Intelligent glaze saving device for glaze line
The intelligent glaze-saving device for glaze lines collects glaze through a transmission and guiding mechanism, solving the problem of glaze waste in traditional glazing processes and achieving efficient utilization of glaze and clean operation of the device.
Patent Information
- Application Number
- CN202422827823.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-11-20
AI Technical Summary
Traditional glazing processes result in significant glaze waste, leading to equipment contamination and hindering sustainable use.
The device employs an intelligent glaze-saving system, which includes a frame, transmission mechanism, guiding mechanism, and collection tank. The motor drives the fixed shaft to rotate, which in turn moves the limit shaft and the conveyor belt. The arc-shaped collection tank collects the dripping glaze, and the flow of glaze is controlled by the guiding mechanism and the feed pipe, thus achieving efficient utilization of glaze.
It effectively reduces glaze waste, improves the efficiency of equipment use, reduces glaze pollution, and achieves glaze-saving effects.
Smart Images

Figure CN223532691U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glazing technology, and in particular to an intelligent glaze-saving device for glaze lines. Background Technology
[0002] In the tile production process, glazing is one of the most important processes. Traditionally, the glazing process involves installing a glazing cup above a circular conveyor belt. The belt pulls the tile blanks under the glazing cup, allowing the glaze to cover the surface of the tile blanks. However, since the glazing cup can only operate continuously while the tile blanks move intermittently, the glaze flowing from the glazing cup covers the conveyor belt between the tile blanks, causing glaze and belt contamination, resulting in glaze waste and hindering the continuous use of the equipment. Utility Model Content
[0003] The purpose of this invention is to provide an intelligent glaze-saving device for glaze lines to solve the problems mentioned in the background art.
[0004] A smart glaze-saving device for glaze lines includes a frame and a support shaft: a transmission mechanism is provided at the upper end of the frame, the support shaft is located on the side of the frame, a collection pool is provided at the center of the frame, and a guide mechanism is provided at the upper end of the support shaft.
[0005] Preferably, the transmission mechanism includes a motor and a fixed shaft, the motor being disposed on the side of the frame, and the fixed shaft being disposed on the side of the motor.
[0006] Preferably, five limiting shafts are equidistantly arranged on the side of the fixed shaft, a first conveyor belt is arranged on the side of the central limiting shaft, and the first conveyor belt is O-shaped, and the other limiting shafts are arranged on the side of a second conveyor belt, and the second conveyor belts are connected in a glazing segment disconnection form.
[0007] When the device is in use, the motor drives the fixed shaft to rotate. When the fixed shaft rotates, the limit shaft at the same horizontal position rotates. When the limit shaft rotates, it drives the first conveyor belt to move. The first conveyor belt can move the ceramic tiles on its surface, thereby performing the glazing operation on the ceramic tiles.
[0008] Preferably, the collection pool is arc-shaped.
[0009] The curved collection pool can collect the glaze dripping from the surface of the tile, thus achieving the effect of saving glaze.
[0010] Preferably, the guiding mechanism includes a first support rod and an enamel-coated bell cover, the first support rod being sleeved on the outside of the support shaft, and the upper end of the first support rod being provided with an enamel-coated bell cover.
[0011] When the device is in use, the support shafts provide support on both sides of the first support rod. There are two sets of support shafts on the first support rod, and the support shafts are fixed to the first support rod by bolts. The support rod can support the glazed bell jar.
[0012] Preferably, the second support rod and the feed pipe are provided, the second support rod is located on the side of the support shaft, the feed pipe is provided on the side of the second support rod, and the feed pipe is located at the center of the glazing bell jar.
[0013] When the device is in use, the second support rod consists of a vertical support and a horizontal fixing member. The height between the two can be adjusted to adjust the height of the feed pipe. Material can be added to the feed pipe, causing the material to flow downwards and then flow out through the glazing bell for glazing.
[0014] Preferably, the upper end of the frame is provided with a glaze-blocking component and a glaze-scraping component.
[0015] The beneficial effects of this utility model are:
[0016] 1. When the device is in use, the glaze is guided by the glazing bell to glaze the tiles. Some of the glaze will flow down the tiles and be collected by the arc-shaped collection pool, thus achieving the effect of saving glaze and making the device easier to use.
[0017] 2. When the device is in use, several first conveyor belts move simultaneously, thereby moving the ceramic tiles on their surface. This allows the glaze to flow downwards along the surface of the first conveyor belts, further improving the collection of glaze and increasing the glaze-saving effect of the device. Attached Figure Description
[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;
[0020] Figure 2 This is a three-dimensional structural diagram of the support shaft and glazed bell jar of this utility model.
[0021] Figure 3 A bottom view of the support shaft and glazed bell jar installation structure of this utility model;
[0022] Figure 4 This is a top view of the frame structure of this utility model;
[0023] Figure 5 This is a three-dimensional structural diagram of the first conveyor belt installation of this utility model;
[0024] Figure 6 This is a schematic diagram of the second conveyor belt structure of this utility model;
[0025] Figure 7 This is a schematic diagram of the first conveyor belt structure of this utility model;
[0026] Figure 8 This is a schematic diagram of the electric motor structure of this utility model;
[0027] Figure 9 This is a schematic diagram of the glaze-blocking component structure of this utility model;
[0028] Figure 10 This is a schematic diagram of the glaze scraping component of this utility model.
[0029] In the diagram: 1. Frame; 2. Motor; 3. Fixed shaft; 4. Limiting shaft; 5. First conveyor belt; 6. Support shaft; 7. First support rod; 8. Glazing bell jar; 9. Second support rod; 10. Feed pipe; 11. Collection tank; 12. Second conveyor belt; 13. Glaze blocking assembly; 14. Glaze scraping assembly. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] In practical implementation: such as Figure 1-5 As shown, an intelligent glaze-saving device for glaze lines includes a frame 1 and a support shaft 6: a transmission mechanism is provided at the upper end of the frame 1, the support shaft 6 is located on the side of the frame 1, a collection pool 11 is provided at the center of the frame 1, and a guide mechanism is provided at the upper end of the support shaft 6.
[0032] The transmission mechanism includes a motor 2 and a fixed shaft 3. The motor 2 is located on the side of the frame 1, and the fixed shaft 3 is located on the side of the motor 2.
[0033] A speed reduction mechanism is provided on the side of the electric motor 2 to increase the torque of the fixed shaft 3.
[0034] Five limiting shafts 4 are equidistantly arranged on the side of the fixed shaft 3. A first conveyor belt 5 is arranged on the side of the limiting shaft 4 at the center, and the first conveyor belt 5 is O-shaped. The other limiting shafts 4 are provided with second conveyor belts 12, and the second conveyor belts 12 are connected in a glazing segment disconnection form.
[0035] When the device is in use, the motor 2 drives the fixed shaft 3 to rotate. When the fixed shaft 3 rotates, the limiting shaft 4 at the same horizontal position will rotate. When the limiting shaft 4 rotates, it will drive the first conveyor belt 5 to move. The first conveyor belt 5 can move the tiles on its surface, thereby performing the glazing operation on the tiles.
[0036] The collection pool 11 is arc-shaped.
[0037] The arc-shaped collection pool 11 can collect the glaze dripping from the surface of the tile, thereby achieving the effect of saving glaze.
[0038] The guiding mechanism includes a first support rod 7 and an enamel-coated bell jar 8. The first support rod 7 is sleeved on the outside of the support shaft 6, and the enamel-coated bell jar 8 is provided at the upper end of the first support rod 7.
[0039] When the device is in use, the support shaft 6 provides support on both sides of the first support rod 7. There are two sets of support shaft 6 on the first support rod 7, and the support shaft 6 is fixed to the first support rod 7 by bolts. The first support rod 7 can support the glazed bell jar 8.
[0040] The second support rod 9 and the feed pipe 10 are located on the side of the support shaft 6. The feed pipe 10 is provided on the side of the second support rod 9 and is located at the center of the glazing bell jar 8.
[0041] When the device is in use, the second support rod 9 consists of a vertical support member and a horizontal fixing member. The height between the two can be adjusted to adjust the height of the feed pipe 10. Material can be added to the feed pipe 10, so that the material flows downward and then flows out along the glazing bell jar 8 for glazing.
[0042] The upper end of the frame 1 is provided with a glaze-blocking component 13 and a glaze-scraping component 14. When the device is in use, the glaze-blocking component 13 can prevent the glaze from flowing out, while the glaze-scraping component 14 can clean the device.
[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0044] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A smart glaze-saving device for glaze lines, characterized in that, Includes a frame (1) and a support shaft (6): the upper end of the frame (1) is provided with a transmission mechanism, the support shaft (6) is located on the side of the frame (1), a collection pool (11) is provided at the center of the frame (1), and a guide mechanism is provided at the upper end of the support shaft (6).
2. The intelligent glaze-saving device for glaze lines according to claim 1, characterized in that: The transmission mechanism includes a motor (2) and a fixed shaft (3). The motor (2) is located on the side of the frame (1), and the fixed shaft (3) is located on the side of the motor (2).
3. The intelligent glaze-saving device for glaze lines according to claim 2, characterized in that: Five limiting shafts (4) are equidistantly arranged on the side of the fixed shaft (3). A first conveyor belt (5) is arranged on the side of the limiting shaft (4) at the center, and the first conveyor belt (5) is O-shaped. The other limiting shafts (4) are arranged on the side of a second conveyor belt (12), and the second conveyor belt (12) is connected in the form of a glazing section break.
4. The intelligent glaze-saving device for glaze lines according to claim 1, characterized in that: The collection pool (11) is arc-shaped.
5. The intelligent glaze-saving device for glaze lines according to claim 1, characterized in that: The guiding mechanism includes a first support rod (7) and a glazed bell cover (8). The first support rod (7) is sleeved on the outside of the support shaft (6), and the upper end of the first support rod (7) is provided with a glazed bell cover (8).
6. The intelligent glaze-saving device for glaze lines according to claim 1, characterized in that: Also includes: The second support rod (9) and the feed pipe (10) are located on the side of the support shaft (6). The feed pipe (10) is provided on the side of the second support rod (9). The feed pipe (10) is located at the center of the glazing bell jar (8).
7. The intelligent glaze-saving device for glaze lines according to claim 1, characterized in that: The upper end of the frame (1) is respectively provided with a glaze-blocking component (13) and a glaze-scraping component (14).