Automobile wire harness high-voltage test board

By integrating components such as servo motors, bidirectional bolt rods, multi-segment electric telescopic rods, and dual-axis cylinders, the problem of limited functionality in existing automotive wiring harness high-voltage test benches has been solved, enabling multifunctional wiring harness testing and improving testing efficiency and convenience.

CN223538976UActive Publication Date: 2025-11-11NANJING SIMAN INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422623612.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-11-11
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Existing automotive wiring harness high-voltage test benches have limited functionality and cannot perform other tests without transferring the equipment to other test benches.

Method used

A high-voltage test bench for automotive wiring harnesses was designed, integrating components such as a servo motor, a bidirectional bolt rod, a multi-segment electric telescopic rod, a dual-axis cylinder, and an L-shaped clamp, achieving multifunctionality for high-voltage, torsion, bending, and tensile testing.

Benefits of technology

It achieves multi-functionality in high-voltage, torsion, bending and tensile testing of automotive wiring harnesses, improving the practicality of the test bench and the convenience of the fixing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile wire harness high-voltage testboard, and relates to the technical field of testboards. The automobile wire harness high-voltage test bench comprises a test platform, a sliding groove is formed in the upper surface of the test platform, the sliding groove penetrates through the lower surface of the test platform, two rectangular mounting plates are fixedly connected to the lower surface of the test platform, and two-way bolt rods are rotationally connected to the opposite faces of the two rectangular mounting plates; the front end of the two-way bolt rod rotationally penetrates out of the front surface of the rectangular mounting plate located on the rear side, the outer wall of the two-way bolt rod is sleeved with two movable sleeves in a threaded mode, and sliding blocks are fixedly connected to the upper surfaces of the two movable sleeves correspondingly; by arranging two first servo motors, two multi-section electric telescopic rods, a test rod, a second servo motor and a bidirectional bolt rod, not only can high-voltage test be carried out on the automobile wire harness, but also distortion test, bending test and stretching test can be carried out on the automobile wire harness, and the practicability of the automobile wire harness high-voltage test board is improved.
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Description

Technical Field

[0001] This utility model relates to the field of test bench technology, and in particular to a high voltage test bench for automotive wiring harnesses. Background Technology

[0002] As an important component of automotive electrical networks, automotive wiring harnesses are directly related to the safety, stability, and reliability of automobiles. Therefore, automotive wiring harnesses need to undergo a series of rigorous tests during the production process.

[0003] The working principle of an automotive wiring harness high-voltage test bench is mainly based on the transmission and detection of electrical signals. The test bench injects a specific electrical signal into the wiring harness and then detects the transmission of the electrical signal in the wiring harness to determine whether the connection of the wiring harness is normal. It can only perform a single high-voltage test. However, high-voltage testing is only one of the tests for automotive wiring harnesses. Tensile strength testing, bending strength testing, and torsional strength testing are also standards for verifying whether automotive wiring harnesses meet the standards. However, the automotive wiring harness high-voltage test bench can only perform a single high-voltage test. When performing other tests, it is necessary to transfer the test to other test benches, which has the disadvantage of limited functionality. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide an automotive wiring harness high-voltage test bench that can only perform a single high-voltage test and needs to be transferred to other test benches for other tests, thus having a single function.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-voltage test bench for automotive wiring harnesses, comprising a test platform;

[0006] The upper surface of the test platform is provided with a sliding groove that runs through the lower surface of the test platform. Two rectangular mounting plates are fixedly connected to the lower surface of the test platform.

[0007] Two rectangular mounting plates are rotatably connected to each other by a bidirectional bolt rod. The front end of the bidirectional bolt rod rotatably passes through the front surface of the rear rectangular mounting plate, and two movable sleeves are threaded onto the outer wall of the bidirectional bolt rod.

[0008] Preferably, the upper surfaces of both movable sleeves are fixedly connected with sliders, and the upper ends of both sliders slide through the inner wall of the groove.

[0009] The upper ends of both sliders are fixedly connected to a fixing plate, and a rectangular fixing plate is fixedly connected to the front surface of the rear rectangular mounting plate.

[0010] The upper surface of the rectangular fixing plate is fixedly mounted with a second servo motor, and the output end of the second servo motor is fixedly connected to the rear end of the bidirectional bolt rod.

[0011] Preferably, a first servo motor is fixedly installed on the upper surface of both fixed plates, and a protective box is fixedly connected to the output end of each of the two first servo motors.

[0012] Preferably, both protective boxes are equipped with dual-axis cylinders inside, and the left and right output ends of the two dual-axis cylinders slide through the outer surface of the corresponding protective boxes, and the left and right output ends of the two dual-axis cylinders are fixedly connected with L-shaped clamps.

[0013] Preferably, the lower surface of the test platform is fixedly connected to two L-shaped fixing plates, and the upper surface of each of the two L-shaped fixing plates is fixedly connected to multiple sections of electric telescopic rods;

[0014] The telescopic ends of the two multi-segment electric telescopic poles are fixedly connected to circular mounting plates, and test rods are fixedly connected to the opposite sides of the two circular mounting plates.

[0015] Preferably, a support plate is fixedly connected to the left side of the test platform, and a high-voltage test bench is fixedly installed on the upper surface of the support plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are:

[0017] (1) The high voltage test bench for automotive wiring harnesses, by setting up two first servo motors, two multi-segment electric telescopic rods, a test rod, a second servo motor and a bidirectional bolt rod, can not only perform high voltage tests on automotive wiring harnesses, but also perform torsion tests, bending tests and tensile tests on automotive wiring harnesses, thereby improving the practicality of the high voltage test bench for automotive wiring harnesses.

[0018] (2) The automotive wiring harness high voltage test bench eliminates the need for manual twisting of fixing bolts by setting up two protective boxes with dual-axis cylinders and two L-shaped clamps inside, thus improving the convenience of fixing automotive wiring harnesses. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a bottom view of the lower surface of the entire utility model;

[0022] Figure 3 This is a schematic diagram showing the connection between the first servo motor and the protective box of this utility model.

[0023] Reference numerals in the attached diagram: 1. Test platform; 2. Slider; 3. Fixing plate; 4. First servo motor; 5. Protective box; 6. L-shaped clamp; 7. Slide groove; 8. Test rod; 9. Circular mounting plate; 10. Support plate; 11. High-voltage test bench; 12. Multi-segment electric telescopic rod; 13. Support leg; 14. L-shaped fixing plate; 15. Second servo motor; 16. Rectangular fixing plate; 17. Rectangular mounting plate; 18. Moving sleeve; 19. Two-way bolt rod. Detailed Implementation

[0024] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0025] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.

[0027] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0028] Please see Figure 1-3 This utility model provides a technical solution: a high voltage test bench for automotive wiring harnesses, including a test platform 1, a groove 7 is provided on the upper surface of the test platform 1, the groove 7 penetrates the lower surface of the test platform 1, and two rectangular mounting plates 17 are fixedly connected to the lower surface of the test platform 1.

[0029] Two rectangular mounting plates 17 are rotatably connected to each other with a bidirectional bolt rod 19. The front end of the bidirectional bolt rod 19 rotatably passes through the front surface of the rear rectangular mounting plate 17. Two movable sleeves 18 are threaded onto the outer wall of the bidirectional bolt rod 19.

[0030] Furthermore, sliders 2 are fixedly connected to the upper surfaces of both movable sleeves 18, and the upper ends of both sliders 2 slide through the inner wall of the groove 7.

[0031] Among them, the upper ends of the two sliders 2 are fixedly connected to the fixing plate 3, and the front surface of the rectangular mounting plate 17 located on the rear side is fixedly connected to the rectangular fixing plate 16.

[0032] The upper surface of the rectangular fixing plate 16 is fixedly mounted with a second servo motor 15, and the output end of the second servo motor 15 is fixedly connected to the rear end of the bidirectional bolt rod 19.

[0033] Furthermore, a first servo motor 4 is fixedly installed on the upper surface of both fixed plates 3, and a protective box 5 is fixedly connected to the output end of each of the two first servo motors 4.

[0034] Furthermore, both protective boxes 5 are equipped with dual-axis cylinders inside. The left and right output ends of the two dual-axis cylinders slide through the outer surface of the corresponding protective box 5, and L-shaped clamps 6 are fixedly connected to the left and right output ends of the two dual-axis cylinders.

[0035] Furthermore, two L-shaped fixing plates 14 are fixedly connected to the lower surface of the test platform 1, and multiple electric telescopic rods 12 are fixedly connected to the upper surface of both L-shaped fixing plates 14.

[0036] Among them, the telescopic ends of the two multi-segment electric telescopic rods 12 are fixedly connected to circular mounting plates 9, and the opposite surfaces of the two circular mounting plates 9 are fixedly connected to test rods 8.

[0037] Furthermore, a support plate 10 is fixedly connected to the left side of the test platform 1, and a high-voltage test bench 11 is fixedly installed on the upper surface of the support plate 10.

[0038] Furthermore, when using this automotive wiring harness high-voltage test bench, firstly, when performing high-voltage testing on the automotive wiring harness, connect the automotive wiring harness to the high-voltage test bench 11 with wires, and then perform high-voltage testing on the automotive wiring harness through the high-voltage test bench 11.

[0039] Furthermore, when performing a tensile test on the automotive wiring harness, the front and rear ends of the automotive wiring harness are first placed on the opposite surfaces of two corresponding L-shaped clamps 6. Then, the dual-axis cylinders inside the two protective boxes 5 are activated. The two dual-axis cylinders drive the two corresponding L-shaped clamps 6 to move to the opposite position to fix the front and rear ends of the automotive wiring harness.

[0040] Then, the second servo motor 15 is started, which drives the bidirectional bolt rod 19 to rotate. The bidirectional bolt rod 19 drives the two moving sleeves 18 and the two sliders 2 to move to opposite positions, thereby driving the two fixed plates 3 to move to opposite positions as a whole, and then performing a tensile test on the automotive wiring harness.

[0041] Furthermore, when performing a bending test on the automotive wiring harness, the fixing steps are the same as described above. The two multi-segment electric telescopic rods 12 are activated, and the telescopic ends of the two multi-segment electric telescopic rods 12 drive the test rod 8 to move upward, thereby lifting the automotive wiring harness and performing a tensile test on the automotive wiring harness.

[0042] Furthermore, when a torsion test is required on the automotive wiring harness, the fixing steps are the same as described above. At the same time, two first servo motors 4 are started, and the two first servo motors 4 rotate in opposite directions. The two first servo motors 4 drive the two protective boxes 5 to rotate, thereby causing the two ends of the automotive wiring harness to rotate in different directions, thus performing a torsion test on the automotive wiring harness. By setting up two first servo motors 4, two multi-segment electric telescopic rods 12, a test rod 8, a second servo motor 15, and a bidirectional bolt rod 19, not only can high-voltage testing of automotive wiring harnesses be performed, but also torsion testing, bending testing, and tensile testing of automotive wiring harnesses can be performed, thus improving the practicality of the automotive wiring harness high-voltage testing bench.

[0043] The design incorporates two protective boxes 5 with dual-axis cylinders and two L-shaped clamps 6, eliminating the need for manual tightening of bolts and improving the convenience of fixing automotive wiring harnesses.

[0044] Working principle: When using this automotive wiring harness high voltage test bench, firstly, when performing high voltage testing on the automotive wiring harness, connect the automotive wiring harness to the high voltage test bench 11 with wires, and then the high voltage test on the automotive wiring harness can be performed through the high voltage test bench 11.

[0045] Furthermore, when performing a tensile test on the automotive wiring harness, the front and rear ends of the automotive wiring harness are first placed on the opposite surfaces of two corresponding L-shaped clamps 6. Then, the dual-axis cylinders inside the two protective boxes 5 are activated. The two dual-axis cylinders drive the two corresponding L-shaped clamps 6 to move to the opposite position to fix the front and rear ends of the automotive wiring harness.

[0046] Then, the second servo motor 15 is started, which drives the bidirectional bolt rod 19 to rotate. The bidirectional bolt rod 19 drives the two moving sleeves 18 and the two sliders 2 to move to opposite positions, thereby driving the two fixed plates 3 to move to opposite positions as a whole, and then performing a tensile test on the automotive wiring harness.

[0047] Furthermore, when performing a bending test on the automotive wiring harness, the fixing steps are the same as described above. The two multi-segment electric telescopic rods 12 are activated, and the telescopic ends of the two multi-segment electric telescopic rods 12 drive the test rod 8 to move upward, thereby lifting the automotive wiring harness and performing a tensile test on the automotive wiring harness.

[0048] Furthermore, when a torsion test is required on the automotive wiring harness, the fixing steps are the same as described above. At the same time, two first servo motors 4 are started, and the two first servo motors 4 rotate in opposite directions. The two first servo motors 4 drive the two protective boxes 5 to rotate, thereby causing the two ends of the automotive wiring harness to rotate in different directions, thereby performing a torsion test on the automotive wiring harness. By setting up two first servo motors 4, two multi-segment electric telescopic rods 12, a test rod 8, a second servo motor 15, and a bidirectional bolt rod 19, not only can high voltage testing be performed on the automotive wiring harness, but also torsion testing, bending testing, and tensile testing can be performed on the automotive wiring harness.

[0049] The design eliminates the need for manual tightening of bolts by using two protective boxes 5 with dual-axis cylinders and two L-shaped clamps 6 inside.

[0050] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A high-voltage test bench for automotive wiring harnesses, characterized in that, include: Test platform (1); The upper surface of the test platform (1) is provided with a groove (7), which runs through the lower surface of the test platform (1). Two rectangular mounting plates (17) are fixedly connected to the lower surface of the test platform (1). Among them, two rectangular mounting plates (17) are rotatably connected to each other with a two-way bolt rod (19). The front end of the two-way bolt rod (19) rotatably passes through the front surface of the rear rectangular mounting plate (17). The outer wall of the two-way bolt rod (19) is threaded with two movable sleeves (18). The upper surfaces of the two movable sleeves (18) are fixedly connected with sliders (2), and the upper ends of the two sliders (2) slide through the inner wall of the groove (7); Among them, the upper ends of the two sliders (2) are fixedly connected to the fixing plate (3), and the front surface of the rectangular mounting plate (17) located on the rear side is fixedly connected to the rectangular fixing plate (16). The upper surface of the rectangular fixing plate (16) is fixedly mounted with a second servo motor (15), and the output end of the second servo motor (15) is fixedly connected to the rear end of the bidirectional bolt rod (19). The upper surfaces of the two fixed plates (3) are each fixedly mounted with a first servo motor (4), and the output ends of the two first servo motors (4) are each fixedly connected to a protective box (5). Both protective boxes (5) are equipped with dual-axis cylinders. The left and right output ends of the two dual-axis cylinders slide through the outer surface of the corresponding protective box (5). The left and right output ends of the two dual-axis cylinders are fixedly connected with L-shaped clamps (6).

2. The automotive wiring harness high-voltage test bench according to claim 1, characterized in that: The lower surface of the test platform (1) is fixedly connected to two L-shaped fixing plates (14), and the upper surface of the two L-shaped fixing plates (14) is fixedly connected to multiple electric telescopic rods (12). Among them, the telescopic ends of the two multi-segment electric telescopic rods (12) are fixedly connected to circular mounting plates (9), and the opposite surfaces of the two circular mounting plates (9) are fixedly connected to test rods (8).

3. The automotive wiring harness high-voltage test bench according to claim 1, characterized in that: A support plate (10) is fixedly connected to the left side of the test platform (1), and a high-voltage test bench (11) is fixedly installed on the upper surface of the support plate (10).