Automatic temperature control device for cooling water of printing and dyeing singeing machine
By adding a water storage tank and setting up a liquid level and temperature control system on the dyeing and singeing machine, the problem of fabric dirt caused by the temperature difference of cooling water was solved, the production quality and efficiency were improved, and the recycling and reuse of cooling water was realized.
Patent Information
- Application Number
- CN202423193759.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In dyeing and printing production, when singeing machines use municipal water supply, excessive temperature differences in the cooling water can cause condensation on the surface of the cold water rollers and soiling of the fabric, affecting fabric quality and production efficiency.
Design an automatic temperature control device for a singeing machine in printing and dyeing. By adding a water storage tank next to the singeing machine and installing a liquid level and temperature control system on the water storage tank, the liquid level and temperature of the cooling water are controlled by liquid level sensors and temperature sensors to ensure that the cooling water is within the process range and to avoid condensation and dirt accumulation caused by excessive temperature difference.
It effectively solves the problem of fabrics getting dirty during the singeing process, improves fabric production quality and efficiency, saves production resources, and realizes the recycling and reuse of cooling water.
Smart Images

Figure CN223537865U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dyeing and singeing machine technology, specifically to an automatic temperature control device for cooling water in dyeing and singeing machines. Background Technology
[0002] In dyeing and printing production, the singeing machine is an indispensable and important machine. During normal production, the singeing nozzle and the cold water roller must be cooled with cooling water; otherwise, the nozzle and the cold water roller will deform and become unusable.
[0003] When the singeing machine uses the city water supply as the water source for the singeing burner and the cold water roller, the surface of the cold water roller will condense (sweat) due to the large temperature difference. During the singeing process to remove the fuzz, the fabric will have carbon ash on its surface. When the fabric passes through the cold water roller, the surface of the cold water roller will form sticky dust, causing the fabric surface to become dirty, which is a quality problem that has not been completely solved. Utility Model Content
[0004] To address the aforementioned problems, this utility model proposes an automatic temperature control device for cooling water in a dyeing and finishing machine. By controlling the water temperature, it avoids the phenomenon of fabric sticking during the singeing process, improves the quality and efficiency of fabric production, and effectively saves production resources.
[0005] To achieve the above objectives, the technical solution of this utility model is as follows: an automatic temperature control device for cooling water in a singeing machine, comprising a water supply pipe, a singeing machine, and a cooling water return collection tank. The water supply pipe is connected to the singeing burner and the cold water roller of the singeing machine via a first control valve and a second control valve, respectively. The singeing burner and the cold water roller are connected to the cooling water return collection tank via a first pipe. A water storage tank is installed on one side of the singeing machine, and the water supply pipe is connected to the water storage tank. The bottom of the water storage tank is connected to the singeing burner and the cold water roller via a second pipe. A third control valve is provided on the second pipe. The cooling water return collection tank is connected to the cooling water return pipe via a fourth control valve. The water storage tank is also equipped with a liquid level control system and a temperature control system. The liquid level control system is connected to the water supply pipe via a pneumatic ball valve, and the temperature control system is connected to the cooling water return pipe via a pneumatic three-way valve. One end of the pneumatic three-way valve extends into the water storage tank via a fifth pipe.
[0006] As a further embodiment of this utility model: the liquid level control system includes a liquid level sensor, the liquid level sensor is connected to a first intelligent light column controller, the first intelligent light column controller is connected to a first electromagnetic pneumatic valve, and the first electromagnetic pneumatic valve is controlled and connected to a pneumatic ball valve on the water supply pipeline.
[0007] As a further embodiment of this utility model: the temperature control system includes a temperature sensor, the temperature sensor is connected to a second intelligent light column controller, the second intelligent light column controller is connected to a second electromagnetic pneumatic valve, and the second electromagnetic pneumatic valve is controlled and connected to a pneumatic three-way valve on the cooling water return pipe.
[0008] As a further improvement of this utility model: both the first electromagnetic pneumatic valve and the second electromagnetic pneumatic valve are connected to the compressed air intake pipe.
[0009] As a further improvement of this invention: the volume of the water storage tank is 10~20 m³. 3 .
[0010] As a further improvement of this utility model, several singeing nozzles and cooling water rollers are provided.
[0011] As a further embodiment of this utility model: the first intelligent light column controller sets the liquid level height parameter when water enters the water storage tank. The liquid level height is set to be 0.5~1.0 m from the top of the water storage tank. When the liquid level of the cooling water in the water storage tank is greater than 1.0 m from the top of the water storage tank, the first electromagnetic pneumatic valve controls the pneumatic ball valve to open, and water in the water supply pipeline flows into the water storage tank. When the liquid level reaches 0.5 m from the top of the water storage tank, the pneumatic ball valve closes.
[0012] As a further embodiment of this utility model: the second intelligent light column controller sets the cooling water temperature parameter in the water storage tank, wherein the water temperature is set to 36~38 ℃. When the temperature of the cooling water in the water storage tank is higher than 38 ℃, the second electromagnetic pneumatic valve controls the end of the pneumatic three-way valve connected to the water storage tank to close. When the temperature of the cooling water in the water storage tank is lower than 36 ℃, the second electromagnetic pneumatic valve controls the end of the pneumatic three-way valve connected to the water storage tank to open.
[0013] As a further embodiment of this utility model: a first centrifugal water pump is provided on the second pipeline, and a second centrifugal water pump is provided on the cooling return water pipeline.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. This utility model provides a space for controlling the cooling water entering the singeing machine and the cooling return water flowing out of the singeing machine by adding a water storage tank next to the singeing machine, thus avoiding fabric quality problems caused by water from the water supply pipe flowing directly into the singeing machine.
[0016] 2. This utility model ensures the amount of cooling water stored in the water tank by setting up a liquid level control system on the water tank, thus avoiding quality problems caused by insufficient water supply in production water.
[0017] 3. This utility model effectively regulates the temperature of the cooling water in the water storage tank by setting a temperature control system on the water storage tank, so that the temperature of the cooling water is stably controlled within the process range, avoiding condensation caused by excessive temperature difference between the cooling water and the cold water roller, thereby solving the problem of fabric sticking during the singeing process and improving the quality and efficiency of fabric production.
[0018] 4. This utility model device requires little investment, the equipment is simple and reliable to control, and no personnel are required to operate it after the parameters are set. The cooling water is recycled and reused, which effectively saves production resources. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of the automatic temperature control device for cooling water in a dyeing and singeing machine according to this utility model.
[0020] In the diagram: 1. Water supply pipe; 2. Singeing machine; 3. Cooling return water collection tank; 4. First control valve; 5. Second control valve; 6. Singeing nozzle; 7. Cooling water roller; 8. First pipe; 9. Water storage tank; 10. Second pipe; 11. Third control valve; 12. Fourth control valve; 13. Cooling return water pipe; 14. Liquid level control system; 15. Temperature control system; 16. Pneumatic ball valve; 17. Pneumatic three-way valve; 18. Fifth pipe; 19. Liquid level sensor; 20. First intelligent light column controller; 21. First electromagnetic pneumatic valve; 22. Temperature sensor; 23. Second intelligent light column controller; 24. Second electromagnetic pneumatic valve; 25. First centrifugal water pump; 26. Second centrifugal water pump; 27. Compressed air intake pipe. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] refer to Figure 1An automatic temperature control device for cooling water in a singeing machine includes a water supply pipe 1, a singeing machine 2, and a cooling water return collection tank 3. The water supply pipe 1 is connected to the singeing nozzle 6 and the cold water roller 7 of the singeing machine 2 via a first control valve 4 and a second control valve 5, respectively. The singeing nozzle 6 and the cold water roller 7 are connected to the cooling water return collection tank 3 via a first pipe 8. A water storage tank 9 is installed on one side of the singeing machine 2, and the water supply pipe 1 is connected to the water storage tank 9. The bottom of the water storage tank 9 is connected to the singeing nozzle via a second pipe 10. 6 is connected to the cooling water roller 7. The second pipe 10 is equipped with a third control valve 11. The cooling water collection tank 3 is connected to the cooling water pipe 13 through the fourth control valve 12. The water storage tank 9 is also equipped with a liquid level control system 14 and a temperature control system 15. The liquid level control system 14 is connected to the water supply pipe 1 through a pneumatic ball valve 16. The temperature control system 15 is connected to the cooling water pipe 13 through a pneumatic three-way valve 17. One end of the pneumatic three-way valve 17 extends into the water storage tank 9 through the fifth pipe 18.
[0023] The liquid level control system 14 includes a liquid level sensor 19, which is connected to a first intelligent light column controller 20. The first intelligent light column controller 20 is connected to a first electromagnetic pneumatic valve 21, which is controlled by a pneumatic ball valve 16 on the water supply pipeline 1.
[0024] The temperature control system 15 includes a temperature sensor 22, which is connected to a second intelligent light bar controller 23. The second intelligent light bar controller 23 is connected to a second electromagnetic pneumatic valve 24, which is controlled by a pneumatic three-way valve 17 on the cooling water return pipe 13.
[0025] Both the first electromagnetic pneumatic valve 21 and the second electromagnetic pneumatic valve 24 are connected to the compressed air intake pipe 27.
[0026] The volume of water storage tank 9 is 10~20 m³. 3 .
[0027] Several singeing nozzles 6 and cooling water rollers 7 are provided.
[0028] The first intelligent light column controller 20 sets the liquid level height parameter when water enters the water storage tank 9. The liquid level height is set to be 0.5 ~ 1.0 m from the top of the water storage tank 9. When the liquid level of the cooling water in the water storage tank 9 is greater than 1.0 m from the top of the water storage tank 9, the first electromagnetic pneumatic valve 21 controls the pneumatic ball valve 16 to open, and the water in the water supply pipe 1 flows into the water storage tank 9. When the liquid level reaches 0.5 m from the top of the water storage tank 9, the pneumatic ball valve 16 closes.
[0029] The second intelligent light column controller 23 sets the cooling water temperature parameters in the water storage tank 9. The water temperature is set to 36~38℃. When the temperature of the cooling water in the water storage tank 9 is higher than 38℃, the second electromagnetic pneumatic valve 24 controls the pneumatic three-way valve 17 to close one end connected to the water storage tank 9. When the temperature of the cooling water in the water storage tank 9 is lower than 36℃, the second electromagnetic pneumatic valve 24 controls the pneumatic three-way valve 17 to open one end connected to the water storage tank 9.
[0030] The second pipe 10 is equipped with a first centrifugal water pump 25, and the cooling return water pipe 13 is equipped with a second centrifugal water pump 26.
[0031] Working principle:
[0032] A 10-20 m³ water storage tank 9 is installed on one side of the singeing machine 2. A liquid level sensor 19 and a temperature sensor 22 are installed on the water storage tank 9. The cooling water level in the water storage tank 9 is set on the first intelligent light column controller 20. When the distance from the top of the water storage tank 9 is greater than 1.0 m, the first electromagnetic pneumatic valve 21 controls the pneumatic ball valve 16 to open, and water from the water supply pipe 1 flows into the water storage tank 9. When the liquid level reaches 0.5 m from the top of the water storage tank 9, the pneumatic ball valve 16 closes, so that the cooling water level in the water storage tank 9 is always within the control range.
[0033] The temperature of the cooling water in the storage tank 9 is set on the second intelligent light column controller 23. The temperature parameter is set to 36~38 ℃. When the temperature of the cooling water in the storage tank 9 is higher than 38 ℃, the second electromagnetic pneumatic valve 24 controls the pneumatic three-way valve 17 to close one end connected to the storage tank 9. The cooling return water is lifted by the second centrifugal water pump 26 and discharged to the centralized pool through the pneumatic three-way valve 17. After being cooled in the centralized pool, it enters the storage tank 9 through the water supply pipe 1. When the temperature of the cooling water in the storage tank 9 is lower than 36 ℃, the second electromagnetic pneumatic valve 24 controls the pneumatic three-way valve 17 to open one end connected to the storage tank 9. The cooling return water is lifted by the second centrifugal water pump 26 and flows into the storage tank 9. The liquid level control system 14 and temperature control system 15 installed on the water storage tank 9 ensure the temperature of the cooling water entering the singeing burner 6 and the cold water roller 7 of the singeing machine, thus completely solving the equipment defect of dirt sticking to the cold water roller of the singeing machine, meeting the requirements of the production process for the cleanliness of the equipment guide roller, solving the problem of dirt sticking in the singeing process of fabric for many years, and the parts of other production processes that have quality hazards caused by condensation (sweating) on the cold water roller can all be modified and solved with reference to this solution.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic temperature control device for cooling water in a singeing machine, comprising a water supply pipe (1), a singeing machine (2), and a cooling water return collection tank (3), wherein the water supply pipe (1) is connected to the singeing nozzle (6) and the cooling water roller (7) of the singeing machine (2) via a first control valve (4) and a second control valve (5), respectively, and the singeing nozzle (6) and the cooling water roller (7) are connected to the cooling water return collection tank (3) via a first pipe (8), characterized in that: A water storage tank (9) is installed on one side of the singeing machine (2). The water supply pipe (1) is connected to the water storage tank (9). The bottom of the water storage tank (9) is connected to the singeing nozzle (6) and the cold water roller (7) through the second pipe (10). A third control valve (11) is provided on the second pipe (10). The cooling return water collection box (3) is connected to the cooling return water pipe (13) through the fourth control valve (12). The water storage tank (9) is also equipped with a liquid level control system (14) and a temperature control system (15). The liquid level control system (14) is connected to the water supply pipe (1) through a pneumatic ball valve (16). The temperature control system (15) is connected to the cooling return water pipe (13) through a pneumatic three-way valve (17). One end of the pneumatic three-way valve (17) extends into the water storage tank (9) through the fifth pipe (18).
2. The automatic temperature control device for cooling water in a dyeing and singeing machine according to claim 1, characterized in that: The liquid level control system (14) includes a liquid level sensor (19), which is connected to a first intelligent light column controller (20). The first intelligent light column controller (20) is connected to a first electromagnetic pneumatic valve (21), which is controlled by a pneumatic ball valve (16) on the water supply pipeline (1).
3. The automatic temperature control device for cooling water in a dyeing and singeing machine according to claim 2, characterized in that: The temperature control system (15) includes a temperature sensor (22), which is connected to a second intelligent light bar controller (23). The second intelligent light bar controller (23) is connected to a second electromagnetic pneumatic valve (24), which is controlled by a pneumatic three-way valve (17) on the cooling return water pipe (13).
4. The automatic temperature control device for cooling water in a dyeing and singeing machine according to claim 3, characterized in that: The first electromagnetic pneumatic valve (21) and the second electromagnetic pneumatic valve (24) are both connected to the compressed air intake pipe (27).
5. The automatic temperature control device for cooling water in a dyeing and singeing machine according to claim 4, characterized in that: The volume of the water storage tank (9) is 10~20 m³. 3 .
6. The automatic temperature control device for cooling water in a dyeing and singeing machine according to claim 5, characterized in that: Both the singeing nozzle (6) and the cooling water roller (7) are provided with several.
7. The automatic temperature control device for cooling water in a dyeing and singeing machine according to claim 6, characterized in that: The first intelligent light column controller (20) sets the liquid level height parameter when water enters the water storage tank (9). The liquid level height is set to be 0.5 ~ 1.0 m away from the top of the water storage tank (9). When the liquid level of the cooling water in the water storage tank (9) is greater than 1.0 m away from the top of the water storage tank (9), the first electromagnetic pneumatic valve (21) controls the pneumatic ball valve (16) to open, and the water in the water supply pipe (1) flows into the water storage tank (9). When the liquid level reaches 0.5 m away from the top of the water storage tank (9), the pneumatic ball valve (16) closes.
8. The automatic temperature control device for cooling water in a dyeing and singeing machine according to claim 7, characterized in that: The second intelligent light column controller (23) sets the cooling water temperature parameters in the water storage tank (9). The water temperature is set to 36~38℃. When the temperature of the cooling water in the water storage tank (9) is higher than 38℃, the second electromagnetic pneumatic valve (24) controls the pneumatic three-way valve (17) to close one end connected to the water storage tank (9). When the temperature of the cooling water in the water storage tank (9) is lower than 36℃, the second electromagnetic pneumatic valve (24) controls the pneumatic three-way valve (17) to open one end connected to the water storage tank (9).
9. The automatic temperature control device for cooling water in a dyeing and singeing machine according to claim 8, characterized in that: The second pipe (10) is equipped with a first centrifugal water pump (25), and the cooling return water pipe (13) is equipped with a second centrifugal water pump (26).