Deslagging and degassing device for copper refining
By reducing the exhaust pipe temperature through a cooling plate and cold water tank system, the problem of untreated waste gas in the copper refining unit was solved, achieving waste gas condensation and temperature reduction, thus improving air quality and worker safety.
Patent Information
- Application Number
- CN202423022968.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Existing copper refining slag removal and degassing equipment lacks treatment components when handling high-temperature waste gas, resulting in the direct emission of harmful gases and impacting the environment and health.
A cooling plate and cold water tank system is used to reduce the temperature of the exhaust pipe, so that impurities condense in the exhaust gas when it is cooled to below the dew point. The heat conduction mesh is used to further reduce the temperature of the exhaust gas and condense the impurities.
It significantly reduces exhaust gas temperature, decreases heat release, lowers emission concentration, improves air quality, and ensures worker safety.
Smart Images

Figure CN223535161U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal processing technology, and in particular to a slag removal and degassing device for copper refining. Background Technology
[0002] Existing slag and degassing devices for copper refining are mainly used to remove gaseous and solid impurities generated during the copper refining process by the reaction of deoxidizers and copper refining agents with the molten copper. If these impurities are not removed, they will affect the purity of the copper and the quality of the final product. However, these devices lack components for treating waste gas. The direct emission of untreated high-temperature waste gas may lead to an increase in the emission of harmful gases (such as sulfides and nitrogen oxides), negatively impacting the ecosystem and affecting the surrounding environment and residents' health. For example, Chinese patent discloses a "Slag and Degassing Device for Copper Refining," application number "20..." 2223372732.2” This device includes a processing box with a processing guide channel inside. A feeding mechanism is installed at the top of the processing box. From one end of the feeding mechanism to the other end, an agitator and a slag and gas removal mechanism are arranged in sequence. This improves the overall slag and gas removal effect and practicality of the copper refining device. However, it does not have a component for treating waste gas when in use. The high-temperature waste gas is directly emitted without treatment, which may lead to an increase in the emission of harmful gases (such as sulfides, nitrogen oxides, etc.), which will have a negative impact on the ecosystem and affect the surrounding environment and residents' health. Utility Model Content
[0003] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a slag removal and degassing device for copper refining. After the water inside the cold water tank is cooled by the cooling plate, the cold water tank can transfer the temperature to the exhaust pipe, so that the inner wall of the exhaust pipe and the multiple heat-conducting meshes on the inner wall are cooled to below the dew point. When the high-temperature exhaust gas in the tank is extracted by the exhaust component, it will come into contact with the inner wall of the exhaust pipe and the multiple heat-conducting meshes on the inner wall, which can significantly reduce the temperature of the exhaust gas, reduce the heat released into the environment, ensure the safety of workers, and the water vapor and other impurities in the gas will be condensed into liquid, thereby reducing the emission concentration and improving air quality.
[0004] This utility model also provides a slag removal and degassing device for copper refining, comprising: a tank body; a separation pipe fixedly connected to the inner surface of the tank body; a pushing auger rotatably connected to the inner surface of the separation pipe; a motor fixedly connected to the upper surface of the tank body, the pushing auger being driven by the motor; a collecting hopper fixedly connected to the upper surface of the tank body, the collecting hopper communicating with the separation pipe; a mixing tank communicating with the upper surface of the collecting hopper, the mixing tank being equipped with a stirring assembly; a discharge pipe communicating with the side surface of the separation pipe, the discharge pipe extending to the outside of the tank body; a separation net fixedly connected to the lower end of the separation pipe; and the tank body... A discharge pipe is fixedly connected to the lower surface of the tank. An air inlet pipe is connected to the side surface of the tank. An exhaust pipe is connected to the side surface of the tank. A bracket is fixedly connected to the inner wall of the exhaust pipe. An air extraction component is installed on the bracket. A cold water tank is fixedly connected to the outer wall of the exhaust pipe. Water is installed inside the cold water tank. A refrigeration plate is fixedly connected to the inner surface of the cold water tank. A circulation pipe is fixedly connected to the inner surface of the refrigeration plate. A compressor is fixedly connected to the side surface of the cold water tank. The output end of the compressor is connected to the circulation pipe. Multiple heat-conducting meshes are fixedly connected to the inner wall of the exhaust pipe. A baffle is fixedly connected to the inner wall of the exhaust pipe.
[0005] According to the present invention, a copper refining slag removal and degassing device includes a stirring assembly comprising: a second motor and a stirring rod. The stirring rod is rotatably connected to the inner surface of a mixing tank, and the second motor is fixedly connected to the upper surface of the mixing tank. The stirring rod is driven by the second motor.
[0006] According to the present invention, a copper refining slag removal and degassing device includes an air extraction assembly comprising a motor and a fan blade. The motor is fixedly connected to the inner surface of the bracket, and the fan blade is fixedly connected to the output end of the motor.
[0007] According to the present invention, a slag removal and degassing device for copper refining is provided, wherein a protective shell is fixedly connected to the upper surface of the tank, and the motor is located inside the protective shell.
[0008] According to the present invention, a slag removal and degassing device for copper refining is provided, wherein an extension plate is fixedly connected to the side surface of the tank body, and a support leg is fixedly connected to the lower surface of the extension plate.
[0009] According to the present invention, a slag removal and degassing device for copper refining has a fixing plate fixedly connected to the lower surface of the support leg, and the fixing plate is provided with fixing holes.
[0010] According to the present invention, a slag removal and degassing device for copper refining is provided, wherein a protective plate is fixedly connected to one end of the air inlet pipe, and the protective plate is provided with air holes.
[0011] According to the present invention, a slag removal and degassing device for copper refining is provided, wherein a connecting flange is fixedly connected to the outer wall of the discharge pipe, and a connecting hole is provided on the connecting flange.
[0012] Beneficial effects
[0013] 1. Compared with existing technologies, this copper refining slag removal and degassing device, after cooling the water inside the cold water tank through the cooling plate, can transfer the temperature to the exhaust pipe, causing the inner wall of the exhaust pipe and its multiple heat-conducting meshes to cool below the dew point. When the high-temperature exhaust gas in the tank is extracted by the extraction component, it will come into contact with the inner wall of the exhaust pipe and its multiple heat-conducting meshes, which can significantly reduce the temperature of the exhaust gas, reduce the heat released into the environment, ensure the safety of workers, and the water vapor and other impurities in the gas will be condensed into liquid, thereby reducing the emission concentration and improving air quality. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0015] Figure 1 This is a front view structural diagram of the slag removal and degassing device for copper refining according to this utility model;
[0016] Figure 2 This is a right-side cross-sectional view of the slag removal and degassing device for copper refining according to this utility model.
[0017] Figure 3 This is a front cross-sectional view of the slag removal and degassing device for copper refining according to this utility model.
[0018] Figure 4 This is a rear view of the slag removal and degassing device for copper refining according to this utility model.
[0019] Legend:
[0020] 1. Motor 1; 2. Sheath; 3. Waste discharge pipe; 4. Tank body; 5. Extension plate; 6. Support leg; 7. Fixing plate; 8. Fixing hole; 9. Motor 2; 10. Mixing tank; 11. Compressor; 12. Cold water tank; 13. Exhaust pipe; 14. Stirring rod; 15. Collecting hopper; 16. Pushing auger; 17. Separation pipe; 18. Separation net; 19. Discharge pipe; 20. Connection hole; 21. Connection flange; 22. Air inlet pipe; 23. Sheath; 24. Air hole; 25. Bracket; 26. Fan blade; 27. Motor 3; 28. Heat conduction net; 29. Refrigeration plate; 30. Baffle. Detailed Implementation
[0021] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0022] Reference Figure 1-4 This utility model discloses a slag removal and degassing device for copper refining, comprising: a tank 4 for processing liquid copper inside; a protective shell 2 fixedly connected to the upper surface of the tank 4; a motor 1 located inside the protective shell 2; an extension plate 5 fixedly connected to the side surface of the tank 4; a support leg 6 fixedly connected to the lower surface of the extension plate 5; a fixing plate 7 fixedly connected to the lower surface of the support leg 6; a fixing hole 8 provided on the fixing plate 7; a separation tube 17 fixedly connected to the inner surface of the tank 4 for separating solids inside the liquid copper; a pushing auger 16 rotatably connected to the inner surface of the separation tube 17 for pushing the solids upward; and a motor 1 fixedly connected to the upper surface of the tank 4.
[0023] The auger 16 is driven by motor 1. A collecting hopper 15 is fixedly connected to the upper surface of the tank 4, which connects the mixing tank 10 to the separation pipe 17. The collecting hopper 15 is connected to the separation pipe 17, and the upper surface of the collecting hopper 15 is connected to the mixing tank 10 for mixing liquid copper with deoxidizer and copper refining agent inside. The mixing tank 10 is equipped with a stirring assembly for stirring the liquid copper with deoxidizer and copper refining agent. The stirring assembly includes: motor 9 and stirring rod 14, which is rotatably connected to the inner surface of the mixing tank 10. Motor 29 is fixedly connected to the upper surface of mixing tank 10. Stirring rod 14 is driven by motor 29. The side surface of separation pipe 17 is connected to discharge pipe 3, which is used to discharge solids pushed upward by push auger 16. Discharge pipe 3 extends to the outside of tank body 4. Separation net 18 is fixedly connected to the lower end of separation pipe 17, which is used to separate liquid copper from the solids inside. Discharge pipe 19 is fixedly connected to the lower surface of tank body 4. Connection flange 21 is fixedly connected to the outer wall of discharge pipe 19. Connection hole 20 is provided on connection flange 21.
[0024] An air inlet pipe 22 is connected to the side surface of the tank body 4. A protective plate 23 is fixedly connected to one end of the air inlet pipe 22. The protective plate 23 is provided with air holes 24. An exhaust pipe 13 is connected to the side surface of the tank body 4 for discharging exhaust gas. A bracket 25 is fixedly connected to the inner wall of the exhaust pipe 13. An air extraction assembly is provided on the bracket 25 for extracting the high-temperature exhaust gas emitted by the liquid copper. The air extraction assembly includes a motor 27 and a fan blade 26. The motor 27 is fixedly connected to the inner surface of the bracket 25, and the fan blade 26 is fixedly connected to the output end of the motor 27. The outer wall of the exhaust pipe 13 is fixedly connected to the exhaust pipe 13. A cold water tank 12 is fixedly connected to the cold water tank 12 for storing water. The cold water tank 12 contains water. A cooling plate 29 is fixedly connected to the inner surface of the cold water tank 12 for cooling the water. A circulation pipe is fixedly connected to the inner surface of the cooling plate 29. A compressor 11 is fixedly connected to the side surface of the cold water tank 12. The output end of the compressor 11 is connected to the circulation pipe. Multiple heat-conducting meshes 28 are fixedly connected to the inner wall of the exhaust pipe 13 to increase the surface area of the exhaust pipe 13 for cooling and to increase the cooling effect. A baffle 30 is fixedly connected to the inner wall of the exhaust pipe 13 to prevent liquid backflow.
[0025] Working principle: In use, liquid copper, deoxidizer, and copper refining agent are added into the mixing tank 10. Motor 29 drives the stirring rod 14 to rotate, thus stirring and blending the liquid copper with the deoxidizer and copper refining agent to promote their reaction. Subsequently, the mixture flows through the collecting hopper into the separation pipe 17. The liquid copper falls through the separation screen 18, while the solids remain on the surface of the screen. Motor 1 drives the auger 16 to rotate, pushing the solids upwards to the discharge pipe 3 for discharge. After the liquid copper falls into the tank 4, motor 3 27... The fan blades 26 drive the exhaust gas generated to be discharged from the exhaust pipe 13. During the discharge, the water inside the cold water tank 12 is cooled by the cooling plate 29. The cold water tank 12 can transfer the temperature to the exhaust pipe 13, so that the inner wall of the exhaust pipe 13 and the multiple heat conduction meshes 28 on the inner wall are cooled to below the dew point. After the exhaust gas passes through, it will come into contact with the inner wall of the exhaust pipe 13 and the multiple heat conduction meshes 28 on the inner wall, which can significantly reduce the temperature of the exhaust gas, reduce the heat released into the environment, and water vapor and other impurities in the gas will be condensed into liquid, thereby reducing the emission concentration and improving air quality.
[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A slag removal and degassing device for copper refining, characterized in that, include: Tank (4), the inner surface of the tank (4) is fixedly connected to a separation pipe (17), the inner surface of the separation pipe (17) is rotatably connected to a pusher auger (16), the upper surface of the tank (4) is fixedly connected to a motor (1), the pusher auger (16) is driven by the motor (1), the upper surface of the tank (4) is fixedly connected to a collecting hopper (15), the collecting hopper (15) is connected to the separation pipe (17), the upper surface of the collecting hopper (15) is connected to a mixing tank (10), the mixing tank (10) is provided with a stirring assembly, the side surface of the separation pipe (17) is connected to a discharge pipe (3), the discharge pipe (3) extends through to the outside of the tank (4), the lower end of the separation pipe (17) is fixedly connected to a separation net (18); The lower surface of the tank (4) is fixedly connected to a discharge pipe (19), the side surface of the tank (4) is connected to an air inlet pipe (22), the side surface of the tank (4) is connected to an exhaust pipe (13), the inner wall of the exhaust pipe (13) is fixedly connected to a bracket (25), the bracket (25) is provided with an air extraction component, the outer wall of the exhaust pipe (13) is fixedly connected to a cold water tank (12), the inside of the cold water tank (12) is provided with water, the inner surface of the cold water tank (12) is fixedly connected to a cooling plate (29), the inner surface of the cooling plate (29) is fixedly connected to a circulation pipe, the side surface of the cold water tank (12) is fixedly connected to a compressor (11), the output end of the compressor (11) is connected to the circulation pipe, the inner wall of the exhaust pipe (13) is fixedly connected to multiple heat conduction meshes (28), and the inner wall of the exhaust pipe (13) is fixedly connected to a baffle (30).
2. The slag removal and degassing device for copper refining according to claim 1, characterized in that, The stirring assembly includes: a second motor (9) and a stirring rod (14). The stirring rod (14) is rotatably connected to the inner surface of the mixing tank (10). The second motor (9) is fixedly connected to the upper surface of the mixing tank (10). The stirring rod (14) is driven by the second motor (9).
3. The slag removal and degassing device for copper refining according to claim 1, characterized in that, The air extraction assembly includes a motor (27) and a fan blade (26). The motor (27) is fixedly connected to the inner surface of the bracket (25), and the fan blade (26) is fixedly connected to the output end of the motor (27).
4. The slag removal and degassing device for copper refining according to claim 1, characterized in that, The upper surface of the tank (4) is fixedly connected to a protective shell (2), and the motor (1) is located inside the protective shell (2).
5. The slag removal and degassing device for copper refining according to claim 1, characterized in that, An extension plate (5) is fixedly connected to the side surface of the tank (4), and a support leg (6) is fixedly connected to the lower surface of the extension plate (5).
6. The slag removal and degassing device for copper refining according to claim 5, characterized in that, A fixing plate (7) is fixedly connected to the lower surface of the support leg (6), and a fixing hole (8) is provided on the fixing plate (7).
7. The slag removal and degassing device for copper refining according to claim 1, characterized in that, One end of the air intake pipe (22) is fixedly connected to a protective plate (23), and the protective plate (23) is provided with air holes (24).
8. The slag removal and degassing device for copper refining according to claim 1, characterized in that, The outer wall of the discharge pipe (19) is fixedly connected to a connecting flange (21), and the connecting flange (21) is provided with a connecting hole (20).
Citation Information
Patent Citations
A slag and gas removal device for copper refining
CN218811993U