Straight-through type concealed angle valve

By designing a straight-through concealed angle valve, utilizing hot-melt welding and a detachable structure, the problems of complex angle valve installation and water leakage are solved, achieving simplified installation and seamless connection, and improving maintenance convenience.

CN223536956UActive Publication Date: 2025-11-11LINHAI WEIXING NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422915284.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-11
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing angle valves are complex to install and prone to leaks due to their connection method, making later maintenance inconvenient.

Method used

The valve adopts a straight-through concealed angle valve, with a valve body integrally molded by injection molding of PPR parts and metal inserts. The pipeline is connected by hot melt welding, eliminating the need for PTFE tape. Combined with a detachable design and sealing structure, a seamless connection is achieved.

Benefits of technology

It simplifies the installation process, avoids the risk of water leakage, provides convenient maintenance methods, and improves installation efficiency and reliability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223536956U_ABST
Patent Text Reader

Abstract

The straight-through type concealed angle valve comprises a valve body, a valve element, a hand wheel, a wear-resisting pad, a sealing pad, a water outlet connector, a pressing cap and an O-shaped ring, the valve element is fixed to the valve body, a water inlet hole in the valve element is communicated with a water outlet through hole in the valve body, the valve element is sleeved with the hand wheel, the hand wheel and the valve element are connected in a matched mode through spline teeth, and the O-shaped ring is fixed to the valve element. A water outlet connector is arranged at the upper end of the valve element, the pressing cap is fixedly connected with the upper end of the valve element, the water outlet connector is fixed between the pressing cap and the valve element through the pressing cap, a sealing gasket is arranged between the pressing cap and the valve element, a wear-resisting pad is arranged between the water outlet connector and the hand wheel, and an O-shaped ring is arranged between the pressing cap and the water outlet connector. The concealed angle valve does not need secondary installation after being embedded, the concealed angle valve is connected with a pipeline in a hot melting welding mode, a pipe fitting and the valve body are of an integrated structure after welding, a raw material belt does not need to be wound, the later-period water leakage risk does not exist, the detachable design is adopted, the valve element can be replaced by taking down the pressing cap, and maintenance is convenient and fast.
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Description

Technical Field

[0001] This utility model relates to the field of bathroom technology, and in particular to a straight-through concealed angle valve. Background Technology

[0002] Angle valves are mainly used in conjunction with washbasins or kitchen faucets, and are usually installed in small spaces such as bathroom cabinets / cabinets. Conventional angle valve installation involves pre-burying the internal bend and then installing the angle valve on the internal bend, which is a relatively complicated operation. At the same time, the existing angle valves and internal bends are mostly connected by PTFE tape, which poses a risk of leakage after prolonged use. Utility Model Content

[0003] To address the aforementioned problems, this utility model aims to provide a straight-through concealed angle valve to solve the issue of complex angle valve installation.

[0004] The technical problem solved by this utility model can be achieved by the following technical solution: A straight-through concealed angle valve includes a valve body, a valve core, a handwheel, a wear-resistant pad, a sealing gasket, a water outlet connector, a pressure cap, and an O-ring. The valve core is fixed on the valve body, and the water inlet hole on the valve core is connected to the water outlet hole on the valve body. The handwheel is sleeved on the valve core, and the handwheel and the valve core are connected by a toothed engagement. A water outlet connector is provided at the upper end of the valve core. The pressure cap is fixedly connected to the upper end of the valve core, and the pressure cap fixes the water outlet connector between the pressure cap and the valve core. A sealing gasket is provided between the pressure cap and the valve core. A wear-resistant pad is provided between the water outlet connector and the handwheel. An O-ring is provided between the pressure cap and the water outlet connector.

[0005] The valve body is integrally injection molded from a PPR component and a metal insert. The PPR component of the valve body has a water inlet end for welding a PPR pipe fitting. After welding, the pipe fitting and valve body form a single integrated structure, eliminating the need for Teflon tape wrapping and reducing the risk of future leaks. The metal insert of the valve body has a water outlet end for installing the valve core. The tail of the metal insert has several dovetail grooves, which are embedded within the PPR component.

[0006] The metal insert is provided with a mounting base, and the valve core is fixedly connected to the mounting base.

[0007] The metal insert is covered with a decorative cap.

[0008] The centerlines of the pressure cap, water outlet connector, sealing gasket, and valve core are on the same vertical line.

[0009] The handwheel is provided with handwheel teeth, and the valve core is provided with valve core teeth. The handwheel teeth and valve core teeth are connected in a cooperative manner, and the handwheel rotation drives the valve core to close.

[0010] The inner cavity of the pressure cap is a threaded hole surface, which is threadedly connected to the threaded shaft surface on the valve core. The bottom surface of the pressure cap presses against the inner stepped surface of the water outlet connector, fixing the water outlet connector between the pressure cap and the valve core.

[0011] The outer surface of the pressure cap has a groove, and an O-ring is placed in the groove. The top of the pressure cap is provided with an internal hex wrench position.

[0012] The water outlet connector is equipped with a wrench position.

[0013] The water outlet connector is connected to an adapter via a thread, and the adapter is connected to a flexible hose, which is parallel to the wall.

[0014] Compared with the prior art, this utility model has the following advantages: The concealed angle valve of this utility model requires no secondary installation after pre-embedding; the connection between the concealed angle valve and the pipeline is achieved through hot-melt welding, resulting in a single integrated structure between the pipe fitting and the valve body after welding, eliminating the need for Teflon tape wrapping and reducing the risk of future leakage. This utility model also features a detachable design, allowing for easy replacement of the valve core by removing the pressure cap, facilitating maintenance. Attached Figure Description

[0015] Figure 1 This is a perspective view of a straight-through concealed angle valve according to the present invention;

[0016] Figure 2 This is an exploded view of a straight-through concealed angle valve according to this utility model;

[0017] Figure 3 This is a cross-sectional view of a straight-through concealed angle valve according to this utility model;

[0018] Figure 4 This is a diagram illustrating the usage status of a straight-through concealed angle valve with an adapter according to this utility model.

[0019] Figure 5 This is a diagram illustrating the usage status of a straight-through concealed angle valve with an adapter according to this utility model.

[0020] Figure 6 This is a perspective view of a straight-through concealed angle valve (tee) according to this utility model;

[0021] In the diagram: 1. PPR valve body; 1.1. PPR component; 1.1.1. Outlet port; 1.2. Metal insert; 1.2.1. Dovetail groove; 1.2.2. Mounting base; 2. Valve core; 2.1. Inlet; 2.2. Valve core serrations; 2.3. Valve core threaded shaft surface; 3. Handwheel; 3.1. Handwheel serrations; 4. Wear-resistant pad; 5. Sealing gasket; 6. Outlet connector; 6.1. Internal stepped surface; 6.2. Centerline; 6.3. Wrench position; 7. Pressure cap; 7.1. Pressure cap threaded hole surface; 7.2. Pressure cap bottom surface; 7.3. Groove; 7.4. Hex wrench position; 8. O-ring; 9. Protective sleeve; 10. Decorative cover; 11. Adapter; 12. Hose. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following description, in conjunction with specific illustrations, further elaborates on this utility model.

[0023] In the description of this utility model, it should be understood that the terms "one end", "the other end", "outer side", "upper", "inner side", "horizontal", "coaxial", "center", "end", "length", "outer end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0024] Combined with appendix Figures 1 to 6 As shown, this embodiment discloses a straight-through concealed angle valve, including a valve body 1, a valve core 2, a handwheel 3, a wear-resistant pad 4, a sealing gasket 5, a water outlet connector 6, a pressure cap 7, and an O-ring 8. The valve core 2 is fixed to the valve body 1, and the water inlet 2.1 on the valve core 2 is connected to the water outlet 1.1.1 on the valve body 1. The handwheel 3 is fitted onto the valve core 2, and the handwheel 3 and the valve core 2 are connected by a toothed engagement. The upper end of the valve core 2 is provided with a water outlet connector 6, and the pressure cap 7 is fixedly connected to the upper end of the valve core 2. The pressure cap 7 is disposed inside the water outlet connector 6, and the pressure cap 7 fixes the water outlet connector 6 between the pressure cap 7 and the valve core 2.

[0025] A sealing gasket 5 is provided between the pressure cap 7 and the valve core 2 to achieve a seal between them. The water outlet connector 6 is located above the handwheel 3, and a wear-resistant gasket 4 is provided between the water outlet connector 6 and the handwheel 3 to prevent wear on the handwheel 3. An O-ring 8 is provided between the pressure cap 7 and the water outlet connector 6 to achieve a seal between them. The centerline 6.2 of the pressure cap 7, the water outlet connector 6, the sealing gasket 5, and the valve core 2 is on the same vertical line.

[0026] The valve body 1 is integrally injection molded from a PPR component 1.1 and a metal insert 1.2. The PPR component 1.1 of the valve body 1 has an inlet end for welding PPR pipe fittings, and the metal insert 1.2 of the valve body 1 has an outlet end for mounting the valve core 2. The tail of the metal insert 1.2 has several dovetail grooves 1.2.1, which are embedded within the PPR component 1.1. The metal insert 1.2 has a mounting base 1.2.2, and the valve core 2 is fixedly connected to the mounting base 1.2.2 via threaded connections or other means.

[0027] The handwheel 3 is provided with handwheel teeth 3.1, and the valve core 2 is provided with valve core teeth 2.2. The handwheel teeth 3.1 and valve core teeth 2.2 are connected in cooperation, and the handwheel 3 rotates to drive the valve core 2 to close.

[0028] The inner cavity of the pressure cap 7 is a threaded hole surface 7.1, which is threadedly connected to the threaded shaft surface 2.3 on the valve core 2. The bottom surface 7.2 of the pressure cap 7 presses on the inner stepped surface 6.1 of the water outlet connector 6, fixing the water outlet connector 6 between the pressure cap 7 and the valve core 2.

[0029] The outer surface of the pressure cap 7 has a groove 7.3, in which an O-ring 8 is placed. The top of the pressure cap 7 has an internal hex wrench position 7.4 for use with an internal hex wrench when installing the pressure cap 7. The water outlet connector 6 is provided with a wrench position 6.3.

[0030] The straight-through concealed angle valve can be further equipped with an adapter 11 according to usage requirements. The water outlet connector 6 is connected to the adapter 11 by a thread. The adapter 11 is connected to the hose 12. After installation, the hose 12 is parallel to the wall surface, so that the hose 12 does not bend.

[0031] The metal insert 1.2 is covered with a decorative cover 10. When installing a straight-through concealed angle valve, the angle valve is directly embedded in the wall, the protective cover 9 on the angle valve is removed, and then the decorative cover 10 is put on for use.

[0032] This utility model features a straight-through concealed angle valve that requires no secondary installation after pre-embedding. The valve connects to the pipeline via hot-melt welding, resulting in a seamless integration of the pipe fitting and valve body. This eliminates the need for Teflon tape wrapping and reduces the risk of future leaks. Furthermore, the valve features a detachable design, allowing for easy replacement of the valve core by removing the pressure cap, simplifying maintenance.

[0033] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the utility model. Any simple modifications, equivalent changes, or alterations made to the above embodiments based on the technical principles of the present utility model shall still fall within the scope of the technical solution of the present utility model.

Claims

1. A straight-through concealed angle valve, comprising a valve body (1), a valve core (2), a handwheel (3), a wear-resistant pad (4), a sealing gasket (5), a water outlet connector (6), a pressure cap (7), and an O-ring (8), characterized in that: the valve core (2) is fixed on the valve body (1), and the water inlet hole (2.1) on the valve core (2) is connected to the water outlet through hole (2.1) on the valve body (1). 1.1.1) Connected, the handwheel (3) is fitted on the valve core (2), the handwheel (3) and the valve core (2) are connected by a toothed fit, the upper end of the valve core (2) is provided with a water outlet connector (6), the pressure cap (7) is fixedly connected to the upper end of the valve core (2), the pressure cap (7) is set inside the water outlet connector (6), the pressure cap (7) fixes the water outlet connector (6) between the pressure cap (7) and the valve core (2), a sealing gasket (5) is provided between the pressure cap (7) and the valve core (2), a wear-resistant gasket (4) is provided between the water outlet connector (6) and the handwheel (3), and an O-ring (8) is provided between the pressure cap (7) and the water outlet connector (6).

2. A straight-through concealed angle valve according to claim 1, characterized in that: The valve body (1) is integrally injection molded from a PPR part (1.1) and a metal insert (1.2). The PPR part (1.1) of the valve body (1) is provided with a water inlet end, which is used for welding PPR pipe fittings. The metal insert (1.2) of the valve body (1) is provided with a water outlet end, which is used for installing the valve core (2). The tail of the metal insert (1.2) is provided with several dovetail grooves (1.2.1), which are embedded in the PPR part (1.1).

3. A straight-through concealed angle valve according to claim 2, characterized in that: The metal insert (1.2) is provided with a mounting base (1.2.2), and the valve core (2) is fixedly connected to the mounting base (1.2.2).

4. A straight-through concealed angle valve according to claim 2, characterized in that: The metal insert (1.2) is covered with a decorative cover (10).

5. A straight-through concealed angle valve according to claim 1, characterized in that: The centerlines (6.2) of the pressure cap (7), water outlet connector (6), sealing gasket (5) and valve core (2) are on the same vertical line.

6. A straight-through concealed angle valve according to claim 1, characterized in that: The handwheel (3) is provided with handwheel teeth (3.1), and the valve core (2) is provided with valve core teeth (2.2). The handwheel teeth (3.1) and valve core teeth (2.2) are connected in cooperation.

7. A straight-through concealed angle valve according to claim 1, characterized in that: The inner cavity of the pressure cap (7) is a threaded hole surface (7.1), which is threaded to the threaded shaft surface (2.3) on the valve core (2). The bottom surface (7.2) of the pressure cap (7) is pressed on the inner stepped surface (6.1) of the water outlet connector (6), fixing the water outlet connector (6) between the pressure cap (7) and the valve core (2).

8. A straight-through concealed angle valve according to claim 1, characterized in that: The outer surface of the pressure cap (7) has a groove (7.3), an O-ring (8) is placed in the groove (7.3), and the top of the pressure cap (7) has an internal hex wrench position (7.4).

9. A straight-through concealed angle valve according to claim 1, characterized in that: The water outlet connector (6) is provided with a wrench position (6.3).

10. A straight-through concealed angle valve according to claim 1, characterized in that: The water outlet connector (6) is connected to an adapter (11) via a thread. The adapter (11) is connected to a hose (12), which is parallel to the wall.