Feeding equipment for aluminum alloy ingot machining
By designing quick-change and calibration mechanisms, the aluminum alloy ingot feeding equipment achieves rapid fixture replacement and material calibration, solving the problem of traditional equipment being unable to quickly position itself, thus improving production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202423113434.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Traditional aluminum alloy ingot feeding equipment cannot quickly calibrate and position materials of different shapes, causing production line shutdowns and increasing manual intervention, thus raising labor costs.
It adopts a quick-change mechanism and a calibration mechanism. The quick-change mechanism realizes the quick change of the fixture through the slide and spring structure, and the calibration mechanism realizes the automatic calibration of the material through the pneumatic system and the turntable structure.
It significantly reduced fixture changeover time, improved production efficiency, simplified operating procedures, reduced human resource input, and maintained smooth production line operation.
Smart Images

Figure CN223534217U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material feeding technology, and in particular to a material feeding device for processing aluminum alloy ingots. Background Technology
[0002] Feeding equipment for aluminum alloy ingot processing is typically used to lift and transport aluminum ingots from storage or transportation areas to processing areas, such as melting, extrusion, or casting processes. The selection of this equipment is usually determined by factors such as the factory's production scale, the specifications of the aluminum ingots, the conveying distance, and automation requirements.
[0003] Traditional aluminum alloy ingot feeding equipment cannot quickly calibrate and position materials of different shapes. Changing the fixture may take a long time, which will cause the production line to stop and reduce capacity, increase manual intervention and increase labor costs. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model provides a feeding device for aluminum alloy ingot processing.
[0005] This utility model is achieved using the following technical solution: a feeding device for aluminum alloy ingot processing, comprising a quick-change mechanism, a calibration mechanism, and a conveying mechanism. The quick-change mechanism is located at the top of the conveying mechanism, and the calibration mechanism is also located at the top of the conveying mechanism. The quick-change mechanism includes a fixed plate with a sliding groove inside. A fixed block is fixedly connected to the right side of the fixed plate. A clamping plate is slidably connected to the outer wall of the sliding groove. A slot is provided at the end of the clamping plate near the fixed block. A first fixed block is fixedly connected to the top of the first fixed block. A sliding rod is slidably connected inside the first fixed block. The sliding rod is slidably connected to the inside of the fixed block. A handle is fixedly connected to the end of the sliding rod away from the slot. A spring is contacted on the outer wall of the sliding rod. A limit plate is fixedly connected to the outer wall of the sliding rod. A locking block is fixedly connected to the end of the sliding rod away from the handle. The locking block is contacted on the outer wall of the slot.
[0006] With the above technical solution, by pulling the sliding rod, the locking block disengages from the slot, allowing the clamping plate to slide out along the outer wall of the slot for replacement. When the clamp to be replaced is pushed back in, the spring increases the pressure on the limiting plate through its elasticity, fixing the limiting plate to the sliding rod and ensuring that the locking block is fully engaged inside the slot, preventing the clamping plate from disengaging. Quick clamp replacement can significantly reduce downtime, thereby improving production efficiency. At the same time, simplifying the clamps makes it easier for operators to learn, thereby reducing training time and further reducing the investment of human resources.
[0007] As a further improvement to the above solution, the calibration mechanism includes a support plate, the inner wall of the support plate is provided with a sliding groove, a connecting column is fixedly connected to the top of the support plate, a pressure tank is fixedly connected to the top of the support plate, and four sliding grooves are provided, which are symmetrically arranged around the center of the support plate.
[0008] As a further improvement to the above solution, an air pipe is connected to the top of the connecting column, and a cylinder is connected to the end of the air pipe away from the pressure tank. A connecting block is fixedly connected to the output end of the cylinder, a fixing rod is fixedly connected inside the connecting block, and a connecting plate is rotatably connected to the outer wall of the fixing rod.
[0009] As a further improvement to the above solution, a turntable is fixedly connected to the end of the connecting plate away from the fixed rod. The turntable is rotatably connected to the outer wall of the connecting column. A fixed column is fixedly connected to the top of the turntable. A connecting plate is rotatably connected to the outer wall of the fixed column. A fixed rod is rotatably connected to the end of the connecting plate away from the fixed column.
[0010] As a further improvement to the above solution, the bottom of the fixing rod is fixedly connected to the top of the fixing plate, and a slider is fixedly connected to the outer wall of the fixing plate, and the slider is slidably connected to the outer wall of the slide groove.
[0011] With the above technical solution, when the material moves to the middle of the conveyor belt, the pressure tank provides power to the cylinder through the air pipe. The cylinder moves by pushing the connecting block. The connecting block is fixed to the fixed rod. The fixed rod rotates with the connecting plate, thereby driving the turntable to rotate around the connecting column. At the same time, the fixed column is fixed on the top of the turntable. The fixed column rotates around the connecting column, thereby driving the fixed rod to move through the connecting plate. The bottom of the fixed rod is fixed to the fixed plate. A slider is fixed on the outer wall of the fixed plate, so that the slider slides on the outer wall of the chute, thereby ensuring that the fixed rod moves in the specified direction, thereby calibrating the material, saving the time of realigning or repositioning the material, thereby improving production efficiency and maintaining the smooth operation of the production line.
[0012] As a further improvement to the above solution, the conveying mechanism includes a first fixed plate, a second fixed plate fixedly connected to the outer wall of the first fixed plate, the second fixed plate fixedly connected to the bottom of the support plate, and a support base fixedly connected to the outer wall of the first fixed plate.
[0013] As a further improvement to the above solution, a motor is fixedly connected to the top of the support base, a rotating rod is fixedly connected to the output end of the motor, the rotating rod is rotatably connected inside the fixed plate, and a conveyor belt is rotatably connected to the outer wall of the rotating rod.
[0014] Through the above technical solution, the motor drives the conveyor belt to rotate through the rotating rod, thereby ensuring that the material moves evenly on the surface of the conveyor belt and thus ensuring the stability of the material.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] This invention allows for quick fixture replacement by pulling the sliding rod, which disengages the locking block from the slot, allowing the clamping plate to slide out along the outer wall of the slot. When the fixture to be replaced is pushed back in, the spring increases pressure on the limiting plate through its elasticity, fixing the limiting plate to the sliding rod and ensuring the locking block is fully engaged inside the slot, preventing the clamping plate from disengaging. This quick fixture replacement significantly reduces downtime, thereby improving production efficiency. At the same time, the simplified fixture makes it easier for operators to learn, reducing training time and further reducing the investment of human resources.
[0017] This invention utilizes a pressure tank to power a cylinder via an air pipe when the material moves to the middle of the conveyor belt. The cylinder then pushes a connecting block to move. The connecting block is fixed to a fixed rod, which rotates with a connecting plate, causing a turntable to rotate around a connecting column. Simultaneously, a fixed column is fixed at the top of the turntable. This fixed column rotates around the connecting column, causing the fixed rod to move via the connecting plate. The bottom of the fixed rod is fixed to the fixed plate, and a slider is fixed to the outer wall of the fixed plate, allowing the slider to slide along the outer wall of a groove. This ensures the fixed rod moves in a specified direction, thus calibrating the material and saving time spent on material realignment or repositioning, thereby improving production efficiency and maintaining smooth production line operation. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the quick-change mechanism of this utility model;
[0020] Figure 3 This is a schematic diagram of the calibration mechanism of this utility model;
[0021] Figure 4 This utility model Figure 3 Enlarged structural diagram of section A in the middle;
[0022] Figure 5 This is a schematic diagram of the conveying mechanism of this utility model.
[0023] Explanation of key symbols:
[0024] 1. Quick-change mechanism; 101. Fixed plate; 102. Slide groove; 103. Fixed block; 104. Clamping plate; 105. Slot; 106. Fixed block one; 107. Slide rod; 108. Handle; 109. Spring; 110. Limiting plate; 111. Locking block; 2. Calibration mechanism; 201. Support plate; 202. Slide groove one; 203. Connecting column; 204. Pressure tank; 205. Air pipe; 206. Cylinder; 207. Connecting block; 208. Fixed rod; 209. Connecting plate; 210. Turntable; 211. Fixed column; 212. Connecting plate one; 213. Fixed rod one; 214. Slider; 3. Conveying mechanism; 301. Fixed plate one; 302. Fixed plate two; 303. Support base; 304. Motor; 305. Rotating rod; 306. Conveyor belt. Detailed Implementation
[0025] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0026] Example:
[0027] Please combine Figure 1-5 The feeding device for aluminum alloy ingot processing in this embodiment includes a quick-change mechanism 1, a calibration mechanism 2 and a conveying mechanism 3. The quick-change mechanism 1 is located on top of the conveying mechanism 3, and the calibration mechanism 2 is located on top of the conveying mechanism 3.
[0028] The quick-change mechanism 1 includes a fixed plate 101, a sliding groove 102 inside the fixed plate 101, a fixed block 103 fixedly connected to the right side of the fixed plate 101, a clamping plate 104 slidably connected to the outer wall of the sliding groove 102, a slot 105 opened at the end of the clamping plate 104 near the fixed block 103, a fixed block 106 fixedly connected to the top of the fixed block 106, a sliding rod 107 slidably connected inside the fixed block 106, the sliding rod 107 slidably connected inside the fixed block 103, a handle 108 fixedly connected to the end of the sliding rod 107 away from the slot 105, a spring 109 contacting the outer wall of the sliding rod 107, a limit plate 110 fixedly connected to the outer wall of the sliding rod 107, and a locking block 111 fixedly connected to the end of the sliding rod 107 away from the handle 108, the locking block 111 contacting the outer wall of the slot 105.
[0029] The calibration mechanism 2 includes a support plate 201, a sliding groove 202 is provided on the inner wall of the support plate 201, a connecting column 203 is fixedly connected to the top of the support plate 201, and a pressure tank 204 is fixedly connected to the top of the support plate 201. There are four sliding grooves 202, and the four sliding grooves 202 are symmetrically arranged around the center of the support plate 201.
[0030] A gas pipe 205 is connected to the top of the connecting column 203. A cylinder 206 is connected to the end of the gas pipe 205 away from the pressure tank 204. A connecting block 207 is fixedly connected to the output end of the cylinder 206. A fixing rod 208 is fixedly connected inside the connecting block 207. A connecting plate 209 is rotatably connected to the outer wall of the fixing rod 208.
[0031] A turntable 210 is fixedly connected to the end of the connecting plate 209 away from the fixed rod 208. The turntable 210 is rotatably connected to the outer wall of the connecting column 203. A fixed column 211 is fixedly connected to the top of the turntable 210. A connecting plate 212 is rotatably connected to the outer wall of the fixed column 211. A fixed rod 213 is rotatably connected to the end of the connecting plate 212 away from the fixed column 211.
[0032] The bottom of the fixing rod 213 is fixedly connected to the top of the fixing plate 101, and the outer wall of the fixing plate 101 is fixedly connected to the slider 214, which is slidably connected to the outer wall of the slide groove 202.
[0033] The conveying mechanism 3 includes a first fixed plate 301, a second fixed plate 302 fixedly connected to the outer wall of the first fixed plate 301, the second fixed plate 302 fixedly connected to the bottom of the support plate 201, and a support seat 303 fixedly connected to the outer wall of the first fixed plate 301.
[0034] A motor 304 is fixedly connected to the top of the support base 303. A rotating rod 305 is fixedly connected to the output end of the motor 304. The rotating rod 305 is rotatably connected inside the fixed plate 301. A conveyor belt 306 is rotatably connected to the outer wall of the rotating rod 305.
[0035] The implementation principle of the feeding device for aluminum alloy ingot processing in this embodiment is as follows: the motor 304 drives the conveyor belt 306 to rotate through the rotating rod 305, thereby ensuring that the material moves evenly on the surface of the conveyor belt 306 and thus ensuring the stability of the material. When the material moves to the middle of the conveyor belt 306, the pressure tank 204 provides power to the cylinder 206 through the air pipe 205. The cylinder 206 moves by pushing the connecting block 207. The connecting block 207 is fixed to the fixed rod 208. The fixed rod 208 rotates with the connecting plate 209, thereby driving the turntable 210 to rotate around the connecting column 203. At the same time, the fixed column 211 is fixed at the top of the turntable 210. At this time, the fixed column 211 rotates around the connecting column 203, thereby driving the fixed rod 213 to move through the connecting plate 212. The bottom of the fixed rod 213 is fixed to the fixed plate 101. The slider 214 is fixed on the outer wall of the fixed plate 101, so that the slider 213 moves. 14 slides on the outer wall of the slide groove 202, thereby ensuring that the fixed rod 213 moves in the specified direction, thus calibrating the material and saving time for realigning or repositioning the material, thereby improving production efficiency and maintaining the smooth operation of the production line. In order to facilitate the calibration of materials of different shapes, the slide rod 107 is pulled by the handle 108. At this time, the locking block 111 disengages from the slot 105, so that the clamping plate 104 slides out along the outer wall of the slide groove 102 for replacement. When the fixture to be replaced is pushed back in, the spring 109 increases the pressure on the limiting plate 110 through the elastic force. The limiting plate 110 is fixed to the slide rod 107, so that the locking block 111 is completely locked inside the slot 105, preventing the clamping plate 104 from disengaging. Quick fixture replacement can significantly reduce downtime, thereby improving production efficiency. At the same time, simplifying the fixture makes it easier for operators to get started, thereby reducing training time and further reducing the investment of human resources.
[0036] The above embodiments are merely preferred embodiments of this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-substantial changes and substitutions made by those skilled in the art based on this utility model shall fall within the scope of protection claimed by this utility model.
Claims
1. A feeding device for processing aluminum alloy ingots, characterized in that, The device includes a quick-change mechanism (1), a calibration mechanism (2), and a conveying mechanism (3). The quick-change mechanism (1) is located on top of the conveying mechanism (3), and the calibration mechanism (2) is located on top of the conveying mechanism (3). The quick-change mechanism (1) includes a fixed plate (101), a sliding groove (102) is provided inside the fixed plate (101), a fixed block (103) is fixedly connected to the right side of the fixed plate (101), a clamping plate (104) is slidably connected to the outer wall of the sliding groove (102), and a slot (105) is provided at one end of the clamping plate (104) near the fixed block (103). The top of the fixed block (106) is... A fixing block (106) is fixedly connected, and a sliding rod (107) is slidably connected inside the fixing block (106). The sliding rod (107) is slidably connected inside the fixing block (103). A handle (108) is fixedly connected to one end of the sliding rod (107) away from the slot (105). A spring (109) is provided in contact with the outer wall of the sliding rod (107). A limit plate (110) is fixedly connected to the outer wall of the sliding rod (107). A locking block (111) is fixedly connected to one end of the sliding rod (107) away from the handle (108). The locking block (111) is provided in contact with the outer wall of the slot (105).
2. The feeding equipment for aluminum alloy ingot processing as described in claim 1, characterized in that: The calibration mechanism (2) includes a support plate (201), the inner wall of the support plate (201) is provided with a sliding groove (202), the top of the support plate (201) is fixedly connected with a connecting column (203), the top of the support plate (201) is fixedly connected with a pressure tank (204), and four sliding grooves (202) are provided, which are symmetrically arranged around the center of the support plate (201).
3. The feeding equipment for aluminum alloy ingot processing as described in claim 2, characterized in that: The top of the connecting column (203) is connected to an air pipe (205), and the end of the air pipe (205) away from the pressure tank (204) is connected to a cylinder (206). The output end of the cylinder (206) is fixedly connected to a connecting block (207), and a fixing rod (208) is fixedly connected inside the connecting block (207). A connecting plate (209) is rotatably connected to the outer wall of the fixing rod (208).
4. The feeding equipment for aluminum alloy ingot processing as described in claim 3, characterized in that: A turntable (210) is fixedly connected to one end of the connecting plate (209) away from the fixed rod (208). The turntable (210) is rotatably connected to the outer wall of the connecting column (203). A fixed column (211) is fixedly connected to the top of the turntable (210). A connecting plate (212) is rotatably connected to the outer wall of the fixed column (211). A fixed rod (213) is rotatably connected to one end of the connecting plate (212) away from the fixed column (211).
5. The feeding equipment for aluminum alloy ingot processing as described in claim 4, characterized in that: The bottom of the fixing rod (213) is fixedly connected to the top of the fixing plate (101), and the outer wall of the fixing plate (101) is fixedly connected to the slider (214), which is slidably connected to the outer wall of the groove (202).
6. The feeding equipment for aluminum alloy ingot processing as described in claim 1, characterized in that: The conveying mechanism (3) includes a first fixed plate (301), a second fixed plate (302) is fixedly connected to the outer wall of the first fixed plate (301), the second fixed plate (302) is fixedly connected to the bottom of the support plate (201), and a support seat (303) is fixedly connected to the outer wall of the first fixed plate (301).
7. The feeding equipment for aluminum alloy ingot processing as described in claim 6, characterized in that: A motor (304) is fixedly connected to the top of the support base (303), and a rotating rod (305) is fixedly connected to the output end of the motor (304). The rotating rod (305) is rotatably connected inside the fixed plate (301), and a conveyor belt (306) is rotatably connected to the outer wall of the rotating rod (305).