Condenser filtering mechanism and mine air compressor

Abstract

The utility model is applicable to the technical field of air compressors, and provides a condenser filtering mechanism and a mine air compressor, which comprise a mounting box body, a cooling component, a cooling component and a filtering component, the cooling assembly comprises a water tank fixedly connected with the mounting box body, floating foam is arranged in the water tank, the upper end of the floating foam is fixedly connected with a floating rod, the outer wall surface of the floating rod is provided with a water level line, and the lower end of the water tank is connected with a pressure pump. The air in the fixed pipeline can be cooled through air cooling, meanwhile, water mist is sprayed to the surface of the fixed pipeline, and the cooling effect of the fixed pipeline is improved. Through the arrangement of the filtering assembly, a waterproof electromagnet can be electrified to generate magnetic force, the magnetic force repels a magnet block, a positioning sliding block moves along an auxiliary sliding rod, a sweeping roller makes rotary contact with a filtering plate, impurities filtered and separated from the surface of the filtering plate are swept, and filtering holes are prevented from being blocked, and the passing ability of gas is prevented from being affected.

Description

Technical Field

[0001] This utility model belongs to the field of air compressor technology, and in particular relates to a condenser filter mechanism and an air compressor for mining. Background Technology

[0002] Mines include coal mines, metal mines, non-metal mines, building material mines, and chemical mines, etc. The scale of a mine (also known as production capacity) is usually expressed in terms of annual output or daily output. Annual output is the amount of ore produced by the mine each year. According to the size of the output, it is divided into three types: large, medium, and small. An air compressor, also known as an air compressor, is the main body of an air source device. It is a device that converts the mechanical energy of a prime mover (usually an electric motor) into gas pressure energy. It is a device that generates compressed air and is the most commonly used air power supply equipment in industrial and mining enterprises. Generally, air compressors are divided into screw air compressors, piston air compressors, etc. The condenser is an indispensable cooling component in an air compressor.

[0003] Existing technologies improve the performance of air compressors by cooling the gas they deliver, enabling them to power other equipment or improve the environment.

[0004] The high-temperature gas delivered by the air compressor is cooled by the condenser. However, the gas contains particulate matter, which can easily clog the pipeline. Currently, filters are used to filter the gas, but after a long period of filtration, there are many impurities, which will affect the efficiency of gas filtration. Summary of the Invention

[0005] The purpose of this utility model is to provide a condenser filtration mechanism and a mining air compressor, which aims to solve the problem that the high-temperature gas transported by the air compressor is cooled by the condenser, but the gas contains particulate matter, which can easily cause blockage of the pipeline. Currently, the gas is filtered by placing a filter screen, but after a long time of filtration, there are many impurities, which affects the efficiency of gas filtration.

[0006] This utility model is implemented as follows: a condenser filtration mechanism and a mining air compressor include a mounting housing, a cooling component, a condenser assembly, and a filtration component. The cooling component includes a water tank fixedly connected to the mounting housing. Floating foam is disposed inside the water tank, and a float is fixedly connected to the upper end of the floating foam. A water level line is formed on the outer wall of the float. A booster pump is fixedly connected to the lower end of the water tank, and a water pipe is fixedly connected to the end face of the booster pump. An atomizing nozzle is fixedly connected to the end face of the water pipe. An air compressor assembly is fixedly connected to the inner wall of the mounting housing, and the lower end of the air compressor assembly is fixedly connected to… The cooling assembly includes a fixed pipe and a sealing plate fixedly connected to the mounting housing. An air-cooling structure is fixedly connected to the inner wall of the sealing plate. The filtering assembly includes a filter box fixedly connected to the mounting housing. Waterproof electromagnets are fixedly connected to both the end face and the free end of the filter box. An auxiliary slide rod and a filter plate are fixedly connected to the inner wall of the filter box. A positioning slider is slidably connected to the outer wall of the auxiliary slide rod. A magnet is fixedly connected to the end face of the positioning slider. A fixing rod is fixedly connected to the end face of the magnet. A cleaning roller is rotatably connected to the outer wall of the fixing rod. An exhaust pipe is fixedly connected to the outer wall of the filter box.

[0007] Preferably, the upper end of the mounting housing is provided with an air compressor inlet for air intake of the air compressor assembly, the end face of the mounting housing is provided with a cooling inlet for air intake of the cooling assembly, and the free end of the mounting housing is provided with a heat dissipation hole for heat dissipation of the fixed pipe.

[0008] Preferably, the upper end of the water tank has a hole for the floating rod to slide, the upper end of the water tank is rotatably connected to a sealing plug for adding water, and the outer wall of the water pipe is fixedly connected to the mounting box.

[0009] Preferably, the outer wall of the sealing plate is fixedly connected to the mounting box and the air compressor assembly, the end face of the fixed pipe is fixedly connected to the filter box, and the end face of the filter plate is provided with filter holes for filtering gas.

[0010] Preferably, the air-cooled structure includes a support block, an air-cooled motor, a power shaft, and a cooling fan, and the outer wall surface of the cleaning roller is provided with several sets of brushes.

[0011] Preferably, the outer wall of the exhaust pipe is fixedly connected to the mounting box, a pressure valve is fixedly connected to the lower end of the filter box, a discharge pipe is fixedly connected to the end face of the pressure valve, and the outer wall of the discharge pipe is fixedly connected to the mounting box.

[0012] This utility model provides a condenser filtration mechanism and a mining air compressor. Through the arrangement of cooling and heat dissipation components, it achieves air cooling of the gas inside a fixed pipeline, while simultaneously spraying water mist onto the surface of the fixed pipeline to enhance the cooling effect. The filtration component allows for the energization of a waterproof electromagnet, generating magnetic force that repels a magnet, moving a positioning slider along an auxiliary slide rod. This causes the cleaning roller to rotate and contact the filter plate, cleaning away impurities separated from the filter surface and preventing clogging of the filter holes, thus ensuring gas permeability. Attached Figure Description

[0013] Figure 1 A three-dimensional schematic diagram of a condenser filter mechanism and a mining air compressor provided for embodiments of this utility model;

[0014] Figure 2 A front perspective view of a condenser filter mechanism and a mining air compressor provided for embodiments of this utility model;

[0015] Figure 3 A sectional view of the mounting housing of a condenser filter mechanism and a mining air compressor provided for embodiments of this utility model;

[0016] Figure 4 A top sectional view of a condenser filter mechanism and a mining air compressor provided for embodiments of this utility model;

[0017] Figure 5 A condenser filter mechanism and a mining air compressor are provided as embodiments of this utility model. Figure 4 Enlarged view of point A in the middle.

[0018] In the attached diagram: 1. Mounting housing; 101. Air compressor inlet; 102. Cooling inlet; 103. Heat dissipation hole; 2. Cooling assembly; 21. Water tank; 22. Floating foam; 23. Floating rod; 24. Water level line; 25. Booster pump; 26. Water pipe; 27. Atomizing nozzle; 28. Sealing plug; 3. Air compressor assembly; 4. Fixed pipe; 5. Cooling assembly; 51. Sealing plate; 52. Air-cooled structure; 6. Filter assembly; 61. Filter box; 62. Waterproof electromagnet; 63. Auxiliary slide bar; 64. Positioning slider; 65. Magnet block; 66. Fixing rod; 67. Cleaning roller; 68. Filter plate; 69. Filter hole; 7. Exhaust pipe; 8. Pressure valve; 9. Discharge pipe. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0020] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0021] like Figures 1 to 5 As shown, an embodiment of the present invention provides a condenser filter mechanism and a mining air compressor, including a mounting housing 1, a cooling component 2, a cooling component 5, and a filter component 6. The cooling component 2 includes a water tank 21 fixedly connected to the mounting housing 1. Floating foam 22 is disposed inside the water tank 21, and a float rod 23 is fixedly connected to the upper end of the floating foam 22. A water level line 24 is formed on the outer wall of the float rod 23. A booster pump 25 is fixedly connected to the lower end of the water tank 21, and a water pipe 26 is fixedly connected to the end face of the booster pump 25. An atomizing nozzle 27 is fixedly connected to the end face of the water pipe 26. An air compressor assembly 3 is fixedly connected to the inner wall of the mounting housing 1, and a filter component 6 is fixedly connected to the lower end of the air compressor assembly 3. The fixed pipe 4 and the cooling assembly 5 include a sealing plate 51 fixedly connected to the mounting box 1, and an air-cooling structure 52 fixedly connected to the inner wall of the sealing plate 51. The filter assembly 6 includes a filter box 61 fixedly connected to the mounting box 1. Waterproof electromagnets 62 are fixedly connected to both the end face and the free end of the filter box 61. An auxiliary slide rod 63 and a filter plate 68 are fixedly connected to the inner wall of the filter box 61. A positioning slider 64 is slidably connected to the outer wall of the auxiliary slide rod 63. A magnet 65 is fixedly connected to the end face of the positioning slider 64. A fixing rod 66 is fixedly connected to the end face of the magnet 65. A cleaning roller 67 is rotatably connected to the outer wall of the fixing rod 66. An exhaust pipe 7 is fixedly connected to the outer wall of the filter box 61.

[0022] This utility model provides a condenser filter mechanism and a mining air compressor. Through the setting of the cooling component 2 and the cooling component 5, the gas in the fixed pipe 4 can be cooled by air cooling, and water mist can be sprayed on the surface of the fixed pipe 4 to improve the cooling effect. Through the setting of the filter component 6, the waterproof electromagnet 62 can be energized to generate magnetic force, which repels the magnet 65, and moves the positioning slider 64 along the auxiliary slide rod 63, so that the cleaning roller 67 rotates and contacts the filter plate 68, cleaning the impurities separated by filtration on its surface, avoiding blockage and affecting the gas passage.

[0023] In this embodiment of the invention, during use, the air compressor assembly 3 is powered on and starts, drawing air in through the air compressor inlet 101 and then delivering it through the fixed pipe 4. The air-cooling structure 52 is powered on and starts, accelerating airflow and increasing the contact area between the fixed pipe 4 and the air, thus improving heat conduction. Simultaneously, the booster pump 25 starts, spraying water mist through the water pipe 26 and the atomizing nozzle 27. The water mist is blown by the airflow and comes into contact with the fixed pipe 4, improving the efficiency of cooling the gas inside the fixed pipe 4. By observing the water level line 24 on the outer wall of the float rod 23, the water level inside the water tank 21 can be determined, facilitating the addition of water. The cooled gas passes through the filter holes 69 of the filter plate 68 to filter particulate matter and then is discharged through the exhaust pipe 7. The waterproof electromagnet 62 generates magnetic force when powered on, repelling the magnet 65, causing the positioning slider 64 to move along the auxiliary slide rod 63. The cleaning roller 67 contacts and rotates with the filter plate 68, cleaning the filtered particulate matter, which can reduce the impact on gas delivery and improve the efficiency of gas delivery.

[0024] like Figure 1 and Figure 2 As shown, in a preferred embodiment of the present invention, the upper end of the mounting box 1 is provided with an air compressor inlet hole 101 for air compressor assembly 3 to enter, the end face of the mounting box 1 is provided with a cooling inlet hole 102 for cooling assembly 5 to enter, and the free end of the mounting box 1 is provided with a heat dissipation hole 103 for heat dissipation of fixed pipe 4.

[0025] The air compressor assembly 3 can compress and deliver air, and can also accelerate air flow by cooling the air inlet 102 and heat dissipation 103, thereby exchanging heat with the fixed pipe 4 and cooling it down.

[0026] like Figure 1 and Figure 3 As shown, in a preferred embodiment of the present invention, the upper end of the water tank 21 is provided with a hole for the floating rod 23 to slide, and the upper end of the water tank 21 is rotatably connected with a sealing plug 28 for adding water, and the outer wall of the water pipe 26 is fixedly connected to the mounting box 1.

[0027] Specifically, in a preferred embodiment of this utility model, the outer wall of the sealing plate 51 is fixedly connected to the mounting box 1 and the air compressor assembly 3, the end face of the fixed pipe 4 is fixedly connected to the filter box 61, and the end face of the filter plate 68 is provided with filter holes 69 for filtering gas.

[0028] Specifically, as a preferred embodiment of this utility model, the air-cooled structure 52 includes a support block, an air-cooled motor, a power shaft and a cooling fan, and the outer wall surface of the cleaning roller 67 is provided with several sets of brushes.

[0029] The water level inside the water tank 21 can be observed through the water level line 24 on the outer wall of the float rod 23, making it convenient to add water in time. Moreover, when the air-cooled structure 52 blows the air, the sprayed water mist will be blown synchronously, increasing the contact area with the fixed pipe 4 and improving the heat dissipation efficiency. Due to the setting of the brush, the debris separated by the filter plate 68 can be cleaned, avoiding clogging of the filter hole 69.

[0030] like Figure 3 As shown, in a preferred embodiment of the present invention, the outer wall of the exhaust pipe 7 is fixedly connected to the mounting box 1, the lower end of the filter box 61 is fixedly connected to a pressure valve 8, the end face of the pressure valve 8 is fixedly connected to an exhaust pipe 9, and the outer wall of the exhaust pipe 9 is fixedly connected to the mounting box 1.

[0031] The condensed water can be discharged, preventing it from affecting gas transportation, and it is also convenient to connect the exhaust pipe 7 to the gas equipment, thus improving the effect of mine use.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A condenser filter mechanism and a mining air compressor, characterized in that, The system includes a mounting box (1), a cooling component (2), a cooling assembly (5), and a filter assembly (6). The cooling component (2) includes a water tank (21) fixedly connected to the mounting box (1). The water tank (21) contains floating foam (22), and a float rod (23) is fixedly connected to the upper end of the floating foam (22). A water level line (24) is provided on the outer wall of the float rod (23). A booster pump (25) is fixedly connected to the lower end of the water tank (21). A water pipe (26) is fixedly connected to the end face of the booster pump (25), and an atomizing nozzle (27) is fixedly connected to the end face of the water pipe (26). An air compressor assembly (3) is fixedly connected to the inner wall of the mounting box (1), and a fixed pipe (4) is fixedly connected to the lower end of the air compressor assembly (3). The cooling assembly (5) includes... A sealing plate (51) is fixedly connected to the mounting box (1). A wind-cooling structure (52) is fixedly connected to the inner wall of the sealing plate (51). The filter assembly (6) includes a filter box (61) fixedly connected to the mounting box (1). Waterproof electromagnets (62) are fixedly connected to both the end face and the free end of the filter box (61). An auxiliary slide rod (63) and a filter plate (68) are fixedly connected to the inner wall of the filter box (61). A positioning slider (64) is slidably connected to the outer wall of the auxiliary slide rod (63). A magnet (65) is fixedly connected to the end face of the positioning slider (64). A fixing rod (66) is fixedly connected to the end face of the magnet (65). A cleaning roller (67) is rotatably connected to the outer wall of the fixing rod (66). An exhaust pipe (7) is fixedly connected to the outer wall of the filter box (61).

2. The condenser filter mechanism and mining air compressor according to claim 1, characterized in that, The upper end of the mounting box (1) is provided with an air compressor inlet hole (101) for air compressor assembly (3) to enter, the end face of the mounting box (1) is provided with a cooling inlet hole (102) for air cooling assembly (5) to enter, and the free end of the mounting box (1) is provided with a heat dissipation hole (103) for heat dissipation of fixed pipe (4).

3. The condenser filter mechanism and mining air compressor according to claim 1, characterized in that, The upper end of the water tank (21) is provided with a hole for the floating rod (23) to slide. The upper end of the water tank (21) is rotatably connected with a sealing plug (28) for adding water. The outer wall of the water pipe (26) is fixedly connected to the mounting box (1).

4. The condenser filter mechanism and mining air compressor according to claim 1, characterized in that, The outer wall of the sealing plate (51) is fixedly connected to the mounting box (1) and the air compressor assembly (3), the end face of the fixed pipe (4) is fixedly connected to the filter box (61), and the end face of the filter plate (68) is provided with filter holes (69) for filtering gas.

5. A condenser filter mechanism and a mining air compressor according to claim 1, characterized in that, The air-cooled structure (52) includes a support block, an air-cooled motor, a power shaft and a cooling fan, and the outer wall of the cleaning roller (67) is provided with several sets of brushes.

6. A condenser filter mechanism and a mining air compressor according to claim 1, characterized in that, The outer wall of the exhaust pipe (7) is fixedly connected to the mounting box (1), and the lower end of the filter box (61) is fixedly connected to a pressure valve (8). The end face of the pressure valve (8) is fixedly connected to a discharge pipe (9), and the outer wall of the discharge pipe (9) is fixedly connected to the mounting box (1).

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