Detection equipment for preparation of fluxing medium
By designing a slag remover testing device with integrated conveying, CNC, mechanical, and testing components, the problems of inaccurate test results and data management were solved, achieving accurate slag remover testing and data storage, and improving the reliability of quality control.
Patent Information
- Application Number
- CN202423002729.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-11
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing slag remover testing equipment is prone to inaccurate test results and lacks reliability. Furthermore, the test data is difficult to save and manage, which affects quality control and problem tracking.
A detection device was designed, comprising a conveyor assembly, a numerical control assembly, a mechanical assembly, a chamber assembly, a heating assembly, and a detection assembly. The slag-removing agent is conveyed via a conveyor belt, the code is scanned by a barcode scanner, the sample is picked up by a robotic arm, and the sample is detected by an infrared spectrometer and a mass spectrometer. The data is displayed and stored by the numerical control unit.
It enables accurate detection of slag removers, timely data storage and management, supports long-term data analysis, and improves the reliability and compliance of quality control.
Smart Images

Figure CN223538762U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of slag-removing agent detection technology, and more specifically to a detection device for slag-removing agent preparation. Background Technology
[0002] Slag remover testing mainly refers to a series of tests and analyses of the physicochemical properties and effects of slag removers used in the steelmaking process to ensure that their quality and performance meet the requirements of the smelting process.
[0003] Existing testing equipment for slagging agent preparation may lead to inaccurate test results during the testing process, thus affecting the quality control of slagging agents and lacking accuracy and reliability. Data may be lost if not saved promptly after testing, increasing the difficulty of data management, hindering long-term work and data processing, and also impeding quality control and problem tracking. The inability to conduct long-term data analysis may result in missed opportunities for improvement and optimization, ultimately harming quality control and compliance.
[0004] Therefore, in order to solve the above problems, this application provides a testing device for the preparation of slag remover. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a testing device for the preparation of slag removal agent, so as to solve the problems existing in the background art.
[0006] This utility model provides the following technical solution: a testing device for preparing slag removal agent, comprising a conveying component, a CNC component, a main body, a mechanical component, a chamber component, a heating component, and a testing component, wherein the conveying component is installed above the main body, the CNC component is installed above the conveying component, the mechanical components are symmetrically distributed and installed on the outer wall of the main body, the chamber component is installed inside the main body, the heating component is installed at the bottom of the chamber component, and the testing component is installed on the inner wall of the main body.
[0007] Preferably, the conveying assembly includes a first U-shaped fixing plate, a conveyor belt, a first gear, a first fixing rod, a drive motor, a second gear, and a support rod. The first U-shaped fixing plate is fixedly installed above the main body. The first gear is installed inside the first U-shaped fixing plate. The first fixing rod movably passes through the first gear. The conveyor belt is movably engaged with the first fixing rod. The drive motor is fixedly installed on the inner wall of the first U-shaped fixing plate. The second gear is fixedly connected to the output end of the drive motor. One end of the support rod is fixedly installed at the bottom of the first U-shaped fixing plate, and the other end is fixedly installed on the outer wall of the main body. The second gear meshes with the first gear. This conveying assembly facilitates the operation of the drive motor when the worker places the slag-removing agent above the conveyor belt. The output end of the drive motor drives the second gear to rotate, which in turn drives the meshing first gear to rotate. The rotation of the first gear then drives the movably engaged conveyor belt to perform a transmission motion.
[0008] Preferably, the CNC assembly includes a second U-shaped fixing plate, a barcode scanner, and a CNC controller. The second U-shaped fixing plate is fixedly installed above the first U-shaped fixing plate, the barcode scanner is fixedly installed at the bottom of the second U-shaped fixing plate, and the CNC controller is fixedly installed on the front wall of the second U-shaped fixing plate. The CNC assembly facilitates the scanning of the code on the barcode scanner when the slag-removing agent is transferred to the barcode scanner via the conveying assembly. The scanner then transmits the scanned information to the information receiving end of the CNC controller, which receives the information and displays it on its display screen.
[0009] Preferably, the main body includes an outer shell, a base, and an opening, wherein the base is fixedly installed on the bottom of the outer shell, and an opening is provided on the front wall of the outer shell.
[0010] Preferably, the mechanical component includes a side fixing plate, a robotic arm, and a gripper. The side fixing plate is fixedly installed on the outer wall of the outer shell. One end of the robotic arm is fixedly installed above the side fixing plate, and the other end of the robotic arm is fixedly installed with a gripper. The mechanical component facilitates the robotic arm's operation when the conveying component delivers the slag-removing agent to the rear. At this time, the robotic arm starts working, and the gripper is used to lift and open the slag-removing agent, allowing it to fall into the chamber component, which is convenient for subsequent testing activities.
[0011] Preferably, the cabin assembly includes an inner shell and handrails, wherein the inner shell is installed inside the outer shell, and the handrails are fixedly installed on the front wall of the inner shell.
[0012] Preferably, the heating assembly includes a protective shell and an electric heater, wherein the protective shell is fixedly installed between the inner shell and the outer shell, and the electric heater is fixedly installed inside the protective shell.
[0013] Preferably, the detection assembly includes a second fixing rod, an infrared spectrometer, a multi-stage electric actuator, and a mass spectrometer. The second fixing rod is fixedly installed on the inner wall of the outer casing, the infrared spectrometer is fixedly installed below the second fixing rod, the multi-stage electric actuator is fixedly installed below the second fixing rod, and the mass spectrometer is fixedly installed at the bottom of the multi-stage electric actuator. The presence of the detection assembly facilitates the detection of the slagging agent below when the infrared spectrometer and the mass spectrometer start working.
[0014] The technical effects and advantages of this utility model are as follows:
[0015] This utility model, by providing a conveying component, facilitates the operation of a drive motor when workers place the slag-removing agent above the conveyor belt. The output of the drive motor drives the second gear to rotate, which in turn drives the meshing first gear to rotate, and the rotation of the first gear drives the movable conveyor belt to begin its transmission motion.
[0016] This invention, by incorporating a numerical control component, facilitates the scanning of the code on the top of the slag-removing agent when it is conveyed to the barcode scanner via the conveying component. The barcode scanner then transmits the scanned information to the information receiving end of the numerical control unit, which receives and displays the information on its display screen.
[0017] This invention, by incorporating a detection component and a numerical control component, facilitates the initiation of infrared spectrometer operation to detect the slag-removing agent. Simultaneously, the electric heater begins operation to heat the inner shell, and the multi-stage electric actuators activate. The output of the multi-stage electric actuators drives the mass spectrometer to perform a telescopic movement, allowing the mass spectrometer to contact the slag-removing agent to be detected inside the chamber component. The infrared and mass spectrometers transmit the detected data signals to the signal receiver of the numerical control unit. The numerical control unit receives the signals, displays the data on its display, and stores the detection data. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0019] Figure 2 This is an exploded view of the overall structure of this utility model.
[0020] Figure 3 For the present utility model Figure 2 Schematic diagram of the structure at point A in the middle.
[0021] The attached figures are labeled as follows: 1. Conveying assembly; 101. First U-shaped fixing plate; 102. Conveyor belt; 103. First gear; 104. First fixing rod; 105. Drive motor; 106. Second gear; 107. Support rod; 2. CNC assembly; 201. Second U-shaped fixing plate; 202. Barcode scanner; 203. CNC controller; 3. Main body; 301. Outer shell; 302. Base; 303. Opening; 4. Mechanical assembly; 401. Side fixing plate; 402. Robotic arm; 403. Grappling handle; 5. Chamber assembly; 501. Inner shell; 502. Handrail; 6. Heating assembly; 601. Protective shell; 602. Electric heater; 7. Detection assembly; 701. Second fixing rod; 702. Infrared spectrometer; 703. Multi-stage electric actuator; 704. Mass spectrometer. Detailed Implementation
[0022] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The slag removal agent detection involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0023] Reference Figure 1-3 This utility model provides a testing device for preparing slag removal agent, including a conveying component 1, a CNC component 2, a main body 3, a mechanical component 4, a chamber component 5, a heating component 6, and a testing component 7. The conveying component 1 is installed above the main body 3, the CNC component 2 is installed above the conveying component 1, the mechanical component 4 is symmetrically distributed and installed on the outer wall of the main body 3, the chamber component 5 is installed inside the main body 3, the heating component 6 is installed at the bottom of the chamber component 5, and the testing component 7 is installed on the inner wall of the main body 3.
[0024] The conveying assembly 1 includes a first U-shaped fixing plate 101, a conveyor belt 102, a first gear 103, a first fixing rod 104, a drive motor 105, a second gear 106, and a support rod 107. The first U-shaped fixing plate 101 is fixedly installed above the main body 3. The first gear 103 is installed inside the first U-shaped fixing plate 101. The first fixing rod 104 movably passes through the first gear 103. The conveyor belt 102 is movably engaged with the first fixing rod 104. The drive motor 105 is fixedly installed on the inner wall of the first U-shaped fixing plate 101. The second gear 106 is fixedly connected to the output end of the drive motor 105. One end of the rod 107 is fixedly installed at the bottom of the first U-shaped fixing plate 101, and the other end of the support rod 107 is fixedly installed on the outer wall of the main body 3. The second gear 106 meshes with the first gear 103. A conveying assembly 1 is provided, which is beneficial when the worker places the slag remover above the conveyor belt 102. At this time, the drive motor 105 starts to work, and the output end of the drive motor 105 drives the second gear 106 to start rotating. The rotation of the second gear 106 drives the first gear 103, which meshes with it, to start rotating. The rotation of the first gear 103 drives the movable conveyor belt 102 to start conveying.
[0025] The CNC assembly 2 includes a second U-shaped fixing plate 201, a barcode scanner 202, and a CNC controller 203. The second U-shaped fixing plate 201 is fixedly installed above the first U-shaped fixing plate 101, the barcode scanner 202 is fixedly installed at the bottom of the second U-shaped fixing plate 201, and the CNC controller 203 is fixedly installed on the front wall of the second U-shaped fixing plate 201. The CNC assembly 2 is provided so that when the slag-removing agent is transferred to the barcode scanner 202 through the conveying assembly 1, the barcode scanner 202 scans the code on the slag-removing agent and transmits the scanned information to the information receiving end of the CNC controller 203. The CNC controller 203 receives the information and displays it on the display of the CNC controller 203.
[0026] The main body 3 includes an outer shell 301, a base 302 and an opening 303, wherein the base 302 is fixedly installed on the bottom of the outer shell 301, and the opening 303 is provided on the front wall of the outer shell 301.
[0027] Mechanical component 4 includes a side fixing plate 401, a robotic arm 402, and a gripper 403. The side fixing plate 401 is fixedly installed on the outer wall of the outer shell 301. One end of the robotic arm 402 is fixedly installed above the side fixing plate 401, and the gripper 403 is fixedly installed on the other end of the robotic arm 402. The mechanical component 4 is provided so that when the conveying component 1 conveys the slag-removing agent to the rear, the robotic arm 402 starts to work, and the gripper 403 is used to lift and open the slag-removing agent, so that it falls into the compartment component 5, which facilitates subsequent testing activities.
[0028] The cabin assembly 5 includes an inner shell 501 and a handrail 502, wherein the inner shell 501 is installed inside the outer shell 301, and the handrail 502 is fixedly installed on the front wall of the inner shell 501.
[0029] The heating assembly 6 includes a protective shell 601 and an electric heater 602, wherein the protective shell 601 is fixedly installed between the inner shell 501 and the outer shell 301, and the electric heater 602 is fixedly installed inside the protective shell 601.
[0030] The detection assembly 7 includes a second fixing rod 701, an infrared spectrometer 702, a multi-stage electric actuator 703, and a mass spectrometer 704. The second fixing rod 701 is fixedly installed on the inner wall of the outer casing 301. The infrared spectrometer 702 is fixedly installed below the second fixing rod 701. The multi-stage electric actuator 703 is fixedly installed below the second fixing rod 701. The mass spectrometer 704 is fixedly installed at the bottom of the multi-stage electric actuator 703. The presence of the detection assembly 7 facilitates the detection of the slagging agent below when the infrared spectrometer 702 and the mass spectrometer 704 start working.
[0031] The working principle of this utility model:
[0032] The device is placed horizontally above the ground. The operator places the slag-removing agent to be monitored above the conveyor belt 102. The drive motor 105 then starts operating, driving the second gear 106 to rotate. This rotation drives the meshing first gear 103 to rotate, which in turn drives the conveyor belt 102 to move. When the slag-removing agent is conveyed by the conveyor assembly 1 to the barcode scanner 202, the scanner scans the code on the agent and transmits the scanned information to the information receiver of the CNC 203. The CNC 203 receives the information and displays it on its display. As the conveyor assembly 1 moves the slag-removing agent to the rear... At this point, the robotic arm 402 begins operation, using the gripper 403 to lift and open the slag-removing agent, allowing it to fall into the chamber assembly 5. Simultaneously, the infrared spectrometer 702 begins operation to detect the slag-removing agent. At the same time, the electric heater 602 starts operating, heating the inner shell 501. The multi-stage electric actuator 703 then operates, its output driving the mass spectrometer 704 to extend and retract, bringing it into contact with the slag-removing agent to be detected inside the chamber assembly 5. The infrared spectrometer 702 and the mass spectrometer 704 transmit the detected data signals to the signal receiver of the CNC 203. The CNC 203 receives the signals, displays the data on its monitor, and stores the detection data, thus enabling the entire device to perform the detection function for slag-removing agent preparation.
[0033] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.
[0034] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A testing device for preparing slag-removing agents, comprising a conveying assembly (1), a numerical control assembly (2), a main body (3), a mechanical assembly (4), a chamber assembly (5), a heating assembly (6), and a testing assembly (7), characterized in that: The conveying component (1) is installed above the main body (3), the numerical control component (2) is installed above the conveying component (1), the mechanical components (4) are symmetrically distributed and installed on the outer wall of the main body (3), the cabin component (5) is installed inside the main body (3), the heating component (6) is installed at the bottom of the cabin component (5), and the detection component (7) is installed on the inner wall of the main body (3). The detection component (7) includes a second fixing rod (701), an infrared spectrometer (702), a multi-stage electric actuator (703), and a mass spectrometer (704). The second fixing rod (701) is fixedly installed on the inner wall of the outer shell (301), the infrared spectrometer (702) is fixedly installed below the second fixing rod (701), the multi-stage electric actuator (703) is fixedly installed below the second fixing rod (701), and the mass spectrometer (704) is fixedly installed at the bottom of the multi-stage electric actuator (703).
2. The testing equipment for preparing slag-removing agents according to claim 1, characterized in that: The conveying assembly (1) includes a first U-shaped fixing plate (101), a conveyor belt (102), a first gear (103), a first fixing rod (104), a drive motor (105), a second gear (106), and a support rod (107). The first U-shaped fixing plate (101) is fixedly installed above the main body (3), the first gear (103) is installed inside the first U-shaped fixing plate (101), and the first fixing rod (104) movably passes through the first gear (103). The conveyor belt... (102) The first fixed rod (104) is movable and snapped on. The drive motor (105) is fixedly installed on the inner wall of the first U-shaped fixed plate (101). The second gear (106) is fixedly connected to the output end of the drive motor (105). One end of the support rod (107) is fixedly installed on the bottom of the first U-shaped fixed plate (101). The other end of the support rod (107) is fixedly installed on the outer wall of the main body (3). The second gear (106) meshes with the first gear (103).
3. The testing equipment for preparing slag-removing agents according to claim 1, characterized in that: The CNC assembly (2) includes a second U-shaped fixing plate (201), a barcode scanner (202), and a CNC controller (203), wherein the second U-shaped fixing plate (201) is fixedly installed above the first U-shaped fixing plate (101), the barcode scanner (202) is fixedly installed at the bottom of the second U-shaped fixing plate (201), and the CNC controller (203) is fixedly installed on the front wall of the second U-shaped fixing plate (201).
4. The testing equipment for preparing slag-removing agents according to claim 1, characterized in that: The main body (3) includes an outer shell (301), a base (302) and an opening (303), wherein the base (302) is fixedly installed on the bottom of the outer shell (301), and the opening (303) is provided on the front wall of the outer shell (301).
5. The testing equipment for preparing slag-removing agents according to claim 1, characterized in that: The mechanical component (4) includes a side fixing plate (401), a mechanical arm (402) and a gripper (403), wherein the side fixing plate (401) is fixedly installed on the outer wall of the outer shell (301), one end of the mechanical arm (402) is fixedly installed above the side fixing plate (401), and the other end of the mechanical arm (402) is fixedly installed with a gripper (403).
6. The testing equipment for preparing slag-removing agents according to claim 1, characterized in that: The cabin assembly (5) includes an inner shell (501) and a handrail (502), wherein the inner shell (501) is installed inside the outer shell (301), and the handrail (502) is fixedly installed on the front wall of the inner shell (501).
7. The testing equipment for preparing slag-removing agents according to claim 1, characterized in that: The heating assembly (6) includes a protective shell (601) and an electric heater (602), wherein the protective shell (601) is fixedly installed between the inner shell (501) and the outer shell (301), and the electric heater (602) is fixedly installed inside the protective shell (601).