Material taking device of carrier roller assembling machine
By designing a material handling device for the idler roller assembly machine, the automatic stacking and sorting of idler roller components is achieved by using a motor-driven lead screw and telescopic plate, which solves the problem of time-consuming manual assembly and improves production efficiency.
Patent Information
- Application Number
- CN202422976604.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In the current idler roller assembly machine, there are many idler roller parts during the material handling process. Manually assembling them one by one consumes manpower and time, which affects production efficiency.
Design a material handling device for an idler roller assembly machine, comprising a base, a material handling tray, an alignment block, a storage box, a pushing component, and a stacking component. The device utilizes a motor-driven lead screw and a telescopic plate to automatically stack and sort the idler roller components, pushing them onto the conveyor column according to the assembly sequence.
It enables automatic sorting and assembly of idler roller components, reducing manual operation and improving production efficiency.
Smart Images

Figure CN223534365U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of idler roller production, and in particular to a material handling device for an idler roller assembly machine. Background Technology
[0002] Idler assembly refers to the process of assembling the various components of an idler together to form a complete idler unit. Idlers are an important component of conveyor belt systems, used to support the conveyor belt and reduce frictional resistance during operation.
[0003] The existing idler roller assembly machine usually requires manual removal of the idler roller components and sequential placement onto the assembly machine. However, since there are many components used in idler roller assembly, manual placement of these components onto the assembly machine is labor-intensive and time-consuming, which affects production efficiency and is quite inconvenient.
[0004] Therefore, it is necessary to design a material handling device for an idler assembly machine that can automatically stack and sort idler roller components, making it easier to directly put the groups of idler roller components onto the idler assembly machine for assembly, reducing manual operation and improving production efficiency. Utility Model Content
[0005] To overcome the shortcomings of existing idler assembly machines, such as the large number of idler assembly parts that require manual placement onto the assembly machine, which is labor-intensive, time-consuming, and affects production efficiency, this utility model provides an idler assembly machine material handling device that can automatically stack and sort idler parts, facilitating the direct placement of groups of idler parts onto the idler assembly machine for assembly, reducing manual operation, and improving production efficiency.
[0006] The technical implementation of this utility model is as follows: a material picking device for a roller assembly machine includes a base, a picking plate, an alignment block, a storage box, a pushing component, and a stacking component. The picking plate is connected to the left rear part of the base. The upper sides of both the left and right sides of the base are connected to two alignment blocks. A storage box is placed on the upper side of the base and is located between the alignment blocks. A pushing component is provided on the right side of the base, and a stacking component is provided on the pushing component.
[0007] Optionally, the storage box has multiple slots on the right side.
[0008] Optionally, the storage box has multiple discharge ports on the left side.
[0009] Optionally, the moving assembly includes a first motor, a first lead screw, a fixed block, a moving plate, a second motor, a limit rod, a second lead screw, a moving block, and a telescopic plate. The first motor is connected to the front right side of the base, and the first lead screw is connected to the output shaft of the first motor. The fixed block is connected to the rear right side of the base. The first lead screw is rotatably connected to the fixed block. The moving plate is threadedly connected to the first lead screw and contacts the right side of the base. The second motor is connected to the upper right side of the moving plate, and the limit rod is connected to the upper right side of the moving plate. The second lead screw is connected to the output shaft of the second motor and rotatably connected to the limit rod. The moving block is threadedly connected to the second lead screw and slidably connected to the limit rod. The telescopic plate is connected to the lower side of the moving block.
[0010] Optionally, the stacking assembly includes a third motor, a connecting block, a fourth motor, a support plate, and a conveying column. The third motor is connected to the left side of the moving plate, the connecting block is connected to the output shaft of the third motor, the fourth motor is connected to the upper part of the connecting block, the support plate is connected to the output shaft of the fourth motor, and the conveying column is connected to the right side of the support plate.
[0011] Optionally, it also includes a pull-out plate, which is slidably engaged with the left side of the storage box.
[0012] The beneficial effects are: by rotating the second lead screw, the moving block moves to the left, and the telescopic plate pushes the roller components out of the discharge port to the conveying column in sequence, so that the roller components are stacked on the conveying column in the assembly order. This achieves the effect of automatically stacking and sorting the roller components, making it easy to directly put the grouped roller components onto the roller assembly machine for assembly, reducing manual operation and improving production efficiency. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0014] Figure 2 This is a three-dimensional structural diagram of the base and stacking box of this utility model.
[0015] Figure 3 This is a three-dimensional structural diagram of the mobile component of this utility model.
[0016] Figure 4 This is a partial three-dimensional structural diagram of the mobile component of this utility model.
[0017] Figure 5 This is a three-dimensional structural diagram of the material stacking assembly of this utility model.
[0018] Figure 6 This is a partial three-dimensional structural diagram of the material stacking assembly of this utility model.
[0019] The markings in the diagram are as follows: 1-base, 2-material receiving tray, 3-alignment block, 4-storage box, 401-slot, 402-discharge port, 5-pull-out plate, 6-first motor, 7-first lead screw, 8-fixed block, 9-moving plate, 10-second motor, 11-limiting rod, 1101-second lead screw, 12-moving block, 1201-telescopic plate, 13-third motor, 14-connecting block, 15-fourth motor, 16-support plate, 1601-material conveying column. Detailed Implementation
[0020] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.
[0021] A material handling device for an idler roller assembly machine, such as Figures 1-6 As shown, the system includes a base 1, a material picking tray 2, an alignment block 3, a storage box 4, a pull-out plate 5, a first motor 6, a first lead screw 7, a fixing block 8, a moving plate 9, a second motor 10, a limit rod 11, a second lead screw 1101, a moving block 12, a telescopic plate 1201, a third motor 13, a connecting block 14, a fourth motor 15, a support plate 16, and a conveying column 1601. The material picking tray 2 is connected to the rear left side of the base 1. Two alignment blocks 3 are connected to the upper sides of both the left and right sides of the base 1. A storage box 4 is placed on the upper side of the base 1, positioned between the alignment blocks 3. The storage box 4 has five slots 401 on its right side and five discharge ports 402 on its left side. A pull-out plate 5 is slidably engaged with the left side of the storage box 4. The first motor 6 is connected to the front right side of the base 1, and the first lead screw 7 is connected to the output shaft of the first motor 6. The rear right side of the base 1 is connected to... There is a fixed block 8. The first lead screw 7 is rotatably connected to the fixed block 8. The first lead screw 7 is threadedly connected to the movable plate 9. The movable plate 9 contacts the right side of the base 1. The upper right side of the movable plate 9 is connected to the second motor 10. The upper right side of the movable plate 9 is connected to the limit rod 11. The output shaft of the second motor 10 is connected to the second lead screw 1101. The second lead screw 1101 is rotatably connected to the limit rod 11. The second lead screw 1101 is threadedly connected to the movable block 12. The movable block 12 is slidably connected to the limit rod 11. The lower side of the movable block 12 is connected to the telescopic plate 1201. The left side of the movable plate 9 is connected to the third motor 13. The output shaft of the third motor 13 is connected to the connecting block 14. The upper part of the connecting block 14 is connected to the fourth motor 15. The output shaft of the fourth motor 15 is connected to the support plate 16. The right side of the support plate 16 is connected to the conveying column 1601.
[0022] When using this device, first place the base 1 in the material handling area of the idler roller assembly machine, then place the five different idler roller components in the storage box 4 according to the assembly sequence, and then place the storage box 4 between the alignment blocks 3. Next, move the pull plate 5 upward to remove it, and then extend the telescopic plate 1201. Then, start the second motor 10 to drive the second lead screw 1101 to rotate, so that the moving block 12 moves to the left along the limit rod 11. The idler roller components are pushed from the discharge port 402 onto the conveying column 1601 through the telescopic plate 1201. Then, start the second motor 10 in reverse, and drive the moving block 12 to move to the right through the lead screw rotation, so that the telescopic plate 1201 moves to the right and contacts the slot 401. Then, start the first motor 6 to drive the first lead screw 7 to rotate on the fixed block 8, so that the moving plate 9 moves backward under the action of the thread, driving the conveying column 1601 to move backward and align. The next discharge port 402 is then rotated, which drives the moving block 12 to move to the left, so that the roller components are pushed out through the discharge port 402 onto the conveying column 1601. Through the above operation, the roller components are stacked on the conveying column 1601 in the assembly sequence. After the stacking is completed, the conveying column 1601 moves above the picking plate 2. Then, the first motor 6 and the second motor 10 are turned off, and the fourth motor 15 is started, which drives the support plate 16 to rotate, so that the conveying column 1601 rotates upward. Then, the third motor 13 is started, which drives the connecting block 14 to rotate downward, so that the conveying column 1601 is positioned above the picking plate 2 and level with it. Then, the stacked roller components are taken out and placed on the picking plate 2, so that the roller components can be automatically stacked and sorted, making it easy to directly put the grouped roller components onto the roller assembly machine for assembly, reducing manual operation and improving production efficiency.
[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that variations may be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A material handling device for an idler roller assembly machine, characterized in that: It includes a base (1), a material picking plate (2), an alignment block (3), a storage box (4), a pushing component and a stacking component. The material picking plate (2) is connected to the left rear part of the base (1). The upper sides of the left and right sides of the base (1) are connected to two alignment blocks (3). The storage box (4) is placed on the upper side of the base (1) and is located between the alignment blocks (3). The right side of the base (1) is provided with a pushing component that can push the idler roller components in sequence. The pushing component is provided with a stacking component that can receive and stack the idler roller components.
2. The material handling device for an idler roller assembly machine according to claim 1, characterized in that: The storage box (4) has multiple slots (401) on the right side.
3. The material handling device for an idler roller assembly machine according to claim 1, characterized in that: The storage box (4) has multiple discharge ports (402) on the left side.
4. The material handling device for an idler roller assembly machine according to claim 1, characterized in that: The moving assembly includes a first motor (6), a first lead screw (7), a fixed block (8), a moving plate (9), a second motor (10), a limit rod (11), a second lead screw (1101), a moving block (12), and a telescopic plate (1201). The first motor (6) is connected to the front right side of the base (1), and the first lead screw (7) is connected to the output shaft of the first motor (6). The fixed block (8) is connected to the right rear side of the base (1). The first lead screw (7) is rotatably connected to the fixed block (8), and the moving plate (9) is threaded onto the first lead screw (7). 9) The movable plate (9) contacts the right side of the base (1). The upper right side of the movable plate (9) is connected to the second motor (10). The upper right side of the movable plate (9) is connected to the limit rod (11). The output shaft of the second motor (10) is connected to the second lead screw (1101). The second lead screw (1101) is rotatably connected to the limit rod (11). The second lead screw (1101) is threadedly connected to the movable block (12). The movable block (12) is slidably connected to the limit rod (11). The lower side of the movable block (12) is connected to the telescopic plate (1201).
5. The material handling device for an idler roller assembly machine according to claim 1, characterized in that: The stacking assembly includes a third motor (13), a connecting block (14), a fourth motor (15), a support plate (16), and a conveying column (1601). The third motor (13) is connected to the left side of the moving plate (9). The connecting block (14) is connected to the output shaft of the third motor (13). The fourth motor (15) is connected to the upper part of the connecting block (14). The support plate (16) is connected to the output shaft of the fourth motor (15). The conveying column (1601) is connected to the right side of the support plate (16).
6. The material handling device for an idler roller assembly machine according to claim 1, characterized in that: It also includes a pull-out plate (5), and the left side of the storage box (4) is slidably connected to the pull-out plate (5).