Special laying device for flexible concrete composite pad
By designing a special laying device for flexible concrete composite mats, the device utilizes pressure rollers for flattening, winding rollers for winding, and shearing blades for cutting, thus achieving automated laying of flexible concrete composite mats. This solves the problems of uneven and discontinuous laying in manual laying and improves construction safety and efficiency.
Patent Information
- Application Number
- CN202422608304.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-10-28
AI Technical Summary
When laying flexible concrete composite mats, manual operation makes it difficult to ensure that the composite mat fits tightly with the slope, resulting in uneven and discontinuous laying, which poses a safety hazard.
A special laying device for flexible concrete composite mats was designed, including a frame, pressure roller, winding roller, shearing blade and driving device. The device achieves automated laying of flexible concrete composite mats through flattening by pressure roller, winding by winding roller, shearing by shearing blade and laying through holes.
The automated laying of flexible concrete composite mats has been achieved, solving the problem of loose laying caused by uneven slopes and soft soil, and improving construction safety and efficiency.
Smart Images

Figure CN223535717U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of foundation pit slope protection technology, specifically a special laying device for flexible concrete composite mats. Background Technology
[0002] Flexible concrete composite mats, also known as cement blankets, are blanket-like waterproof rolls made from a mixture of dry concrete, woven fabric, and polyester non-woven fabric. Dry concrete particles are fixed between the non-woven and woven fabric layers using a needle-punching method. After absorbing water, the dry concrete solidifies into a unified slope protection material within the limited space between the top and bottom layers of non-woven fabric. Currently, flexible concrete composite mats are generally laid manually. However, in cases of soft or uneven slopes, manual laying results in poor adhesion to the slope, making it difficult to ensure uniformity and continuity, thus creating safety hazards. Utility Model Content
[0003] The purpose of this utility model is to solve the problems existing in the prior art and provide a special laying device for flexible concrete composite mats, which can solve the problem of uneven surface and soft soil that leads to poor laying in actual construction.
[0004] To achieve the above objectives, this utility model employs the following technical solution:
[0005] A special laying device for flexible concrete composite mats includes a frame. Mounting frames are provided at both the front and rear ends of the bottom of the frame. A pressure roller is provided at the bottom of the mounting frames. A support frame is provided at the top of the frame. A winding roller for winding the flexible concrete composite mat and a drive device for rotating the winding roller are provided on the support frame. A through hole adapted to the winding of the flexible concrete composite mat is vertically provided on the frame. A shearing block is provided on the lower side of the winding roller. The shearing block is fixedly connected to the frame or support frame. A shearing blade for shearing the wound flexible concrete composite mat is provided on the rear side of the shearing block. The shearing blade is mounted on a translation mechanism. A support is provided at the end of the translation mechanism away from the shearing blade, and the support is fixed to the frame. The flexible concrete composite mat passes between the shearing blade and the shearing block and enters the through hole.
[0006] Preferably, both the mounting bracket and the support bracket include two vertical plates fixed to the vehicle frame.
[0007] Preferably, the drive device is connected to a motor fixed on the support frame, and the motor is connected to the winding roller drive.
[0008] Preferably, the translation mechanism is an electric push rod.
[0009] Preferably, the cross-section of the shearing blade is triangular, and the rear side of the shearing block is provided with a V-shaped groove adapted to the shearing blade.
[0010] Preferably, the shearing blade is detachably connected to the translation mechanism.
[0011] Preferably, the rear end of the shearing blade is provided with an insert block, the front end of the translation mechanism is provided with a mounting base adapted to the shearing blade, the mounting base is provided with a slot adapted to the insert block, and a locking structure for locking the insert block in the slot is provided between the insert block and the mounting base.
[0012] Preferably, the locking structure includes a locking groove provided on the top of the insert block and a locking pin adapted to the locking groove. The locking pin is provided with a baffle, and a spring is provided on the upper side of the baffle. The mounting base is provided with a sliding cavity adapted to the baffle. The locking pin is slidably connected to the mounting base, and the top end of the locking pin extends outward from the mounting base.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] The frame of this utility model has two pressure rollers at the bottom. The front pressure roller is used to flatten the bottom surface, and the rear pressure roller is used to compact the flexible concrete composite pad. The winding roller is used to wind the flexible concrete composite pad. The driving device drives the winding roller to rotate and lower the flexible concrete composite pad on the winding roller. The flexible concrete composite pad passes between the shear blade and the shear block and enters the through hole. Then, the rear pressure roller compacts the flexible concrete composite pad laid on the ground. This can solve the problem of uneven surface and soft soil that leads to poor laying in actual construction. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0016] Figure 2 This is a schematic diagram of the planar structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the installation structure of the shearing blade.
[0018] The following are the reference numerals in the attached diagram: 1. Frame; 2. Mounting bracket; 3. Pressure roller; 4. Support frame; 5. Flexible concrete composite pad; 6. Winding roller; 7. Drive unit; 8. Through hole; 9. Shearing block; 10. Shearing blade; 11. Translation mechanism; 12. Support; 13. Insert block; 14. Mounting base; 15. Slot; 16. Locking slot; 17. Locking pin; 18. Baffle; 19. Spring. Detailed Implementation
[0019] The present invention will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined in this application.
[0020] Example: As attached Figure 1-3 As shown, the present invention relates to a special laying device for flexible concrete composite mats, comprising a frame 1, with mounting frames 2 at both the front and rear ends of the bottom of the frame 1, a pressure roller 3 at the bottom of the mounting frame 2, the pressure roller 3 being rotatably connected to the mounting frame 2, and a support frame 4 at the top of the frame 1. The support frame 4 is provided with a winding roller 6 for winding the flexible concrete composite mat 5 and a driving device 7 for driving the winding roller 6 to rotate. The winding roller 6 is rotatably connected to the support frame 4. Preferably, both the mounting frame 2 and the support frame 4 are made of two vertical plates, and the two vertical plates are welded to the frame 1.
[0021] The frame 1 is vertically provided with a through hole 8 adapted to the winding flexible concrete composite pad 5. The lower side of the winding roller 6 is provided with a shearing block 9. The shearing block 9 is fixedly connected to the frame 1 or the support frame 4. The shearing block 9 can be directly welded to the support frame 4. The rear side of the shearing block 9 is provided with a shearing blade 10 for shearing the winding flexible concrete composite pad 5. The shearing blade 10 is mounted on a translation mechanism 11. The end of the translation mechanism 11 away from the shearing blade 10 is provided with a support 12. The support 12 is fixed on the frame 1. The flexible concrete composite pad 5 passes through the shearing blade 10 and the shearing block 9 and enters the through hole 8. After being laid on the ground, it is compacted by the pressure roller 3 on the rear side. The shearing blade 10 is pushed by the translation mechanism 11 to complete the shearing of the flexible concrete composite pad 5.
[0022] Preferably, the drive device 7 is connected to a motor fixed on the support frame 4, and the motor is connected to the central shaft of the winding roller 6 via a transmission connection.
[0023] Preferably, the translation mechanism 11 is an electric push rod, but a hydraulic cylinder, jack, or the like can also be used.
[0024] Preferably, in order to ensure the shearing effect on the flexible concrete composite pad, the cross-section of the shearing blade 10 is triangular, and the rear side of the shearing block 9 is provided with a V-shaped groove adapted to the shearing blade 10.
[0025] Preferably, for ease of maintenance of the shearing blade, the shearing blade 10 is detachably connected to the translation mechanism 11.
[0026] Preferably, in order to facilitate the disassembly of the shearing blade, the rear end of the shearing blade 10 is provided with an insert block 13, the front end of the translation mechanism 11 is provided with a mounting base 14 adapted to the shearing blade 10, the mounting base 14 is provided with a slot 15 adapted to the insert block 13, and a locking structure for locking the insert block 13 in the slot 15 is provided between the insert block 13 and the mounting base 14. The locking structure can be a screw lock.
[0027] Furthermore, the locking structure includes a locking groove 16 disposed on the top of the insert 13 and a locking pin 17 adapted to the locking groove 16. The locking pin 17 is provided with a baffle 18, and a spring 19 is provided on the upper side of the baffle 18. The mounting base 14 is provided with a sliding cavity adapted to the baffle 18. The locking pin 17 is slidably connected to the mounting base 14, and the top end of the locking pin 17 extends outward from the mounting base 14, so that the insert 13 can be locked without the need for tools.
Claims
1. A special laying device for flexible concrete composite mats, characterized in that: Includes a frame (1), and mounting brackets (2) are provided at both the front and rear ends of the bottom of the frame (1). The bottom of the mounting bracket (2) is provided with a pressure roller (3), wherein the pressure roller (3) on the front side is used to flatten the ground, and the pressure roller (3) on the rear side is used to compact the flexible concrete composite pad (5). The frame (1) is provided with a support frame (4) at the top. The support frame (4) is provided with a winding roller (6) for winding a flexible concrete composite pad (5) and a drive device (7) for driving the winding roller (6) to rotate. The frame (1) is provided with a through hole (8) adapted to the flexible concrete composite pad (5) vertically. The winding roller (6) is provided with a shearing block (9) on its lower side. The shearing block (9) is fixedly connected to the frame (1) or the support frame (4). The rear side of the shearing block (9) is provided with a shearing blade (10) for shearing the flexible concrete composite pad (5). The shearing blade (10) is installed on a translation mechanism (11). The translation mechanism (11) is provided with a support (12) at one end away from the shearing blade (10). The support (12) is fixed on the frame (1). The flexible concrete composite pad (5) passes through the shearing blade (10) and the shearing block (9) and enters the through hole (8). The shearing blade (10) has a plug (13) at its rear end, and the translation mechanism (11) has a mounting base (14) adapted to the shearing blade (10) at its front end. The mounting base (14) has a slot (15) adapted to the plug (13), and a locking structure for locking the plug (13) in the slot (15) is provided between the plug (13) and the mounting base (14).
2. The flexible concrete composite mat laying device according to claim 1, characterized in that: The mounting bracket (2) and the support bracket (4) both include two vertical plates fixed on the frame (1).
3. The flexible concrete composite mat laying device according to claim 1, characterized in that: The drive device (7) is connected to a motor fixed on the support frame (4), and the motor is connected to the winding roller (6) for transmission.
4. The flexible concrete composite mat laying device according to claim 1, characterized in that: The translation mechanism (11) is an electric push rod.
5. The flexible concrete composite mat laying device according to claim 1, characterized in that: The shearing blade (10) has a triangular cross-section, and the rear side of the shearing block (9) is provided with a V-shaped groove adapted to the shearing blade (10).
6. The flexible concrete composite mat laying device according to claim 1, characterized in that: The shearing blade (10) is detachably connected to the translation mechanism (11).
7. The flexible concrete composite mat laying device according to claim 1, characterized in that: The locking structure includes a locking groove (16) provided on the top of the insert (13) and a locking pin (17) adapted to the locking groove (16). The locking pin (17) is provided with a baffle (18), and a spring (19) is provided on the upper side of the baffle (18). The mounting base (14) is provided with a sliding cavity adapted to the baffle (18). The locking pin (17) is slidably connected to the mounting base (14), and the top end of the locking pin (17) extends outward from the mounting base (14).