Efficient and energy-saving type draught fan filtering integrated forming die
By using a high-efficiency and energy-saving integrated mold for fan filters, the problems of low efficiency and poor quality in the traditional production of fans and filters have been solved, and the production of high-efficiency, integrated, and high-quality fan filters has been achieved.
Patent Information
- Application Number
- CN202422646420.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Traditional fan and filter production suffers from problems such as low production efficiency, poor sealing, unsatisfactory filtration effect, inaccurate precision, air bubbles, or defects, which affect work efficiency and quality.
The system employs a high-efficiency and energy-saving integrated mold for fan filters. Through the cooperation of the concave and convex molds, combined with components such as the feed pipe, converter, storage cylinder, and electric push cylinder, it achieves integrated injection molding, eliminates air bubbles, avoids defects, and ensures molding quality.
This technology enables the fan and filter to be molded as a single unit, improving production efficiency and molding quality, avoiding bubbles and defects, and enhancing work efficiency and service life.
Smart Images

Figure CN223532875U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold manufacturing technology, specifically to a high-efficiency and energy-saving integrated mold for fan filters. Background Technology
[0002] In modern industrial production, fans and filters are indispensable components in many devices. Traditional fan and filter production usually involves manufacturing them separately and then assembling them. This method is not only inefficient but also prone to problems such as poor sealing.
[0003] Currently, motor filter structures are typically assembled from multiple components to form a single unit. This assembly method can easily lead to unsatisfactory filtration results during operation. Furthermore, the components to be assembled need to be manufactured separately, which can result in inaccuracies during assembly and affect work efficiency. In addition, during the casting process of traditional assembly structures, air bubbles or defects may appear inside the structure, which can prevent the desired effect from being achieved during use, thus affecting work efficiency and quality.
[0004] A search revealed that Chinese Patent Publication No. CN202221554220.5 discloses a single-blade processing mold and a single blade; it includes a connecting base, a lower mold base, and a connecting frame. The top of the connecting base is fixedly connected to the lower mold base, and a supporting column is provided on the side of the lower mold base. The end of the supporting column is fixedly connected to the connecting frame. It also includes: a connecting plate, nested outside the supporting column, with a feed pipe penetrating through the interior of the connecting plate, and an upper mold base fixedly connected to the end of the feed pipe; and a water inlet pipe, disposed on the outer wall of the lower mold base, with a cooling pipe connected to the end of the water inlet pipe, and a water outlet pipe connected to the end of the cooling pipe.
[0005] The device in the aforementioned patent can achieve the effect of assembly and use by processing and molding the structure individually. However, when multiple individual structures are assembled, the dimensions between two adjacent structures may not meet the working requirements. This will affect the quality of work. Furthermore, during the casting process of the structure in the aforementioned patent, air bubbles or defects are easily caused inside the structural parts, which will affect the service life of the structural parts, reduce work efficiency, and increase production costs. Utility Model Content
[0006] The purpose of this utility model is to provide a high-efficiency and energy-saving integrated mold for fan filters. In this structure, the structural components are integrally injection molded through the cooperation of a concave mold and a convex mold. During injection molding, to avoid air bubbles or defects inside the structural components, the feed pipe is connected to a converter to effectively eliminate air bubbles inside the transported material, ensuring that no air bubbles are generated inside the structure during injection molding. The arc plates on both sides of the concave mold rotate under the drive of the drive motor, thereby striking the concave mold with the arc plates, effectively preventing air bubbles from forming between the concave mold and the convex mold. The converter is connected to the storage cylinder through a connecting pipe. The piston plate inside the storage cylinder is driven by the first electric push cylinder to quantitatively add material to the concave mold and the convex mold, avoiding defects in the structure during injection molding, thus solving the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A high-efficiency and energy-saving integrated mold for fan filters includes a frame; a fixing plate is fixedly installed at one end of the frame, and a cavity is drilled on one side of the fixing plate; arc plates are respectively provided on both sides of the cavity, and the arc plates are fixedly installed on the output shaft of a drive motor, and the drive motor is fixedly installed on the side of the fixing plate away from the cavity.
[0009] The opening side of the concave mold is provided with a convex mold; the convex mold is fixedly installed on the back of the controller; the controller and the slide rod are fixedly installed; the slide rod is movably installed on the support frame inside the frame body;
[0010] As a further technical solution of this utility model, a storage cylinder is provided on the top of the die and the punch; the storage cylinder is connected to the converter through a connecting pipe, and one side of the converter is fixedly installed with the conveying pipe;
[0011] As a further technical solution of this utility model, the converter is fixedly installed on the top of the frame, and a movable plate is also slidably installed inside the frame; the movable plate is fixedly installed with the controller by a sliding rod.
[0012] As a further technical solution of this utility model, the movable plate is movably installed with the push rod of the second electric push cylinder via a movable plate; the push rod of the second electric push cylinder is also movably connected to the fixed plate.
[0013] As a further technical solution of this utility model, a piston plate is provided inside the storage cylinder, and the piston plate is fixedly installed with the first electric push cylinder through a connecting rod.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] In use, the raw material is transported to the converter through the feeding pipe to eliminate air bubbles in the raw material. Then, the raw material inside the converter is transported to the storage cylinder through the connecting pipe. The first electric push cylinder drives the piston plate to squeeze the raw material in the storage cylinder into the gap between the die and the punch, so as to achieve the integral molding effect of the structural parts.
[0016] In this invention, before the first electric pusher cylinder squeezes the raw material inside the storage cylinder, the second electric pusher cylinder drives the moving plate to move backward through the movable plate. This allows the moving plate to drive the controller and the punch to move to one side of the die through the slide rod, thereby forming a sealed cavity between the die and the punch. This prevents leakage during the extrusion of the raw material and ensures the forming quality of the structural frame.
[0017] In this invention, when the raw material inside the storage cylinder is squeezed by the first electric pusher cylinder, the first electric pusher cylinder drives the piston inside the storage cylinder to perform quantitative squeezing. This effectively prevents defects from occurring in the structural parts during injection molding. During the injection molding process, the drive motor drives the arc plate to swing back and forth, thereby realizing the arc plate striking the die. This effectively avoids air bubbles generated during the extrusion process remaining inside the structural parts, which would affect the quality of the structure. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0019] Figure 2 This utility model Figure 1 A schematic diagram of the rear structure.
[0020] Figure 3 This utility model Figure 1 Another perspective structural diagram.
[0021] Figure 4 This utility model Figure 1 A schematic diagram of the internal structure.
[0022] Figure 5 This utility model Figure 4 Schematic diagram of the bottom structure.
[0023] In the diagram: 1-Controller, 2-Frame, 3-First electric pusher cylinder, 4-Storage cylinder, 5-Slide rod, 6-Arc plate, 7-Die, 8-Punch, 9-Drive motor, 10-Feeding pipe, 11-Converter, 12-Moving plate, 13-Second electric pusher cylinder. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figure 1-5 In this embodiment of the utility model, a high-efficiency and energy-saving integrated mold for fan filter includes a frame 2; a fixing plate is fixedly installed at one end of the frame 2, and a cavity 7 is drilled in the side of the fixing plate; arc plates 6 are respectively provided on both sides of the cavity 7, and the arc plates 6 are fixedly installed on the output shaft of the drive motor 9, and the drive motor 9 is fixedly installed on the side of the fixing plate away from the cavity 7.
[0026] The opening side of the concave mold 7 is provided with a convex mold 8; the convex mold 8 is fixedly installed on the back of the controller 1; the controller 1 is fixedly installed with the slide rod 5; the slide rod 5 is movably installed on the support frame inside the frame 2;
[0027] By adopting the above technical solution, during use, the raw material is transported to the inside of the converter 11 through the material conveying pipe 10 to eliminate the air bubbles inside the raw material to a certain extent. Then, the raw material inside the converter 11 is transported to the storage cylinder 4 through the connecting pipe. Then, the first electric push cylinder 3 drives the piston plate to squeeze the raw material in the storage cylinder 4 into the gap between the die 7 and the punch 8, so as to achieve the integral molding effect of the structural parts.
[0028] The top of the die 7 and the punch 8 are fitted with a storage cylinder 4; the storage cylinder 4 is connected to the converter 11 through a connecting pipe, and one side of the converter 11 is fixedly installed with the conveying pipe 10.
[0029] In this embodiment, the converter 11 is fixedly installed on the top of the frame 2, and a movable plate 12 is also slidably installed inside the frame 2; the movable plate 12 is fixedly installed to the controller 1 via a slide rod 5.
[0030] By adopting the above technical solution, before the material inside the storage cylinder 4 is squeezed by the first electric pusher cylinder 3, the second electric pusher cylinder 13 drives the moving plate 12 to move backward through the movable plate, so that the moving plate 12 drives the controller 1 and the punch 8 to move to one side of the die 7 through the slide rod 5, so that a sealed cavity is formed between the die 7 and the punch 8, avoiding leakage during material extrusion and ensuring the forming quality of the structural frame.
[0031] Furthermore, the movable plate 12 is movably mounted to the push rod of the second electric push cylinder 13 via a movable plate; the push rod of the second electric push cylinder 13 is also movably connected to the fixed plate.
[0032] In this embodiment, a piston plate is provided inside the storage cylinder 4, and the piston plate is fixedly installed with the first electric push cylinder 3 through a connecting rod;
[0033] By adopting the above technical solution, when the raw material inside the storage cylinder 4 is squeezed by the first electric push cylinder 3, the first electric push cylinder 3 drives the piston inside the storage cylinder 4 to perform quantitative extrusion. This effectively prevents defects from occurring in the structural parts during injection molding. During the injection molding process, the arc plate 6 is driven by the drive motor 9 to swing back and forth, thereby realizing the impact of the arc plate 6 on the die 7. This effectively avoids air bubbles generated during the extrusion process remaining inside the structural parts, which would affect the quality of the structure.
[0034] The working principle of this utility model is as follows: When in use, the raw material is transported to the inside of the converter 11 through the material conveying pipe 10 to eliminate the air bubbles inside the raw material. Then, the raw material inside the converter 11 is transported to the storage cylinder 4 through the connecting pipe. Then, the piston plate driven by the first electric push cylinder 3 squeezes the raw material in the storage cylinder 4 into the gap between the concave die 7 and the convex die 8 to achieve the integral molding effect of the structural parts.
[0035] Before the material inside the storage cylinder 4 is squeezed by the first electric push cylinder 3, the second electric push cylinder 13 drives the moving plate 12 to move backward through the movable plate, so that the moving plate 12 drives the controller 1 and the punch 8 to move to one side of the die 7 through the slide rod 5, so that a sealed cavity is formed between the die 7 and the punch 8, avoiding leakage during material extrusion and ensuring the forming quality of the structural frame.
[0036] When the first electric push cylinder 3 extrudes the raw material inside the storage cylinder 4, the first electric push cylinder 3 drives the piston inside the storage cylinder 4 to perform quantitative extrusion. This effectively prevents defects from occurring in the structural parts during injection molding. During the injection molding process, the drive motor 9 drives the arc plate 6 to reciprocate, thereby realizing the impact of the arc plate 6 on the die 7. This effectively avoids air bubbles generated during the extrusion process remaining inside the structural parts, which would affect the quality of the structure.
[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0038] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A high-efficiency and energy-saving integrated mold for fan filters, characterized in that: Includes a frame (2); a fixed plate is fixedly installed at one end of the frame (2), and a die (7) is drilled on one side of the fixed plate; an arc plate (6) is provided on both sides of the die (7), and the arc plate (6) is fixedly installed on the output shaft of the drive motor (9), and the drive motor (9) is fixedly installed on the side of the fixed plate away from the die (7); The opening side of the concave mold (7) is provided with a convex mold (8); the convex mold (8) is fixedly installed on the back of the controller (1); the controller (1) is fixedly installed with the slide rod (5); the slide rod (5) is movably installed on the support frame inside the frame (2).
2. The high-efficiency energy-saving integrated mold for fan filters according to claim 1, characterized in that: The top of the die (7) and the punch (8) are fitted with a storage cylinder (4); the storage cylinder (4) is connected to the converter (11) through a connecting pipe, and one side of the converter (11) is fixedly installed with the conveying pipe (10).
3. The high-efficiency energy-saving integrated mold for fan filters according to claim 2, characterized in that: The converter (11) is fixedly installed on the top of the frame (2), and a movable plate (12) is also slidably installed inside the frame (2); the movable plate (12) is fixedly installed with the controller (1) via a slide rod (5).
4. The high-efficiency energy-saving integrated mold for fan filters according to claim 3, characterized in that: The movable plate (12) is movably installed with the push rod of the second electric push cylinder (13) via the movable plate; the push rod of the second electric push cylinder (13) is also movably connected with the fixed plate.
5. The high-efficiency energy-saving integrated mold for fan filters according to claim 2, characterized in that: The storage cylinder (4) is equipped with a piston plate inside, which is fixedly installed with the first electric push cylinder (3) via a connecting rod.
Citation Information
Patent Citations
Single blade machining die and single blade
CN218965983U