Integrated block stacking and bonding all-in-one machine

Abstract

The utility model discloses an integrated block stacking and adhering all-in-one machine which comprises a rack, a gluing workbench and a stacking and adhering workbench are arranged on the rack in parallel, a gluing mechanism is arranged on one side of the gluing workbench, and a mechanical arm device is arranged above the gluing workbench and the stacking and adhering workbench. A paper assembly I is glued through the delivery mechanism, the glued paper assembly I is transferred to the position above the stacking workbench through the mechanical arm device, and the glued paper assembly I can be rotated by 180 degrees to be stacked and bonded together according to requirements. The automatic stacking machine is reasonable in structural design, a traditional manual operation mode is replaced, mechanical production of final assembly of block products is achieved, production efficiency is improved, and production cost is reduced. Gluing and bonding are carried out at the same time, transferring and bonding after 180-degree horizontal rotation are achieved through the mechanical arm device, the production cost is reduced, and the production efficiency of products is improved.

Description

Technical Field

[0001] This utility model relates to the field of packaging machinery and equipment, specifically an integrated grid stacking and gluing machine. Background Technology

[0002] The paper divider for bottles, patent number 2015203398627, is suitable for packaging bottles, cans, cups, and barrels. It features low cost, reliable connection, convenient transportation and use, and recyclability, making it a viable alternative to traditional corrugated dividers and possessing significant market potential. To improve processing efficiency and reduce production costs, our company has also developed a paper bending device and method (patent number CN202011198282) and a large-scale paper divider processing device and method (patent number 202111150927.X). However, the paper components processed by these two methods and equipment still require manual bonding to complete the final product. This manual operation is costly and inefficient. To further improve processing efficiency, a mechanized device needs to be developed to replace the existing manual method. Utility Model Content

[0003] The purpose of this invention is to provide an integrated grid stacking and gluing machine that can complete the mechanized processing of the final paper assembly transfer, flipping angle gluing, and bonding, thereby improving the production efficiency of product processing.

[0004] To achieve the above-mentioned objectives, the technical solution adopted by this utility model is as follows:

[0005] The integrated grid and bonding machine includes a frame, on which a gluing worktable and a bonding worktable are arranged side by side. A gluing mechanism is provided on one side of the gluing worktable, and a robotic arm device is provided above the gluing worktable and the bonding worktable.

[0006] The robotic arm device includes a crossbeam, a slide module I, a movable seat, a slide module II, a rotary cylinder, and a suction cup frame. The crossbeam is located above the frame and is positioned above the dispensing worktable and the paper stacking worktable. There are two parallel crossbeams. A double parallel horizontal slide module I is fixedly mounted on the crossbeam. The double parallel horizontal slide module I includes a slide rail I and a slide base I. A movable seat is fixedly mounted on the slide base I. A vertical slide module II is fixedly mounted on the movable seat. The vertical slide module II includes a slide rail II and a slide base II. A support frame is fixedly connected to the slide base II. A horizontal rotary cylinder is fixedly connected to the lower end of the support frame. The rotary cylinder is connected to a suction cup frame. Suction cups are arranged at the lower end of the suction cup frame.

[0007] The gluing mechanism includes a slide module III and a gluing frame. The slide module III includes a slide rail III and a slide base III. The slide rail III is fixedly installed on one side of the gluing worktable. A mounting bracket is fixed on the upper end of the slide base III. The gluing frame is perpendicular to the slide rail III and parallel to the slide rail II. One end of the gluing frame is fixedly connected to the mounting bracket. A drip valve is arranged on the gluing frame and is connected to the glue pipeline.

[0008] Furthermore, the stacking worktable includes a conveyor belt, the direction of which is perpendicular to the slide rail I. The frame is equipped with a drive motor, an active roller, and a passive roller connected to the conveyor belt. A limit baffle II is installed on the conveyor belt. The stacked finished products can be transported to the side of the frame via the conveyor belt, making it easier to proceed to the next packaging process.

[0009] Furthermore, a sealing platform is provided on one side of the conveyor belt, which is equipped with a limit baffle III. The sealing platform is used to place paper component II, which is the outermost paper component of the finished product. It is a flat paper without special structure, used to form the outer edge of one side of the paper grid.

[0010] The aforementioned limit baffles I, II, and III are all movable and adjustable, and can be finely adjusted by adjusting the position of the fixing bolts.

[0011] Furthermore, the dual parallel horizontal slide module I can use HIWIN brand linear guides, which include dual parallel slide rails I, a motor, slide blocks I, and synchronous transmission linkages. The motor drives the four slide blocks I on the two slide rails I to move synchronously, and the four corner ends of the moving seat are fixedly connected to the slide blocks I.

[0012] The suction cup frame includes a horizontal frame and multiple pneumatic suction cups. The frame is parallel to the paper stacking worktable, and multiple pneumatic suction cups are distributed on the frame.

[0013] Furthermore, a vertical fixed plate is fixedly installed on the movable seat, the slide rail II is fixedly connected to the fixed plate, the slide seat II is fixedly connected to the support frame by bolts, and a rotary cylinder is fixedly installed at the bottom center of the support frame.

[0014] Furthermore, the slide rail I is equipped with position sensor I and position sensor II, the positions of which can be finely adjusted to sense the positioning of the movable seat above the paper stacking worktable or the glue dispensing worktable.

[0015] Furthermore, the suction cup holder is equipped with a positioning sensor Ⅲ to sense the positioning status of the pneumatic suction cup.

[0016] Furthermore, a sensor IV is also installed on slide rail I to sense the position of the moving seat on the sealing table above the paper stacking workbench, so as to facilitate the completion of the last step of the paper grid stacking process, and to perform the sealing and bonding work of a sealing component of the same size on paper component I.

[0017] The slide rail III is equipped with two position sensors V to detect whether the glue holder has moved to both ends of the paper assembly I.

[0018] The frame is also equipped with a controller and a touch screen. The touch screen is located on the corner of the frame. The controller is connected to the motor, slide module I, slide module II, slide module III, various position sensors, dispensing valve, and pneumatic suction cup, which facilitates the control of the entire equipment operation.

[0019] The working process of this utility model is as follows:

[0020] Before starting, manually place the paper component I, which has been processed by the previous process equipment, into the limiting baffle I of the gluing worktable, and place the paper component II into the limiting baffle III of the sealing worktable. The robotic arm moves to the space above the stacking worktable to make room for the gluing worktable, and the sliding module II moves to the top position.

[0021] Start-up: Slide module III starts working, moving the glue applicator to one end of paper assembly I. The glue dispensing valve opens, and the glue applicator continues to move at a constant speed to the other end of paper assembly I. The glue dispensing valve closes, and the glue application on the topmost paper assembly I of the glue application worktable is complete.

[0022] The robotic arm moves the suction cup frame above the gluing worktable. The slide module II moves the suction cup frame downward. After the suction cup contacts the first paper assembly I, it generates negative pressure to pick up the paper assembly I. The slide module II lifts the suction cup frame upward. The slide module I moves the suction cup frame above the stacking worktable. The suction cup frame moves downward. After the pneumatic suction cup contacts the conveyor belt, it detaches from the paper assembly I. The first paper assembly I completes the transfer action.

[0023] As the suction cup of the robotic arm moves away from the top of the gluing worktable, the gluing frame moves from the other end of the second paper assembly I on the gluing worktable to the end of the second paper assembly I. During the interval when the robotic arm transfers the previous paper assembly I to the stacking worktable, the gluing work of the next paper assembly I is completed.

[0024] The robotic arm moves to the top of the second paper assembly I after gluing, picks up paper assembly I, and moves it to the top of the stacking worktable. The rotary cylinder rotates the second paper assembly I 180 degrees, and then the suction cup frame moves down to stack the second paper assembly I on top of the first paper assembly I, completing the bonding contact.

[0025] In this way, when the odd-numbered paper assembly I is above the stacking worktable, the rotary cylinder does not need to move. When the even-numbered paper assembly I reaches the stacking worktable, it needs to be rotated 180 degrees and then bonded to the previous paper assembly I.

[0026] After the last paper assembly I is glued, the suction cup of the robotic arm moves above the sealing table, picks up paper assembly II, and places it on top of paper assembly I on the stacking worktable to complete the sealing action.

[0027] The robotic arm resets, and the conveyor belt outputs the stacked products.

[0028] The beneficial effects of this utility model are as follows:

[0029] This utility model has a reasonable structural design, which replaces the traditional manual operation method and realizes the mechanized production of the final assembly of the guard products. The gluing and bonding are carried out at the same time. Through the robotic arm device, the product is transferred and bonded after a 180-degree horizontal rotation, which reduces production costs and improves product production efficiency and processing quality. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0031] Figure 2 This is a top view schematic diagram of an embodiment of the present utility model;

[0032] Figure 3 This is a schematic diagram of the suction cup holder structure in an embodiment of the present utility model.

[0033] 1-Gluing worktable, 2-Paper stacking worktable, 3-Slide rail I, 4-Slide seat I, 5-Moving seat, 6-Linear module II, 7-Rotary cylinder, 8-Suction cup frame, 9-Paper assembly I, 10-Motor, 11-Pneumatic suction cup, 12-Crossbeam, 13-Fixed plate; 14-Conveyor belt, 15-Slide rail III, 16-Slide seat III, 17-Gluing frame, 18-Glue dispensing valve, 19-Limit baffle I, 20-Limit baffle II, 21-Limit baffle III, 22-Paper assembly II, 61-Slide rail II, 62-Slide seat II. Detailed Implementation

[0034] As attached Figure 1-3 The integrated grid stacking and bonding machine includes a frame, on which a gluing worktable and a stacking and bonding worktable are arranged side by side. A gluing mechanism is provided on one side of the gluing worktable, and a robotic arm device is provided above the gluing worktable and the stacking and bonding worktable.

[0035] The robotic arm device includes a crossbeam, a slide module I, a movable seat, a slide module II, a rotary cylinder, and a suction cup frame. The crossbeam is located above the frame and is positioned above the dispensing worktable and the paper stacking worktable. There are two parallel crossbeams. A double parallel horizontal slide module I is fixedly mounted on the crossbeam. The double parallel horizontal slide module I includes a slide rail I and a slide base I. A movable seat is fixedly mounted on the slide base I. A vertical slide module II is fixedly mounted on the movable seat. The vertical slide module II includes a slide rail II and a slide base II. A support frame is fixedly connected to the slide base II. A horizontal rotary cylinder is fixedly connected to the lower end of the support frame. The rotary cylinder is connected to a suction cup frame. Suction cups are arranged at the lower end of the suction cup frame.

[0036] The gluing mechanism includes a slide module III and a gluing frame. The slide module III includes a slide rail III and a slide base III. The slide rail III is fixedly installed on one side of the gluing worktable. A mounting bracket is fixed on the upper end of the slide base III. The gluing frame is perpendicular to the slide rail III and parallel to the slide rail II. One end of the gluing frame is fixedly connected to the mounting bracket. A drip valve is arranged on the gluing frame and is connected to the glue pipeline.

[0037] Furthermore, the stacking worktable includes a conveyor belt, the direction of which is perpendicular to the slide rail I. The frame is equipped with a drive motor, an active roller, and a passive roller connected to the conveyor belt. A limit baffle II is installed on the conveyor belt. The stacked finished products can be transported to the side of the frame via the conveyor belt, making it easier to proceed to the next packaging process.

[0038] Furthermore, a sealing platform is provided on one side of the conveyor belt, which is equipped with a limit baffle III. The sealing platform is used to place paper component II, which is the outermost paper component of the finished product. It is a flat paper without special structure, used to form the outer edge of one side of the paper grid.

[0039] The aforementioned limit baffles I, II, and III are all movable and adjustable, and can be finely adjusted by adjusting the position of the fixing bolts.

[0040] Furthermore, the dual parallel horizontal slide module I can use HIWIN brand linear guides, which include dual parallel slide rails I, a motor, slide blocks I, and synchronous transmission linkages. The motor drives the four slide blocks I on the two slide rails I to move synchronously, and the four corner ends of the moving seat are fixedly connected to the slide blocks I.

[0041] The suction cup frame includes a horizontal frame and multiple pneumatic suction cups. The frame is parallel to the paper stacking worktable, and multiple pneumatic suction cups are distributed on the frame.

[0042] Furthermore, a vertical fixed plate is fixedly installed on the movable seat, the slide rail II is fixedly connected to the fixed plate, the slide seat II is fixedly connected to the support frame by bolts, and a rotary cylinder is fixedly installed at the bottom center of the support frame.

[0043] Furthermore, the slide rail I is equipped with position sensor I and position sensor II, the positions of which can be finely adjusted to sense the positioning of the movable seat above the paper stacking worktable or the glue dispensing worktable.

[0044] Furthermore, the suction cup holder is equipped with a positioning sensor Ⅲ to sense the positioning status of the pneumatic suction cup.

[0045] Furthermore, a sensor IV is also installed on slide rail I to sense the position of the moving seat on the sealing table above the paper stacking workbench, so as to facilitate the completion of the last step of the paper grid stacking process, and to perform the sealing and bonding work of a sealing component of the same size on paper component I.

[0046] The slide rail III is equipped with two position sensors V to detect whether the glue holder has moved to both ends of the paper assembly I.

[0047] The frame is also equipped with a controller and a touch screen. The touch screen is located on the corner of the frame. The controller is connected to the motor, slide module I, slide module II, slide module III, various position sensors, dispensing valve, and pneumatic suction cup, which facilitates the control of the entire equipment operation.

[0048] Before starting, manually place the paper component I, which has been processed by the previous process equipment, into the limiting baffle I of the gluing worktable, and place the paper component II into the limiting baffle III of the sealing worktable. The robotic arm moves to the space above the stacking worktable to make room for the gluing worktable, and the sliding module II moves to the top position.

[0049] Start-up: Slide module III starts working, moving the glue applicator to one end of paper assembly I. The glue dispensing valve opens, and the glue applicator continues to move at a constant speed to the other end of paper assembly I. The glue dispensing valve closes, and the glue application on the topmost paper assembly I of the glue application worktable is complete.

[0050] The robotic arm moves the suction cup frame above the gluing worktable. The slide module II moves the suction cup frame downward. After the suction cup contacts the first paper assembly I, it generates negative pressure to pick up the paper assembly I. The slide module II lifts the suction cup frame upward. The slide module I moves the suction cup frame above the stacking worktable. The suction cup frame moves downward. After the pneumatic suction cup contacts the conveyor belt, it detaches from the paper assembly I. The first paper assembly I completes the transfer action.

[0051] As the suction cup of the robotic arm moves away from the glue application table, the glue application frame moves from the other end of the second paper assembly I on the glue application table to the end of the second paper assembly I. During the interval when the robotic arm transfers the previous paper assembly I to the stacking table, the glue application work of the next paper assembly I is completed.

[0052] The robotic arm moves to the top of the second paper assembly I after gluing, picks up paper assembly I, and moves it to the top of the stacking worktable. The rotary cylinder rotates the second paper assembly I 180 degrees, and then the suction cup frame moves down to stack the second paper assembly I on top of the first paper assembly I, completing the bonding contact.

[0053] In this way, when the odd-numbered paper assembly I is above the stacking worktable, the rotary cylinder does not need to move. When the even-numbered paper assembly I reaches the stacking worktable, it needs to be rotated 180 degrees and then bonded to the previous paper assembly I.

[0054] After the last paper assembly I is glued, the suction cup of the robotic arm moves above the sealing table, picks up paper assembly II, and places it on top of paper assembly I on the stacking worktable to complete the sealing action.

[0055] The robotic arm resets, and the conveyor belt outputs the stacked products.

[0056] Furthermore, the aforementioned slide module can be a linear module from the HIWIN brand series, the dispensing valve can be a plunger-type back-suction dispensing valve of the Tianfengtai brand with model number TFT-532, and the position sensor can be a cylindrical photoelectric sensor of E3FA-DN11 2M BY OMS.

[0057] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model. These improvements should also be considered within the scope of protection of the present utility model without creative effort.

Claims

1. An integrated grid stacking and bonding machine, characterized in that: It includes a frame, on which a gluing worktable and a bonding worktable are arranged side by side. A gluing mechanism is provided on one side of the gluing worktable, and a robotic arm device is provided above the gluing worktable and the bonding worktable. Limit baffle I is installed on the gluing worktable; The robotic arm device includes a crossbeam, a slide module I, a movable seat, a slide module II, a rotary cylinder, and a suction cup frame. The crossbeam is located above the frame and is positioned above the dispensing worktable and the paper stacking worktable. There are two parallel crossbeams. A double parallel horizontal slide module I is fixedly mounted on the crossbeam. The double parallel horizontal slide module I includes a slide rail I and a slide base I. A movable seat is fixedly mounted on the slide base I. A vertical slide module II is fixedly mounted on the movable seat. The vertical slide module II includes a slide rail II and a slide base II. A support frame is fixedly connected to the slide base II. A horizontal rotary cylinder is fixedly connected to the lower end of the support frame. The rotary cylinder is connected to a suction cup frame. Suction cups are arranged at the lower end of the suction cup frame. The gluing mechanism includes slide module III and gluing frame.

2. The integrated grid and bonding machine according to claim 1, characterized in that: The slide module Ⅲ includes slide rail Ⅲ and slide base Ⅲ. Slide rail Ⅲ is fixedly installed on one side of the glue application worktable. A mounting bracket is fixed on the upper end of slide base Ⅲ. The glue application bracket is perpendicular to slide rail Ⅲ and parallel to slide rail Ⅱ. One end of the glue application bracket is fixedly connected to the mounting bracket. Glue dispensing valves are arranged on the glue application bracket and are connected to glue pipelines.

3. The integrated grid and bonding machine according to claim 1, characterized in that: The stacking worktable includes a conveyor belt, the direction of which is perpendicular to slide rail I. The frame is equipped with a drive motor, an active roller, a passive roller, and the conveyor belt.

4. The integrated grid and bonding machine according to claim 1, characterized in that: A limit baffle II is provided on the conveyor belt, and a limit baffle III is provided on the packaging table. The packaging table is used to place the paper assembly II. The limit baffle I, limit baffle II and limit baffle III mentioned above are all movable and adjustable.

5. The integrated grid and bonding machine according to claim 1, characterized in that: The double parallel horizontal slide module I uses HIWIN brand linear guide rails, which include double parallel slide rail I, motor, slide I, and synchronous transmission linkage. The motor drives the four slides I on the two slide rails I to move synchronously, and the four corner ends of the moving seat are fixedly connected to the slide I. A vertical fixed plate is fixedly installed on the movable seat. The slide rail II is fixedly connected to the fixed plate. The slide seat II is fixedly connected to the support frame by bolts. A rotary cylinder is fixedly installed at the center of the bottom of the support frame.

6. The integrated grid and bonding machine according to claim 5, characterized in that: The slide rail I is equipped with position sensor I and position sensor II, the positions of which can be finely adjusted to sense the position of the moving seat above the paper stacking worktable or the glue dispensing worktable. The suction cup holder is equipped with a positioning sensor Ⅲ to sense the positioning status of the pneumatic suction cup.

7. The integrated grid and bonding machine according to claim 5, characterized in that: The slide rail I is also equipped with sensor IV, which is used to sense the position of the moving seat on the packaging table above the paper stacking worktable; The slide rail III is equipped with two position sensors V to detect whether the glue holder has moved to both ends of the paper assembly I.

8. The integrated grid stacking and bonding machine according to claim 6 or 7, characterized in that: The frame is also equipped with a controller and a touch screen. The touch screen is located on the corner of the frame. The controller is connected to the motor, slide module I, slide module II, slide module III, various position sensors, dispensing valve, and pneumatic suction cup, which facilitates the control of the entire equipment operation.

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