Heavy-load jacking device for battery pack

Abstract

The utility model belongs to the technical field of battery pack production and transportation, and discloses a battery pack heavy load jacking device which comprises a lifting mechanism, a supporting assembly and a stopping structure. The lifting mechanism comprises a driving part and a cam mechanism, the cam mechanism is in power connection with the driving part, and the driving part drives the cam mechanism to rotate. The supporting assembly is arranged above the lifting mechanism and abuts against the cam mechanism. At least part of the stopping structure is located above the supporting assembly. The heavy-load jacking device for the battery pack can adapt to a heavy-load working condition and has relatively high reliability and durability; by designing different cam contours, various movement rules of the supporting assembly are achieved, stable movement of the supporting assembly in the jacking process is guaranteed, vibration in the movement process is reduced, accurate movement control can be achieved, and the requirement for high precision in the jacking process is met.

Description

Technical Field

[0001] This utility model relates to the field of battery pack production and transportation technology, and in particular to a heavy-duty lifting device for battery packs. Background Technology

[0002] In the battery production process, battery pack lifting devices are used to smoothly and precisely lift the battery pack to the required height at the process station. Therefore, the load capacity, movement accuracy, and stability of the entire lifting device have a significant impact on various processes involved in battery pack assembly. With the development of new energy vehicles, their functions are becoming increasingly sophisticated, and people's demands are constantly rising. Consequently, the requirements for their internal battery packs are also continuously increasing. To achieve greater driving range, battery packs need to have higher capacities, making them larger and heavier. Traditional battery pack lifting devices are unable to lift heavy-duty battery packs and cannot meet the production needs of heavy-duty battery packs.

[0003] Therefore, there is an urgent need for a heavy-duty battery pack lifting device to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a heavy-duty lifting device for battery packs, which is suitable for lifting heavy-duty battery packs and has good applicability.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] A battery pack heavy-duty lifting device is provided, comprising:

[0007] A lifting mechanism, comprising a driving component and a cam mechanism, wherein the cam mechanism is poweredly connected to the driving component, and the driving component drives the cam mechanism to rotate;

[0008] A support assembly is disposed above the lifting mechanism and abuts against the cam mechanism;

[0009] A stop structure, at least a portion of which is located above the support assembly.

[0010] As an alternative to the heavy-duty lifting device for the battery pack, the lifting mechanism further includes a transmission assembly, which is poweredly connected between the drive member and the cam mechanism.

[0011] As an optional solution for the heavy-duty lifting device for the battery pack, the transmission assembly includes a transmission shaft, which is chain-driven with the drive component, and the two cam mechanisms are respectively connected to the two ends of the transmission shaft.

[0012] As an optional solution for the heavy-duty lifting device for the battery pack, the lifting mechanism is provided with two transmission components, the two transmission shafts are arranged in parallel, and the driving component is arranged between the two transmission shafts.

[0013] As an optional solution for the heavy-duty lifting device for the battery pack, the heavy-duty lifting device for the battery pack further includes a guide mechanism, which includes a moving component and a guide component. The guide component extends in the vertical direction, and the moving component is connected to the support component and is movably connected to the guide component.

[0014] As an alternative solution for a heavy-duty lifting device for a battery pack, the moving component includes a fixed member and several rolling members. The fixed member is connected to the support component, the rolling members are connected to the fixed member, and the rolling members abut against the guide component.

[0015] As an alternative to the heavy-duty lifting device for battery packs, the guide assembly includes a first mounting base and a guide shaft, the guide shaft extending in a vertical direction, the first mounting base supporting the guide shaft, and the movable component being movably connected to the guide shaft.

[0016] As an optional solution for the heavy-duty lifting device for the battery pack, the heavy-duty lifting device for the battery pack is provided with multiple guide mechanisms, which are spaced apart from each other.

[0017] As an alternative solution for the heavy-duty lifting device for the battery pack, the heavy-duty lifting device for the battery pack further includes a backstop structure, at least a portion of which is located above the support assembly, and the backstop structure is spaced apart from the stop structure.

[0018] As an optional solution for the heavy-duty lifting device for the battery pack, the anti-reverse structure includes a rotating stop, and the rotating stop has an inclined surface on the side opposite to the blocking structure.

[0019] The beneficial effects of this utility model are:

[0020] This invention provides a heavy-duty battery pack lifting device. When the battery pack moves onto the support assembly, a stop structure blocks the battery pack, preventing further movement. The lifting mechanism is located below the support assembly, and a drive component drives a cam mechanism to rotate, pushing the support assembly upward and thus lifting the heavy-duty battery pack. By using a cam mechanism, this heavy-duty battery pack lifting device is suitable for lifting heavy-duty battery packs, exhibiting high reliability and durability. The direct contact between the cam mechanism and the support assembly reduces energy loss during transmission and improves transmission efficiency. The simple structure and relatively low maintenance costs reduce equipment failure rates and repair expenses. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of the heavy-duty lifting device for the battery pack provided by this utility model;

[0022] Figure 2 This is a schematic diagram of the lifting mechanism of the heavy-duty lifting device for the battery pack provided by this utility model;

[0023] Figure 3 This is a schematic diagram of the support components of the heavy-duty lifting device for the battery pack provided by this utility model;

[0024] Figure 4 This is a schematic diagram of the anti-reverse structure of the heavy-duty lifting device for the battery pack provided by this utility model;

[0025] Figure 5 This is a schematic diagram of the guide mechanism of the heavy-duty lifting device for the battery pack provided by this utility model.

[0026] In the picture:

[0027] 100. Lifting mechanism; 110. Driving component; 120. Cam mechanism; 121. Connecting cam; 122. Roller; 130. Transmission assembly; 131. Drive shaft; 132. First sprocket; 133. Second sprocket; 134. Transmission chain;

[0028] 200, Support assembly; 210, Support frame; 220, Protective plate; 221, First through hole; 222, Second through hole; 230, Abutment part; 240, Positioning part;

[0029] 300, stop-and-go structure;

[0030] 400. Guiding mechanism; 410. Moving component; 411. Fixing component; 412. Rolling component; 420. Guiding assembly; 421. First mounting base; 4211. L-shaped plate; 4212. Reinforcing rib; 422. Guide shaft;

[0031] 500, Anti-reverse structure; 510, Rotation stop; 511, Inclined surface; 520, Second mounting base; 530, First sensor;

[0032] 600. Base. Detailed Implementation

[0033] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0034] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0035] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0036] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0037] like Figures 1 to 5 As shown, the battery pack heavy-duty lifting device of this embodiment includes a lifting mechanism 100, a support assembly 200, and a stop structure 300. The lifting mechanism 100 includes a drive member 110 and a cam mechanism 120, which is poweredly connected to the drive member 110, and the drive member 110 drives the cam mechanism 120 to rotate. The support assembly 200 is disposed above the lifting mechanism 100 and abuts against the cam mechanism 120. At least a portion of the stop structure 300 is located above the support assembly 200.

[0038] The heavy-duty battery pack lifting device provided in this embodiment can lift a battery pack carried by a tray. The support assembly 200 is used to place the tray and battery pack to be lifted. When the tray and battery pack move onto the support assembly 200, the stop structure 300 can block the tray and battery pack, thereby stopping their continued movement. The lifting mechanism 100 is located below the support assembly 200. When the tray and battery pack stop moving, the drive member 110 drives the cam mechanism 120 to rotate, pushing the support assembly 200 upward, thereby lifting the heavy-duty battery pack. After the battery pack completes subsequent processing and assembly, the drive member 110 drives the cam mechanism 120 to rotate again, causing the support assembly 200 to descend, thereby continuing to transport the battery pack onto the support assembly 200, realizing the cyclic lifting of the battery pack.

[0039] This heavy-duty lifting device for the battery pack, using a cam mechanism 120, is suitable for various working conditions and environments, adapting to heavy loads, high speeds, and high temperatures, and possesses high reliability and durability. It ensures smooth movement of the support assembly 200 during lifting, reduces vibration during movement, and enables precise motion control, meeting high-precision requirements during lifting and guaranteeing the safety and performance of the battery pack. Furthermore, the direct contact between the cam mechanism 120 and the support assembly 200 reduces energy loss during transmission, improves transmission efficiency, and features a simple structure and relatively low maintenance costs, thus helping to reduce equipment failure rates and repair expenses.

[0040] Furthermore, the lifting mechanism 100 also includes a transmission assembly 130, which is powered between the drive member 110 and the cam mechanism 120 to ensure stable and effective power transmission between the drive member 110 and the cam mechanism 120.

[0041] In this embodiment, the transmission assembly 130 includes a transmission shaft 131, a first sprocket 132, a second sprocket 133, and a transmission chain 134. The driving member 110 is configured as a drive motor. The first sprocket 132 is connected to the output end of the drive motor. The transmission shaft 131 passes through the second sprocket 133, and the transmission chain 134 is sleeved on the first sprocket 132 and the second sprocket 133, enabling chain transmission between the transmission shaft 131 and the driving member 110. Two cam mechanisms 120 are respectively connected to both ends of the transmission shaft 131, thereby achieving smooth movement of the support assembly 200. In some other embodiments, power transmission between the driving member 110 and the cam mechanism 120 can also be achieved through belt transmission, gear transmission, or other methods.

[0042] Chain drives have no elastic slippage or overall slippage, can maintain an accurate average transmission ratio, and have high transmission efficiency. The chain is made of metal material, and under the same operating conditions, the overall size of the chain drive is smaller, the structure is more compact, and it has a greater overload capacity, enabling it to work in high-temperature, humid, and dusty environments. In addition, compared with gear drives, chain drives have lower manufacturing and installation precision requirements and lower costs.

[0043] Optionally, the lifting mechanism 100 is provided with two transmission components 130, and each end of the transmission shaft 131 is connected to a cam mechanism 120, so that the lifting mechanism 100 can provide four-point support for the support component 200, ensuring the stability of the support component 200. The two transmission shafts 131 are arranged in parallel, and the drive component 110 is located between the two transmission shafts 131. This arrangement can save workshop layout space and reduce production costs.

[0044] Optionally, each cam mechanism 120 includes a connecting cam 121 and a roller 122. The connecting cam 121 is connected to the end face of the drive shaft 131, and the roller 122 is connected to the side of the connecting cam 121 facing away from the drive shaft 131. The center of the roller 122 is staggered with the rotation center of the drive shaft 131, so that the center of the roller 122 can rotate around the drive shaft 131. The support assembly 200 abuts against the roller 122. This arrangement can convert the sliding friction between the support assembly 200 and the cam mechanism 120 into rolling friction, thereby reducing energy loss during lifting, improving energy efficiency, saving operating costs, and reducing wear on the support assembly 200 and the cam mechanism 120, thus extending the service life of the heavy-duty lifting device for the battery pack.

[0045] Furthermore, the support assembly 200 includes a support frame 210, a protective plate 220, and abutment members 230. The support frame 210 is a frame structure used to connect and fix the support assembly 200, ensuring the structural strength of the support assembly 200. The protective plate 220 is connected above the support frame 210 to protect the lifting device and operators, ensuring operational safety. Multiple abutment members 230 are provided, and each abutment member 230 is connected below the support frame 210 and abuts against the cam mechanism 120.

[0046] Optionally, the support assembly 200 further includes positioning elements 240, which are disposed above the protective plate 220. These positioning elements 240 are used to position the tray and battery pack on the support assembly 200, preventing the battery pack from shifting position during lifting and improving the positioning accuracy of the battery pack during the lifting process. In this embodiment, two positioning elements 240 are disposed diagonally on the protective plate 220. The positioning elements 240 are configured as positioning pins, resulting in a simple structure and easy installation.

[0047] In this embodiment, the protective plate 220 is provided with a first through hole 221, and the stop structure 300 can be inserted through the first through hole 221. The bottom of the stop structure 300 is fixed and the top is located above the protective plate 220, and it is used to stop the tray and the battery pack.

[0048] Furthermore, the heavy-duty lifting device for the battery pack also includes a backstop structure 500, at least part of which is located above the support assembly 200. The backstop structure 500 and the stop structure 300 are spaced apart, and the tray and the battery pack can be confined between the stop structure 300 and the backstop structure 500 to prevent backflow of the tray and the battery pack, thereby further ensuring the stability of the battery pack.

[0049] Specifically, the anti-reverse structure 500 includes a rotation stop 510 and a second mounting base 520. The rotation stop 510 is rotatably mounted on the second mounting base 520. The protective plate 220 is provided with a second through hole 222, and part of the rotation stop 510 can pass through the second through hole 222. The rotation stop 510 has an inclined surface 511 on the side opposite to the stop structure 300, and the inclined surface 511 is located above the protective plate 220.

[0050] As the tray moves toward the stop structure 300, it presses against the inclined surface 511. The rotating stop 510 rotates under the push of the tray, gradually rotating until it is completely placed under the tray. When the tray and battery pack continue to move and come into contact with the stop structure 300, the tray no longer presses against the rotating stop 510. At this time, the rotating stop 510 rotates back to its original position, blocking the end of the tray away from the stop structure 300 and preventing the tray and battery pack from flowing back.

[0051] Optionally, the anti-reverse structure 500 also includes a first sensor 530, which is connected to the second mounting base 520 and can detect the position of the rotating stop 510, identify whether the tray is pressing against the rotating stop 510, and thus determine whether the lifting device is operating normally.

[0052] Furthermore, the heavy-duty lifting device for the battery pack also includes a guide mechanism 400, which includes a moving component 410 and a guide component 420. The guide component 420 extends in the vertical direction. The moving component 410 is connected to the support component 200 and is movably connected to the guide component 420, further ensuring the stability of the support component 200 during movement.

[0053] Specifically, the guide assembly 420 includes a first mounting base 421 and a guide shaft 422. The guide shaft 422 extends in a vertical direction, and the first mounting base 421 supports the guide shaft 422. The movable assembly 410 is movably connected to the guide shaft 422. In this embodiment, the first mounting base 421 includes an L-shaped plate 4211 and a reinforcing rib 4212. The guide shaft 422 is mounted on one end of the L-shaped plate, and the reinforcing rib 4212 is connected within the bending structure of the L-shaped plate to ensure the structural strength of the first mounting base 421.

[0054] Specifically, the moving component 410 includes a fixing member 411 and several rolling members 412. The fixing member 411 is connected to the support component 200, and the rolling members 412 are connected to the fixing member 411. The rolling members 412 abut against the guide component 420, thereby reducing friction and wear between the moving component 410 and the guide component 420. In this embodiment, two rolling members 412 are provided, and the two rolling members 412 are set at an angle to ensure stable movement. For example, the rolling members 412 can be configured as rolling bearings, rollers, etc.

[0055] Optionally, the guide component 420 can also be configured as a slide rail, slide groove or other structure, and the moving component 410 can be configured as a slider or other common guide structure, which will not be described in detail here.

[0056] Optionally, the battery pack heavy-duty lifting device is provided with multiple guide mechanisms 400, which are spaced apart from each other. In this embodiment, two guide mechanisms 400 are provided, and the two guide mechanisms 400 are respectively provided at both ends of the support component 200 to ensure the stability of the directional movement of the support component 200.

[0057] Furthermore, the heavy-duty lifting device for the battery pack also includes a base 600, which is used to support the heavy-duty lifting device for the battery pack. Specifically, the lifting mechanism 100, the stop structure 300, the guide mechanism 400 and the anti-reverse structure 500 are all fixed on the base 600 to ensure the stability of the heavy-duty lifting device for the battery pack.

[0058] Optionally, a second sensor is provided on the base 600 to detect whether the support component 200 has been raised or lowered into position. In this embodiment, two second sensors are provided, arranged side by side in the vertical direction, to detect whether the support component 200 has been raised or lowered into position, respectively.

[0059] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A battery pack heavy-duty lifting device, characterized in that, include: A lifting mechanism (100) includes a driving member (110) and a cam mechanism (120), wherein the cam mechanism (120) is poweredly connected to the driving member (110), and the driving member (110) drives the cam mechanism (120) to rotate; A support assembly (200) is disposed above the lifting mechanism (100) and abuts against the cam mechanism (120); A stop structure (300), at least a portion of which is located above the support assembly (200).

2. The battery pack heavy-duty lifting device according to claim 1, characterized in that, The lifting mechanism (100) further includes a transmission assembly (130), which is poweredly connected between the drive member (110) and the cam mechanism (120).

3. The battery pack heavy-duty lifting device according to claim 2, characterized in that, The transmission assembly (130) includes a transmission shaft (131), which is chain-driven with the drive member (110), and two cam mechanisms (120) are respectively connected to the two ends of the transmission shaft (131).

4. The battery pack heavy-duty lifting device according to claim 3, characterized in that, The lifting mechanism (100) is provided with two transmission components (130), two transmission shafts (131) are arranged in parallel, and the driving component (110) is arranged between the two transmission shafts (131).

5. The battery pack heavy-duty lifting device according to claim 1, characterized in that, The battery pack heavy-duty lifting device also includes a guide mechanism (400), which includes a moving component (410) and a guide component (420). The guide component (420) extends in the vertical direction. The moving component (410) is connected to the support component (200) and is movably connected to the guide component (420).

6. The battery pack heavy-duty lifting device according to claim 5, characterized in that, The moving component (410) includes a fixing member (411) and a plurality of rolling members (412). The fixing member (411) is connected to the support component (200), the rolling members (412) are connected to the fixing member (411), and the rolling members (412) abut against the guide component (420).

7. The battery pack heavy-duty lifting device according to claim 5, characterized in that, The guide assembly (420) includes a first mounting base (421) and a guide shaft (422), the guide shaft (422) extending in the vertical direction, the first mounting base (421) supporting the guide shaft (422), and the moving assembly (410) being movably connected to the guide shaft (422).

8. The battery pack heavy-duty lifting device according to claim 5, characterized in that, The battery pack heavy-duty lifting device is provided with multiple guide mechanisms (400), which are spaced apart from each other.

9. The battery pack heavy-duty lifting device according to claim 1, characterized in that, The battery pack heavy-duty lifting device also includes a backstop structure (500), at least a portion of which is located above the support assembly (200), and the backstop structure (500) is spaced apart from the stop structure (300).

10. The battery pack heavy-duty lifting device according to claim 9, characterized in that, The anti-reverse structure (500) includes a rotation stop (510), and the rotation stop (510) has an inclined surface (511) on the side opposite to the stop structure (300).

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