Novel aluminum alloy outdoor floor

By incorporating vertical ventilation channels and a fixed structure into the aluminum alloy outdoor flooring, the problem of water accumulation and mold growth in the gap between the anti-slip mat and the base plate is solved, enabling rapid moisture evaporation and improving the user experience of the outdoor flooring.

CN223535996UActive Publication Date: 2025-11-11FOSHAN NANHAI JINGZI METAL CO LTD
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Patent Information

Application Number
CN202423030119.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-11
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Traditional aluminum alloy outdoor flooring is prone to water accumulation in the gap between the anti-slip pad and the base plate, which can easily lead to mold growth, especially in humid environments, affecting the user experience.

Method used

A first and second ventilation slot are set perpendicularly between the aluminum alloy base plate and the elastic soft pad. The elastic soft pad is fixed to the aluminum alloy base plate by a clip or an I-shaped fastener, and anti-slip texture is set on the pad. The ventilation slot design promotes air circulation to accelerate moisture evaporation.

Benefits of technology

The design of the ventilation slots reduces moisture levels, lowers the likelihood of mold growth, and improves the user experience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223535996U_ABST
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Abstract

The utility model provides a novel aluminum alloy outdoor floor, which belongs to the technical field of floors and comprises an aluminum alloy bottom plate and an elastic soft surface pad, the elastic soft surface pad is fixedly mounted and covers the upper surface of the aluminum alloy bottom plate, and a plurality of parallel first ventilation slots are uniformly arranged on the upper surface of the aluminum alloy bottom plate. A plurality of parallel second ventilation grooves are evenly formed in the lower surface of the elastic soft face pad, the first ventilation grooves and the second ventilation grooves are perpendicular to each other, equivalently, net-shaped ventilation grooves are formed between the bottom plate and the face pad, and meanwhile the elastic soft face pad can deform and extrude the second ventilation grooves when being treaded. And air in the ventilation grooves is driven to flow, volatilization of water stored in the gaps is accelerated, the humidity degree is reduced, the mildewing condition is reduced, and the use experience is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of flooring technology, and in particular relates to a novel aluminum alloy outdoor floor. Background Technology

[0002] Flooring is a building material used for the decoration of outdoor and residential ground or floor surfaces. It is widely used in the market. Traditional outdoor flooring is mainly made of wood and ceramic, with ceramic tiles being the most common. In recent years, in addition to wood and ceramic, aluminum alloy flooring has gradually emerged and is favored by the market. However, when aluminum alloy flooring is used outdoors, it often requires the addition of anti-slip mats due to its insufficient anti-slip performance. The gap between the anti-slip mat and the aluminum alloy base plate is prone to water retention and does not easily evaporate. Especially in high humidity environments, the gap between the anti-slip mat and the base plate is prone to mold growth due to moisture, affecting the user experience. Utility Model Content

[0003] Based on the aforementioned problems in the existing technology, this utility model provides a novel aluminum alloy outdoor floor, which includes an aluminum alloy base plate and an elastic soft mat. The elastic soft mat is fixedly installed and covers the upper surface of the aluminum alloy base plate. The upper surface of the aluminum alloy base plate is uniformly provided with a plurality of mutually parallel first ventilation grooves, and the lower surface of the elastic soft mat is uniformly provided with a plurality of mutually parallel second ventilation grooves. The first ventilation grooves and the second ventilation grooves are perpendicular to each other, and the upper surface of the elastic soft mat is provided with anti-slip texture.

[0004] The thickness of the elastic soft pad is 2-3mm; the aluminum alloy base plate is composed of several base plate units spliced ​​together, with a tenon on one side and a mortise on the other side, and the base plate units are spliced ​​together by the tenon and mortise.

[0005] The elastic soft pad has several locking posts on its lower surface and several grooves on its upper surface that are interference fit with the locking posts. The elastic soft pad is fixedly installed on the aluminum alloy base plate by inserting the locking posts into the grooves.

[0006] The outer surface of the locking post is provided with several semi-cylindrical protrusions, which extend along the axial direction of the locking post. The end of the locking post near the groove has a chamfer.

[0007] The outer surface of the locking post is provided with a protruding ring extending circumferentially along the locking post, and the end of the locking post near the post groove has a chamfer.

[0008] The elastic soft pad has a first T-shaped groove on its lower surface and a second T-shaped groove on its upper surface. The first and second T-shaped grooves are mirror-symmetrically arranged to form an I-shaped groove. An I-shaped fastener is fixedly inserted into the I-shaped groove, and the elastic soft pad is fixedly installed on the aluminum alloy base plate by inserting the I-shaped fastener into the I-shaped groove.

[0009] The base plate unit is a hollow double-layer structure made of aluminum alloy. Several support bars are set in the hollow cavity of the base plate unit, which divide the hollow cavity of the base plate unit into several small cavities. The tenon and mortise are both located on the upper part of the side of the base plate unit. The tenon extends outward horizontally and is suspended in the air. The mortise is formed by the inward concavity of the side of the base plate unit. A horizontally extending fixing platform is set on the lower part of the side of the base plate unit with the mortise. The length of the fixing platform matches the length of the tenon so that the tenon can cover the fixing platform. A bolt positioning groove is set on the fixing platform.

[0010] The beneficial effects of this utility model are as follows: a first ventilation groove and a second ventilation groove are respectively provided on the upper surface of the aluminum alloy base plate and the lower surface of the elastic soft pad, and the first ventilation groove and the second ventilation groove are perpendicular to each other, which is equivalent to setting a mesh ventilation groove between the base plate and the pad; at the same time, the elastic soft pad will deform and squeeze the second ventilation groove when it is stepped on, which will drive the air flow in the ventilation groove, accelerate the evaporation of water stored in the gap, reduce the degree of dampness and reduce the occurrence of mold. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the three-dimensional structure of a new type of aluminum alloy outdoor flooring.

[0012] Figure 2 yes Figure 1 Enlarged view of point A.

[0013] Figure 3 This is an exploded structural diagram of a new type of aluminum alloy outdoor flooring.

[0014] Figure 4 yes Figure 3 Enlarged view of point B.

[0015] Figure 5 This is a schematic diagram of the exploded structure of a new type of aluminum alloy outdoor floor from another angle.

[0016] Figure 6 yes Figure 5 Enlarged view of point C.

[0017] Figure 7 This is a three-dimensional structural diagram of the base plate unit.

[0018] Figure 8 This is a side view diagram of a new type of aluminum alloy outdoor flooring.

[0019] Figure 9 This is a schematic diagram of the card column in Example 1.

[0020] Figure 10 This is a schematic diagram of the card column in Example 2.

[0021] Figure 11 This is a schematic diagram showing the fit between the first T-groove, the second T-groove, and the I-shaped fastener in Embodiment 3. Detailed Implementation

[0022] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments.

[0023] Example 1:

[0024] As attached Figure 1-9 The illustration shows a novel aluminum alloy outdoor flooring, comprising an aluminum alloy base plate 1 and an elastic soft surface mat 2. The aluminum alloy base plate 1 is composed of four elongated base plate units 3 sequentially spliced ​​together. Each base plate unit 3 is a hollow double-layer structure integrally formed from aluminum alloy. Five support strips 4 are arranged within the hollow cavity of the base plate unit 3. The five support strips 4, together with the inner walls on both sides, divide the hollow cavity of the base plate unit 3 into six smaller cavities. A tenon 5 is provided on the upper part of one side of the base plate unit 3, and a mortise 6 is provided on the upper part of the other side. The tenon 5 extends laterally outward, and the mortise 6 is formed by the inward indentation of the side of the base plate unit 3. A laterally extending part is provided on the lower part of the side of the base plate unit 3 where the mortise 6 is provided. The fixed platform 7 has a length that matches the length of the tenon 5 so that the tenon 5 can cover the fixed platform 7. The fixed platform 7 is provided with a bolt positioning groove 8, which can prevent the bolt from shifting when it is driven into the fixed platform 7. The four base plate units 3 are spliced ​​together by the tenon 5 and the mortise 6. The elastic soft pad 2 has a thickness of 2mm and is fixedly installed and covers the upper surface of the aluminum alloy base plate 1. The upper surface of the aluminum alloy base plate 1 is evenly provided with a number of parallel first ventilation grooves 9, and the lower surface of the elastic soft pad 2 is evenly provided with a number of parallel second ventilation grooves 10. The first ventilation grooves 9 and the second ventilation grooves 10 are perpendicular to each other. The upper surface of the elastic soft pad 2 is provided with anti-slip texture.

[0025] In a preferred embodiment, the lower surface of the elastic soft pad 2 is provided with sixteen locking posts 11, and the outer surface of the locking posts 11 is provided with a plurality of semi-cylindrical protrusions 12. The protrusions 12 extend along the axial direction of the locking posts 11. The end of the locking post 11 near the groove 13 is chamfered. The sixteen locking posts 11 are respectively located at the corresponding positions of the four apex corners of the base plate unit 3. Correspondingly, the four apex corners of the base plate unit 3 are provided with grooves 13 that are matched with the locking posts 11 and have an interference fit. Thus, the upper surface of the aluminum alloy base plate 1 is provided with sixteen grooves 13 that match the locking posts 11. The elastic soft pad 2 is fixedly installed on the aluminum alloy base plate 1 by inserting the locking posts 11 into the grooves 13.

[0026] In this embodiment, the flooring is installed by first fixing the base plate units 3 sequentially onto the ground. Bolts are used to penetrate the fixing platform 7 and insert into the ground to fix the first base plate unit 3. Then, the second base plate unit 3 is spliced ​​to one side of the first base plate unit 3 using the tenon 5 and mortise 6. The other side of the second base plate unit 3 is then fixed to the ground with bolts. This process is repeated until all base plate units 3 are installed. Finally, the elastic soft pad 2 is installed onto the corresponding aluminum alloy base plate 1. Alternatively, when assembling one aluminum alloy base plate 1, the corresponding elastic soft pad 2 can be installed onto that aluminum alloy base plate 1 first, and then the next aluminum alloy base plate 1 can be assembled.

[0027] During use, when a person walks on the elastic soft mat 2 or other heavy objects press on it, the second ventilation channel 10 deforms, compressing the internal air and driving airflow. When the pressure disappears, the deformation of the second ventilation channel 10 returns to normal, driving airflow again, thus ensuring continuous airflow within the ventilation channel. Simultaneously, the first ventilation channel 9 and the second ventilation channel 10 are connected, forming a mesh-like ventilation channel structure, enabling air circulation between the elastic soft mat 2 and the aluminum alloy base plate 1, reducing moisture and mold growth.

[0028] Example 2:

[0029] As attached Figure 10 As shown, the difference between this embodiment and embodiment one is that the outer surface of the locking post 11 does not have a raised strip 12. Instead, a raised ring 14 extending circumferentially along the locking post 11 is used to replace the raised strip 12 to improve the frictional bonding force between the locking post 11 and the post groove 13. The end of the locking post 11 near the post groove 13 also has a chamfer. The effect of this embodiment is similar to that of embodiment one, except that it provides an additional optional technical solution.

[0030] Example 3:

[0031] As attached Figure 11As shown, the difference between this embodiment and embodiment one is that the upper surface of the aluminum alloy base plate 1 is not provided with column groove 13, but is instead provided with a second T-shaped groove 15; the lower surface of the elastic soft pad 2 is not provided with locking post 11, but is instead provided with a first T-shaped groove 16. The first T-shaped groove 16 and the second T-shaped groove 15 are arranged in a mirror symmetrical manner to form an I-shaped groove. An I-shaped fixing member 17 is fixedly inserted into the I-shaped groove. The elastic soft pad 2 is fixedly installed on the aluminum alloy base plate 1 by inserting the I-shaped fixing member 17 into the I-shaped groove.

[0032] Compared to embodiments one and two, the connection between the aluminum alloy base plate 1 and the elastic soft pad 2 is more robust in this embodiment, but its structure is more complex, the installation process is also more complicated and requires higher costs, and it is suitable for situations that require a robust connection.

[0033] The above-described embodiments only illustrate three implementation methods of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A novel aluminum alloy outdoor floor, characterized in that, It includes an aluminum alloy base plate (1) and an elastic soft pad (2). The elastic soft pad (2) is fixedly installed and covers the upper surface of the aluminum alloy base plate (1). The upper surface of the aluminum alloy base plate (1) is uniformly provided with a plurality of parallel first ventilation grooves (9). The lower surface of the elastic soft pad (2) is uniformly provided with a plurality of parallel second ventilation grooves (10). The first ventilation grooves (9) and the second ventilation grooves (10) are perpendicular to each other. The upper surface of the elastic soft pad (2) is provided with anti-slip texture.

2. The novel aluminum alloy outdoor flooring according to claim 1, characterized in that, The thickness of the elastic soft pad (2) is 2-3mm; the aluminum alloy base plate (1) is spliced ​​from several base plate units (3), one side of the base plate unit (3) is provided with a tenon (5), and the other side is provided with a mortise (6), and the base plate units (3) are spliced ​​together by the tenon (5) and the mortise (6).

3. The novel aluminum alloy outdoor flooring according to claim 2, characterized in that, The lower surface of the elastic soft pad (2) is provided with a number of locking posts (11), and the upper surface of the aluminum alloy base plate (1) is provided with a number of column grooves (13) that are matched with the locking posts (11) and have an interference fit. The elastic soft pad (2) is fixedly installed on the aluminum alloy base plate (1) by inserting the locking posts (11) into the column grooves (13).

4. The novel aluminum alloy outdoor flooring according to claim 3, characterized in that, The outer surface of the locking post (11) is provided with a plurality of semi-cylindrical protrusions (12), which extend along the axial direction of the locking post (11). The end of the locking post (11) near the groove (13) has a chamfer.

5. A novel aluminum alloy outdoor floor according to claim 3, characterized in that, The outer surface of the locking post (11) is provided with a protruding ring (14) extending circumferentially along the locking post (11), and the end of the locking post (11) near the post groove (13) has a chamfer.

6. The novel aluminum alloy outdoor flooring according to claim 2, characterized in that, The lower surface of the elastic soft pad (2) is provided with a first T-shaped groove (16), and the upper surface of the aluminum alloy base plate (1) is provided with a second T-shaped groove (15). The first T-shaped groove (16) and the second T-shaped groove (15) are arranged in a mirror image symmetrically to form an I-shaped groove. An I-shaped fastener (17) is fixedly inserted into the I-shaped groove. The elastic soft pad (2) is fixedly installed on the aluminum alloy base plate (1) by inserting the I-shaped fastener (17) into the I-shaped groove.

7. A novel aluminum alloy outdoor floor according to any one of claims 2-6, characterized in that, The base plate unit (3) is a hollow double-layer structure made of aluminum alloy. Several support bars (4) are provided in the hollow cavity of the base plate unit (3), which divide the hollow cavity of the base plate unit (3) into several small cavities. The tenon (5) and the mortise (6) are both on the upper part of the side of the base plate unit (3). The tenon (5) extends outward horizontally and is suspended in the air. The mortise (6) is formed by the inward concavity of the side of the base plate unit (3). A horizontally extending fixing platform (7) is provided on the lower part of the side of the base plate unit (3) where the mortise (6) is provided. The length of the fixing platform (7) matches the length of the tenon (5) so that the tenon (5) can cover the fixing platform (7). A bolt positioning groove (8) is provided on the fixing platform (7).