Thickening and extruding equipment for ultraviolet curing lining hose

Abstract

The utility model relates to the technical field of lining hose extrusion, and discloses an ultraviolet curing lining hose thickness adjusting extrusion device which comprises a conveying belt, an installation frame is arranged on the top face of the conveying belt and is in an n shape, and an extrusion structure is arranged above the conveying belt. Through the arrangement of the extrusion structure, the air cylinder stretches out to drive the movable shell to descend, the extrusion roller extrudes the conveyed hose according to the extrusion thickness needed by the hose, the servo motor drives the lead screw to rotate, the lead screw rotates to drive the mounting frame to move on the conveying belt, and therefore the extrusion roller moves to the area where the thickness of the hose is not adjusted evenly to conduct extrusion. And meanwhile, the servo motor can drive the mounting frame to reciprocate on the conveying belt through forward and reverse rotation of the screw rod, so that the extrusion roller can perform reciprocating extrusion and thickness adjustment on the hose, the hose thickness adjustment effect of the device is improved, and the use performance and reliability of the hose after thickness adjustment are ensured.

Description

Technical Field

[0001] This utility model relates to the field of inner lining hose extrusion technology, and in particular to an ultraviolet light curing inner lining hose thickness adjustment extrusion device. Background Technology

[0002] The UV-cured pipe lining repair process is a type of in-situ curing method. It involves injecting adhesive into a sandwich-structured lining hose, then pulling a fiberglass-reinforced hose into the pipe section to be repaired, inflating it, and finally curing it under UV light to form a lining hose with a certain strength. This achieves the purpose of reinforcing and repairing the original pipe structure. After the adhesive injection is completed, the injected adhesive is often difficult to distribute evenly within the hose's sandwich structure. Therefore, during processing, the hose needs to be squeezed to adjust its thickness and ensure even distribution of the adhesive within the sandwich structure.

[0003] An existing UV-curable inner lining hose thickness adjustment and extrusion device (publication number: CN217752772U) has at least the following drawbacks: Although the above device moves the hose through a conveying mechanism and then adjusts the thickness of the hose through reciprocating back pressure rollers and fixed extrusion rollers, the hose in this device relies on the conveying mechanism to move, while the reciprocating back pressure rollers and fixed extrusion rollers are fixed in position on the conveying mechanism. When the hose still has uneven thickness after extrusion, the reciprocating back pressure rollers and fixed extrusion rollers cannot extrude it again, which easily leads to poor hose thickness adjustment effect and affects its performance and reliability. Therefore, we propose this utility model. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a UV-curable inner lining hose thickness adjustment and extrusion device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An ultraviolet-curable inner lining hose thickness adjustment extrusion device includes a conveyor belt, a mounting frame with a U-shape on the top surface of the conveyor belt, an extrusion structure above the conveyor belt, the extrusion structure including two extrusion rollers fixed inside the mounting frame, side plates fixed on both sides of the conveyor belt, two movable grooves opened on the top surface of each side plate, the mounting frame slidingly disposed inside the movable grooves, and a lead screw rotatably disposed inside the left movable groove, the lead screw being threadedly connected to the mounting frame.

[0007] As a further embodiment of this utility model, a servo motor is fixed to one side of the side plate, the output end of the servo motor passes through one side of the side plate and is fixed to one end of the lead screw, a movable shell is provided inside the mounting frame, the extrusion roller is rotatably arranged inside the movable shell, the two extrusion rollers are arranged in parallel, a cylinder is fixed to the top surface of the mounting frame, the telescopic end of the cylinder passes through the top surface of the mounting frame and is fixed to the top surface of the movable shell, a PLC controller is fixed to one side of the side plate, and both the cylinder and the servo motor are electrically connected to the PLC controller.

[0008] As a further embodiment of this utility model, a laser rangefinder is fixed on the inner top surface of the mounting bracket. The laser rangefinder is located above the conveyor belt and is electrically connected to the PLC controller.

[0009] As a further embodiment of this utility model, a limiting groove is provided on one side of the inner wall of the movable groove on the right side, and a slide bar is fixed on the right side of the mounting bracket, with the slide bar slidingly disposed inside the limiting groove.

[0010] As a further embodiment of this utility model, the bottom surface of the slide bar is provided with a plurality of rollers, which are evenly distributed along the length direction of the slide bar, and the rollers are slidably disposed within the limiting groove.

[0011] As a further embodiment of this utility model, two guide rods are slidably inserted into the top surface of the mounting bracket, the guide rods passing through the top surface of the mounting bracket and fixed to the top surface of the movable shell.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] This thickness adjustment extrusion equipment, through the setting of the extrusion structure, the cylinder extends and drives the movable shell to descend, so that the extrusion roller extrudes the hose in the conveyor according to the extrusion thickness required by the hose. The servo motor drives the lead screw to rotate, and the rotation of the lead screw drives the mounting frame to move on the conveyor belt, thereby moving the extrusion roller to the area of ​​the hose where the thickness adjustment is not uniform for extrusion.

[0014] Meanwhile, the servo motor can drive the mounting frame to reciprocate on the conveyor belt via forward and reverse rotation through the lead screw, so that the extrusion roller can reciprocate to extrude and adjust the thickness of the hose, thereby improving the thickness adjustment effect of the device on the hose and ensuring the performance and reliability of the hose after thickness adjustment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of an ultraviolet light curing inner lining hose thickness adjustment extrusion device proposed in this utility model;

[0016] Figure 2 This is a schematic diagram showing the disassembled structure of an ultraviolet light curing inner lining hose thickness adjustment extrusion device proposed in this utility model;

[0017] Figure 3 This is a schematic diagram of the disassembled structure of the mounting bracket of a UV-curable inner lining hose thickness adjustment extrusion device proposed in this utility model;

[0018] Figure 4 This utility model proposes a UV-curable inner lining hose thickness adjustment extrusion device. Figure 2 Enlarged structural diagram at point A in the middle.

[0019] In the diagram: 1. Conveyor belt; 2. Mounting frame; 201. Extrusion roller; 202. Side plate; 203. Movable groove; 204. Lead screw; 205. Movable housing; 206. Cylinder; 3. Laser rangefinder sensor; 4. Limiting groove; 401. Sliding bar; 5. Roller; 6. Guide rod. Detailed Implementation

[0020] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] like Figures 1-4As shown, a UV-curable inner lining hose thickness adjustment extrusion device includes a conveyor belt 1. A mounting frame 2 is provided on the top surface of the conveyor belt 1. The mounting frame 2 is U-shaped. An extrusion structure is provided above the conveyor belt 1. The extrusion structure includes two extrusion rollers 201 fixed inside the mounting frame 2. Side plates 202 are fixed on both sides of the conveyor belt 1. Two movable grooves 203 are opened on the top surface of the two side plates 202. The mounting frame 2 is slidably disposed inside the movable grooves 203. A lead screw 204 is rotatably disposed inside the movable groove 203 on the left side. The lead screw 204 is threadedly connected to the mounting frame 2.

[0024] In this embodiment, a servo motor is fixed to one side of the side plate 202. The output end of the servo motor passes through one side of the side plate 202 and is fixed to one end of the lead screw 204. A movable shell 205 is provided inside the mounting frame 2. The extrusion rollers 201 are rotatably arranged inside the movable shell 205. The two extrusion rollers 201 are arranged in parallel. A cylinder 206 is fixed to the top surface of the mounting frame 2. The telescopic end of the cylinder 206 passes through the top surface of the mounting frame 2 and is fixed to the top surface of the movable shell 205. A PLC controller is fixed to one side of the side plate 202. The cylinder 206 and the servo motor are both electrically connected to the PLC controller. Through the extrusion structure, the conveyor belt 1 transports the hose. The operator starts the cylinder 206 through the PLC controller. The cylinder 206 extends and drives the movable shell 205 to descend, causing the extrusion rollers 201 to move downwards. 01. The hose is compressed according to the required compression thickness. At this time, the compression roller 201 is fixed in a fixed position on the conveyor belt 1 to compress the hose for thickness adjustment. When there is still an uneven area after the hose is compressed at the fixed position, the operator starts the servo motor to drive the lead screw 204 to rotate. The rotation of the lead screw 204 drives the mounting frame 2 to move on the conveyor belt 1, so that the compression roller 201 moves to the area of ​​the hose that has not been uniformly compressed for compression. The moving speed of the mounting frame 2 is greater than the conveying speed of the conveyor belt 1. At the same time, the servo motor can drive the mounting frame 2 to move back and forth on the conveyor belt 1 through the lead screw 204, so that the compression roller 201 can perform reciprocating compression and thickness adjustment on the hose, thereby improving the thickness adjustment effect of the device on the hose and ensuring the performance and reliability of the hose after thickness adjustment.

[0025] In this embodiment, a laser rangefinder 3 is fixed on the inner top surface of the mounting frame 2. The laser rangefinder 3 is located above the conveyor belt 1 and is electrically connected to the PLC controller. When the hose is pressed by the extrusion roller 201, the laser rangefinder 3 monitors the thickness of the extruded hose and feeds the monitoring data back to the PLC controller. If the extruded thickness is not up to standard, the PLC controller controls the servo motor and cylinder 206 to make the extrusion roller 201 press the hose to adjust its thickness.

[0026] In this embodiment, a limiting groove 4 is provided on one side of the inner wall of the right movable groove 203. A slide bar 401 is fixed on the right side of the mounting frame 2. The slide bar 401 and the limiting groove 4 are slidably arranged inside the mounting frame 2. When the mounting frame 2 moves under the action of the lead screw 204, the cooperation between the limiting groove 4 and the slide bar 401 can prevent the mounting frame 2 from shaking when it moves, thereby improving the stability of the device.

[0027] In this embodiment, the bottom surface of the slide bar 401 is rotatably provided with a number of rollers 5. The number of rollers 5 are evenly distributed along the length direction of the slide bar 401. The rollers 5 are slidably disposed inside the limiting groove 4. When the mounting bracket 2 slides in the movable groove 203, the slide bar 401 slides in the limiting groove 4. The number of rollers 5 can make its sliding smoother.

[0028] In this embodiment, two guide rods 6 are slidably inserted into the top surface of the mounting frame 2. The guide rods 6 pass through the top surface of the mounting frame 2 and are fixed to the top surface of the movable shell 205. When the cylinder 206 drives the movable shell 205 to rise and fall, the guide rods 6 can guide and limit the movement of the movable shell 205.

[0029] Working Principle: In operation, conveyor belt 1 transports the hose. The operator activates cylinder 206 via PLC controller. Cylinder 206 extends, causing movable housing 205 to descend, allowing extrusion roller 201 to extrude the hose according to the required extrusion thickness. At this time, extrusion roller 201 is fixed in position on conveyor belt 1, extruding the hose to achieve the desired thickness. If uneven areas remain after extrusion at the fixed position, the operator activates servo motor to rotate lead screw 204. The rotation of lead screw 204 moves mounting frame 2 on conveyor belt 1, causing extrusion roller 201 to move to the unevenly extruded area of ​​the hose for extrusion. The moving speed of mounting frame 2 is greater than the conveying speed of conveyor belt 1. Simultaneously, the servo motor can rotate in both directions, driving mounting frame 2 to reciprocate on conveyor belt 1 via lead screw 204. The extrusion roller 201 can reciprocate to extrude and adjust the thickness of the hose. After the hose is extruded by the extrusion roller 201, the laser range sensor 3 monitors the thickness of the extruded hose and feeds the monitoring data back to the PLC controller. If the extruded thickness is not up to standard, the PLC controller controls the servo motor and cylinder 206 to make the extrusion roller 201 extrude and adjust the thickness of the hose. When the mounting frame 2 moves under the action of the lead screw 204, the matching of the limiting groove 4 and the slide bar 401 can prevent the mounting frame 2 from shaking during movement and improve the stability of the device. When the mounting frame 2 slides in the movable groove 203, the slide bar 401 slides in the limiting groove 4, and several rollers 5 can make its sliding smoother. When the cylinder 206 drives the movable shell 205 to rise and fall, the guide rod 6 can guide and limit the movement of the movable shell 205.

[0030] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A UV-curable inner lining hose thickness adjustment and extrusion device, comprising a conveyor belt (1), characterized in that: The top surface of the conveyor belt (1) is provided with a mounting frame (2), which is U-shaped. An extrusion structure is provided above the conveyor belt (1). The extrusion structure includes two extrusion rollers (201) fixed inside the mounting frame (2). Side plates (202) are fixed on both sides of the conveyor belt (1). Two movable grooves (203) are opened on the top surface of the two side plates (202). The mounting frame (2) is slidably arranged inside the movable grooves (203). A lead screw (204) is rotatably arranged inside the movable groove (203) on the left side. The lead screw (204) is threadedly connected to the mounting frame (2).

2. The UV-curable inner lining tubing thickness adjustment and extrusion equipment according to claim 1, characterized in that, A servo motor is fixed to one side of the side plate (202). The output end of the servo motor passes through one side of the side plate (202) and is fixed to one end of the lead screw (204). A movable shell (205) is provided inside the mounting frame (2). The extrusion roller (201) is rotatably arranged inside the movable shell (205). The two extrusion rollers (201) are arranged in parallel. A cylinder (206) is fixed to the top surface of the mounting frame (2). The telescopic end of the cylinder (206) passes through the top surface of the mounting frame (2) and is fixed to the top surface of the movable shell (205). A PLC controller is fixed to one side of the side plate (202). The cylinder (206) and the servo motor are both electrically connected to the PLC controller.

3. The UV-curable inner liner tubing thickness adjustment and extrusion equipment according to claim 2, characterized in that, A laser rangefinder (3) is fixed on the inner top surface of the mounting bracket (2). The laser rangefinder (3) is located above the conveyor belt (1) and is electrically connected to the PLC controller.

4. The UV-curable inner lining tubing thickness adjustment and extrusion equipment according to claim 3, characterized in that, A limiting groove (4) is provided on one side of the inner wall of the movable groove (203) on the right side. A slide bar (401) is fixed on the right side of the mounting bracket (2). The slide bar (401) slides inside the limiting groove (4).

5. The UV-curable inner liner tubing thickness adjustment and extrusion equipment according to claim 4, characterized in that, The bottom surface of the slide bar (401) is rotatably provided with several rollers (5), which are evenly distributed along the length of the slide bar (401), and the rollers (5) are slidably disposed inside the limiting groove (4).

6. The UV-curable inner liner tubing thickness adjustment and extrusion equipment according to claim 5, characterized in that, Two guide rods (6) are slidably inserted into the top surface of the mounting bracket (2), and the guide rods (6) pass through the top surface of the mounting bracket (2) and are fixed to the top surface of the movable shell (205).

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