in traditional methods and achieves efficient dust removal and environmental protection.

CN223532588UActive Publication Date: 2025-11-11JIANGSU LVGANG MODERN AGRI DEV CO LTD
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Patent Information

Application Number
CN202423193014.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-11
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

During the drilling process of coconut coir blocks, traditional methods cannot effectively control the debris and dust generated by the rotating drill bit, leading to environmental pollution and health risks to operators.

Method used

Design a rapid drilling dust removal device. The drill bit, connected to the base by a slide rail, slides inside the dust collection box and collects dust through the suction pipe and vacuum cleaner. The design of the suction port and the flared mouth improves the dust collection efficiency. The drill bit drills holes in the dust collection box and collects dust through the suction channel.

Benefits of technology

It effectively reduces the chance of dust and debris entering the air and ground, protects the health of operators, and keeps the working environment clean.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of punching processing, in particular to a rapid punching dust removal device, which is characterized in that a sliding rail is arranged on a machine table, a base is connected in the sliding rail in a sliding manner, the base is connected with a driving motor for driving the base to slide, a plurality of drill bits are uniformly arranged on the side surface of the base at intervals, and each drill bit is connected with a punching motor; a clamping plate is arranged on the side, away from the sliding rail, of the machine table, the clamping plate is connected with a driving air cylinder used for driving the clamping plate to move on the machine table, a dust removal box is arranged between the clamping plate and the base, the dust removal box is fixedly arranged on the machine table, and the dust removal box is provided with a plurality of punching channels in one-to-one correspondence with the drill bits and comprises a box body. A plurality of dust suction ports are formed in the positions, on the upper side and the lower side of each punching channel, of the box body, each dust suction port is connected with a dust suction pipeline, the punching position is semi-sealed in the dust removal box, meanwhile, dust suction is conducted on the dust removal box through the dust suction pipelines, and dust and scraps generated in the punching process are prevented from entering air.
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Description

Technical Field

[0001] This utility model relates to the field of drilling processing technology, specifically to a rapid drilling dust removal device. Background Technology

[0002] With the development of modern agriculture, coconut coir blocks, as a high-quality organic material, are widely used in planting. During the processing of coconut coir blocks, they need to be perforated to better utilize their physical and chemical properties. In the traditional perforation process, the high-speed rotation of the drill bit generates a large amount of debris and dust, which not only pollutes the environment but also poses a threat to the health of the workers.

[0003] Current solutions include using vacuum cleaners to collect the debris and dust, and installing vacuum pipes at the top and bottom of the drilling equipment to capture as much debris and dust as possible. While these methods have achieved some success, some debris and dust are still carried out of the vacuum pipes due to the high-speed rotation of the drill bit, scattering into the air or on the ground, posing a potential health risk to workers. Therefore, there is an urgent need for a rapid drilling dust removal device that can effectively control the debris and dust generated during the drilling process, reduce their chances of entering the air and falling to the ground, thereby protecting workers' health and ensuring a clean working environment. Utility Model Content

[0004] The purpose of this invention is to provide a rapid drilling dust removal device to solve the problems mentioned in the background art.

[0005] A rapid drilling and dust removal device, characterized in that: it includes a machine base, a slide rail on the machine base, a base slidably connected within the slide rail, a drive motor connected to the base for driving the base to slide, a plurality of drill bits evenly spaced on the side of the base, each drill bit being connected to a drilling motor, a clamping plate on the side of the machine base away from the slide rail, a drive cylinder connected to the clamping plate for driving the clamping plate to move on the machine base, a dust removal box between the clamping plate and the base, the dust removal box being fixedly mounted on the machine base, the dust removal box having a plurality of drilling channels corresponding one-to-one with the drill bits, the dust removal box including a box body, each drilling channel having a dust suction port on both the upper and lower sides of the box body, each dust suction port being connected to a dust suction pipe.

[0006] Preferably, a vacuum cleaner is provided on one side of the machine, and each of the vacuum pipes is connected to the vacuum cleaner.

[0007] Preferably, the inner diameter of each of the drilling channels is larger than the outer diameter of the drill bit.

[0008] Preferably, each of the dust collection pipes is fixedly provided with a flared opening at one end near the dust collection box, and each flared opening is connected to a corresponding dust collection port.

[0009] Preferably, a limiting plate is also fixedly provided on the machine platform, and the limiting plate is located on one side of the dust collection box.

[0010] Preferably, the drill bits are arranged in a straight line with intervals.

[0011] Beneficial effects

[0012] This invention partially seals the drilling area of ​​the coconut coir block inside a dust collection box, while simultaneously using a dust extraction pipe to vacuum the dust collection box. This reduces the amount of dust and debris generated during the drilling process that is thrown into the air due to the high-speed rotation of the drill bit, thus reducing the amount of dust inhaled by the operator and ensuring the health of the operator and the cleanliness of the working environment. Attached Figure Description

[0013] Figure 1 This is a top view of the present invention;

[0014] Figure 2 This is a top view of the present invention during drilling;

[0015] Figure 3 This is a side view of the present invention;

[0016] Figure 4 This is a schematic diagram of the structure of the dust collection box connected to the dust suction pipe in this utility model;

[0017] Figure 5 This is a schematic diagram of the structure of the dust collection box in this utility model when it is not connected to the dust collection pipe;

[0018] Figure 6 This is a schematic diagram of the dust extraction pipe in this utility model;

[0019] In the diagram: 1. Machine base, 2. Slide rail, 3. Base, 301. Drive motor, 4. Drill bit, 5. Clamping plate, 501. Drive cylinder, 6. Dust collection box, 601. Dust suction port, 602. Drilling channel, 7. Limiting plate, 8. Coconut coir block, 9. Dust suction pipe, 10. Vacuum cleaner. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] In the description of this utility model, it should be understood that the terms "middle", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] like Figure 1-6 As shown, a rapid drilling and dust removal device includes a machine base 1, a slide rail 2 on the machine base, a base 3 slidably connected inside the slide rail, a drive motor 301 connected to the base for driving the base to slide, the drive motor driving the base to move on the slide rail, a plurality of drill bits 4 evenly spaced on the side of the base, the device having five drill bits in total, the drill bits being evenly spaced in a straight line, each drill bit being connected to a drilling motor, the drilling motor driving the drill bit to rotate thereby drilling the coconut coir block, a clamping plate 5 is provided on the side of the machine base away from the slide rail, the clamping plate is connected to a drive cylinder 501 for driving the clamping plate to move on the machine base, a dust removal box 6 is provided between the clamping plate and the base, the dust removal box having a plurality of drilling channels 602 corresponding one-to-one with the drill bits, each drilling channel penetrating the dust removal box, the upper and lower sides of the box body of each drilling channel having a dust suction port 601, the dust suction ports being evenly spaced in a straight line.

[0023] This device has five suction ports at the top and five at the bottom of the dust collection box. Each suction port is connected to a corresponding suction pipe 9, and each suction pipe is connected to a vacuum cleaner 10. The suction pipes are flexible hoses. Coconut coir fragments and dust entering the suction pipes are channeled into the vacuum cleaner through the multiple suction pipes. Each suction pipe has a fixed flare near the dust collection box end, and each flare is connected to a corresponding suction port. The flare can better collect coconut coir fragments and dust, improving suction efficiency. A limiting plate is also fixed on the machine platform, located on one side of the dust collection box and clamping plate. When the operator places coconut coir blocks, the limiting plate can quickly position the coconut coir blocks, improving drilling efficiency.

[0024] When drilling holes in coconut coir blocks, the blocks are placed on the machine platform between the clamping plate and the dust collection box. The drive motor moves the base towards the coconut coir blocks, while the drilling motor rotates the drill bit. The vacuum cleaner is turned on, and the suction pipe begins to suck up dust from the dust collection box. Each drill bit extends from the other side of the dust collection box through its corresponding drilling channel. The drive cylinder pushes the clamping plate towards the dust collection box, and the coconut coir blocks are pressed tightly against one side of the dust collection box by the clamping plate. Multiple drill bits penetrate the dust collection box to drill holes in the coconut coir blocks, while the suction pipe sucks up dust. Air is drawn through the drilling holes. The airflow flows through the channel to the dust collection box and then to the suction pipe. The flowing air carries the coconut coir fragments and dust into the suction pipe, thus achieving dust removal. After the drill bit makes a hole to a certain depth, the drive motor moves the base away from the coconut coir block, and the drive cylinder also moves the clamping plate away from the coconut coir block. The operator removes the coconut coir block. The coconut coir fragments and dust generated during the drilling process flow from the drilling channel to the dust collection box and then to the suction pipe under the action of the vacuum cleaner, effectively improving the dust removal effect, protecting the health of the operators, and ensuring a clean working environment.

[0025] Instructions for using this device

[0026] When using this device, the vacuum cleaner is in the normally open state, and the dust collection box is under negative pressure. Air flows from the perforated channels into the dust collection box and then into the suction pipe. The operator places the coconut coir block between the dust collection box and the clamping plate, and opens the drive cylinder. The drive cylinder moves the clamping plate, thus clamping the coconut coir block between the clamping plate and the dust collection box. The drive motor and the drilling motor are then activated. The drive motor moves the base towards the dust collection box, and multiple drilling motors drive their corresponding drill bits to rotate. The drill bits penetrate the corresponding perforated channels on the dust collection box. The drill bit contacts the coconut coir block, and the base continues to move, causing the drill bit to make a hole in the coconut coir block. Depending on production needs, the hole does not need to penetrate the coconut coir block. When the hole reaches a certain depth, the base moves away from the dust collection box, and the clamping plate also moves away from the dust collection box. Afterward, the operator removes the coconut coir block after drilling, and the dust collection pipe sucks up the coconut coir fragments and dust generated during the drilling process, thereby reducing the amount of coconut coir fragments and dust entering the air, ensuring the health of the operators, and maintaining a clean working environment.

[0027] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present invention. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.

Claims

1. A rapid drilling dust removal device, characterized in that: The system includes a machine base with a slide rail. A base is slidably connected within the slide rail, and a drive motor is connected to the base for sliding. Multiple drill bits are evenly spaced on the side of the base, and each drill bit is connected to a drilling motor. A clamping plate is located on the side of the machine base away from the slide rail, and a drive cylinder is connected to the clamping plate for moving the clamping plate on the machine base. A dust collection box is located between the clamping plate and the base, and the dust collection box is fixedly mounted on the machine base. The dust collection box has multiple drilling channels corresponding to the drill bits. The dust collection box includes a box body, and multiple suction ports are provided on the upper and lower sides of the box body of each drilling channel. Each suction port is connected to a suction pipe.

2. The rapid drilling dust removal device as described in claim 1, characterized in that: A vacuum cleaner is installed on one side of the machine, and each of the vacuum pipes is connected to the vacuum cleaner.

3. The rapid drilling dust removal device as described in claim 1, characterized in that: The inner diameter of each of the aforementioned punched channels is larger than the outer diameter of the drill bit.

4. The rapid drilling dust removal device as described in claim 1, characterized in that: Each of the aforementioned dust collection pipes is fixedly equipped with a flared opening at one end near the dust collection box, and each flared opening is connected to a corresponding dust collection port.

5. The rapid drilling dust removal device as described in claim 1, characterized in that: A limiting plate is also fixedly installed on the machine platform, and the limiting plate is located on one side of the dust collection box.

6. The rapid drilling dust removal device as described in claim 1, characterized in that: The drill bits are arranged in a straight line at intervals.